5075 - Pan COLEMAN - Free user manual and instructions

USER MANUAL 5075 COLEMAN

IMPORTANT Read this manual carefully before assembling, using or servicing this heater. Keep this manual for future reference. If you have questions about assembly, operation, servicing or repair of this heater, please call Coleman at 1-800-835-3278 or TDD: 316-832-8707. In Canada call 1 800 387-6161. This product is designed and approved for use as an indoor construction heater in accordance with ANSI and CSA standards. It is intended for temporary heating of unoccupied buildings under construction, alteration or repair. It is not intended for home or recreational use. CERTIFIED

©2006 The Coleman Company, Inc.2 GENERAL SAFETY INFORMATION Safety Information continues on next page This manual contains important information about the assembly, operation and mainte- nance of this construction heater. General safety information is presented in these first few pages and is also located throughout the manual. Particular attention should be paid to information accompanied by the safety alert symbol “ WARNING”. Keep this manual for future reference and to educate new users of this product. This manual should be read in conjunction with the labeling on the product. GENERAL HAZARD WARNING: FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK. ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER. IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTION MANUAL, LABELS, ETC., CONTACT THE MANUFACTURER.

WARNING: FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.

KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COM- BUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS. WARNING NOT FOR HOME OR RECREATIONAL VEHICLE USE. This product is designed and approved for use as an indoor construction heater in accordance with standard ANSI Z83.7 - CSA

We cannot foresee every use which may be made of our heaters. Check with your local fire safety authority if you have questions about heater use. Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these. This indoor construction heater should not be used in areas directly exposed to water spray, rain, and/or dripping water. CARBON MONOXIDE POISONING: This construction heater is a combustion appliance. All combustion appliances produce carbon monoxide (CO) during the combustion process. This product is designed to produce extremely minute, non-hazardous amounts of CO if used and maintained in accordance with all warnings and instructions. Do not block air flow into or out of the heater. Early signs of carbon monoxide poisoning may resemble the flu with headaches, dizziness and/or nausea. If these symptoms are present during operation of this product get fresh air immediately!ENGLISH

MAKE SURE ADEQUATE VENTILATION IS PROVIDED. Provide a fresh outside air opening at least three (3) square feet (0.3 m

) or its equivalent, i.e., 1' x 3' (0.3 m x 0.9 m) for each heating unit. DO NOT USE THIS HEATER IN LIVING QUARTERS OR WHILE SLEEPING! California lists carbon monoxide as a reproductive toxin under Proposition 65. PROPANE GAS: This product is fueled by propane gas. Propane gas is invisible, odorless, and flammable. An odorant is normally added to help detect leaks and can be described as a “rotten egg” smell. The odorant can fade over time so leaking gas is not always detectable by smell alone. Propane gas is heavier than air and leaking propane will sink to the lowest level possible. It can be ignited by ignition sources including matches, lighters, sparks or open flames of any kind many feet away from the original leak. Use only propane gas set up for vapor withdrawal. Propane gas should be stored and used in compliance with local ordinances and codes or with ANSI/NFPA 58. Turn off propane when not in use. FIRE/EXPLOSION: During operation, this product can be a source of ignition. Keep heater area clear and free from combustible materials, gasoline, paint thinner, cleaning solvents and other flammable vapors and liquids. Do not use heater in areas with high dust content. MINIMUM HEATER CLEARANCES FROM COMBUSTIBLE MATERIALS: TWO (2) FEET (0.6 M) FROM SIDES AND REAR, FOUR (4) FEET (1.2 M) FROM TOP, AND SIX (6) FEET (1.8) FROM THE OUTLET. Keep heater at least six (6) feet (1.8 m) away from propane tanks and keep propane hoses away from outlet opening of the heater. ADDITIONAL SAFETY INFORMATION:

• Never alter or modify heater, propane hose/regulator assembly or propane cylinders. Do not attach duct work of any kind to this heater.

• Always inspect heater, propane hoses and propane cylinders before use. Do not use if leaking propane or if damaged. Replace hoses that have excessive wear, abrasion or cuts. Use only Coleman repair parts and Coleman propane hoses and regulator assemblies.

• KEEP OUT OF REACH OF CHILDREN.

• Heater will remain hot up to thirty (30) minutes after being turned off.

• Operate heater only on level, stable surface.

• Use only the electrical voltage and frequency specified on product decal.

• Electrical grounding instructions — this heater is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

• Use only a three-prong, grounded extension cord.

• Make sure heater is plugged into outlet before igniting heater.

• Keep the appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

• Do not block or obstruct the flow of combustion and ventilation air.

1. Remove all packing items applied to heater for shipment. Keep plastic cover caps

(attached to inlet connection and hose/regulator assembly) for storage.

2. Remove all items from carton.

3. Check all items for shipping damage. If heater is damaged, promptly inform dealer

where you bought heater. The Fuel System: The hose/regulator assembly attaches to the propane gas supply. The propane gas moves through the thermoelectric valve and out the nozzle. The Air System: The motor turns the fan. The fan pushes air into and around the com- bustion chamber. This air is heated and provides a stream of clean, hot air. The Ignition System: The piezo spark ignitor (Model 5070A) or Electronic Module (Model 5075A) sends voltage to the electrode. The spark at the electrode ignites the fuel air mixture. The Safety Control System: This system causes the heater to shut down if the heater overheats for any reason including loss of electric power. (The fan will continue to operate if electric power is not lost.) UNPACKING THEORY OF OPERATION Propane Supply Information continues on next page PROPANE SUPPLY Propane gas and propane tank(s) are to be furnished by the user. Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58. Your local library or fire department will have this booklet. The amount of propane gas ready for use from propane tanks varies. Two factors decide this amount:

1. The amount of propane gas in tank(s).

2. The temperature of tank(s)

Cross Section Operational View (5070A Model Shown) Fan Motor Cool Air In (Back) Power Cord Hose/Regulator Assembly Electrode Clean Heated Air Out (Front) Combustion Chamber Air For Heating Combustion Air Fuel Ignitor6 Continued

NUMBER OF TANKS REQUIRED

Average Temperature (°F) At Tank Location 32° 20° 10° 0° -10° (0°C) (-7°C) (-12°C) (-18°C) (-23°C) 5070A751 (40,000 BTU/Hr.) 1-20# 1-40# 1-100# 2-100# 3-100# 5075A751 (80,000 BTU/Hr.) 1-100# 2-100# 2-100# 3-100# 3-100# Less gas is vaporized at lower temperatures. You may need two or more 100-pound tanks or one larger tank in colder weather. Your local propane gas dealer will help you select the proper supply system. WARNING Test all gas piping and connections for leaks after preparation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks before using product.

1. Determine propane supply needed. (See Propane Supply).

2. Connect hose to inlet connector. Tighten firmly in clockwise direction using

16" wrench. PROPANE SUPPLY Continued VENTILATION PREPARATION WARNING Provide at least a 3-square-foot (0.3 m

) opening of fresh, outside air while running heater. If proper outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper outside air ventilation before running heater. Hose and Inlet Connector Tighten with Wrench The chart below shows the minimum number of 20-pound or larger tanks needed to run these heaters at the temperature indicated for at least 10 hours. Do not operate them with tanks smaller than indicated. Reduced performance will result.ENGLISH

3. Connect POL fitting on hose/regulator assembly to propane tank(s).

Turn POL fitting counterclockwise into threads on tank. Tighten firmly. IMPORTANT : Tighten regulator with vent pointing down. Pointing vent down protects regulator from weather damage. PREPARATION Continued Regulator With Vent Pointing Down

4. Open valve on propane tank(s) slowly.

Note : If not opened slowly, excess-flow check valve on propane tank will stop gas flow. If this happens, close propane valve and open again slowly.

5. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints.

Bubbles forming show a leak that must be corrected before using heater.

6. Close propane supply valve.

OPERATION WARNING Review and understand the warnings in the General Safety Information Section. They are needed to safely operate this heater. Follow all local ordi- nances or codes when using this heater. To Start Heater

1. Follow all preparation, ventilation, and safety information.

2. Locate heater on stable and level surface. Make sure strong drafts do not blow into front

or rear of heater. Do not use in areas directly exposed to water spray, rain, and/or dripping water.

3. Open valve on propane tank(s) slowly. Note: If not opened slowly, excess-flow check valve

on propane tank will stop gas flow. If this happens, close propane valve and open again slowly.4. Plug power cord of heater into a three-prong, grounded extension cord. Extension cord must be at least six feet long. Extension cord must be UL listed. Extension Cord Size Requirement Up to 50 feet (15 m) long, use 18 AWG rated cord. 51 to 100 feet (30 m) long, use 16 AWG rated cord. 101 to 200 (61 m) feet long, use 14 AWG rated cord.

5. Plug extension cord into a 120 volt/60 hertz, three-hole, grounded outlet. The motor will

start, turning the fan forcing air through the heater.

Model 5070A Push in and hold automatic valve button. Push ignitor (Red) button. You may need to push the ignitor button 3 – 8 times until heater lights. Note: Hose may be filled with air. If so, keep automatic valve button pressed and wait 20 seconds before pressing ignitor again. When heater lights, keep automatic valve button pushed in. Release button after 30 seconds. Model 5075A Push in & hold automatic valve button. NOTE: Hose may be filled with air. If so, continue to keep automatic valve button pressed. When heater lights, keep automatic valve button pushed in. Release button after 30 seconds.

Continued OPERATION Continued 5070A751 Model Shown

7. If heater goes out, repeat step 6.

8. Adjust burner valve to desired heat level. (5075A751 Model only)ENGLISH

1. Tightly close valve on propane tank(s).

2. Wait a few seconds. Heater will burn gas left in hose.

OPERATION Continued WARNING Disconnect heater from propane supply tank(s) before storage.

1. Store propane tank(s) in safe manner. See Chapter 5 of Standard for Storage and

Handling of Liquefied Petroleum Gases, ANSI/NFPA 58. Follow all local codes.

2. Place plastic cover caps over brass fittings on inlet connection and hose/regulator

3. Store heater in a dry, clean, and safe place.

STORAGE WARNING Never attempt to service heater while it is plugged in, connected to propane supply, operating or hot. Severe burns and electrical shock can occur.

1. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If

heater is dirty or dusty, clean heater with a damp cloth.

2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid

soap and water to connections. Bubbles forming show a leak. Correct all leaks before using heater.

3. Inspect propane hose/regulator assembly before each use. Replace hoses that have

excessive wear, abrasion, or cuts. Inspect “O” ring for damage. Replace if cut or cracked.

4. Have heater inspected yearly by a qualified service person.

5. Keep inside of heater free from combustible and foreign objects.

MAINTENANCE10 Continued MAINTENANCE Continued

6. FAN - Clean every 500 hours of operation or as needed.

A. Remove screws along each side of heater and on top of the motor guard using a Phillips screwdriver. These screws attach top and lower shells together. B. Lift top shell off. C. Lift out motor/guard assembly. IMPORTANT: Do not allow the motor/guard assembly to rest on the fan or damage may be caused to the blades. D. Clean fan using soft cloth moistened with kerosene or solvent. Dry fan thoroughly. Clean inside the shell adjacent to where the fan runs. E. Replace motor/guard assembly and top shell.

A. Make sure gap between electrode wire and burner nozzle is .20 (0.5 cm) to .25" (0.6 cm). Access electrode from inside combustion chamber. No other maintenance is needed for electrode.ENGLISH

Continued TROUBLE- SHOOTING WARNING Never attempt to service heater while it is plugged in, connected to propane supply, operating or hot. Severe burns and electrical shock can occur. SYMPT

OM POSSIBLE CAUSE REMEDY

Fan does not turn No electrical power to heater Check voltage to electrical outlet. when heater is If voltage is good, check heater plugged in. power cord for breaks. Fan blades bent Replace fan. See Replacing Fan, Page 13. Defective motor Replace motor. See Replacing Motor, page 12. Heater will not User did not follow prepara- Repeat preparation and opera- ignite. tion or operation instruc- tion instructions. See Preparation, tions properly pages 6 & 7 and Operation, pages 7, 8 & 9. No spark at electrode. To test for spark, follow step 9 un- der Replacing Electrode, page 13. If you see spark at ignitor, have heater serviced by qualified service person. If no spark seen: A) Loose or disconnected A) Check ignitor wire. Tighten ignitor wire or reattach loose ignitor wire. See page 5 for ignitor wire location. B) Wrong spark gap B) Set gap between ignitor electrode and target plate to .20" (0.5 cm). C) Piezo ignitor loose C) Tighten piezo ignitor to base of heater. D) Bad electrode D) Replace electrode. See Replacing Electrode, page 13. E) Bad piezo ignitor E) Replace ignitor. F) Bad electronic module F) Replace electronic module. Heater shuts down High surrounding air tem- This can happen when running while running. perature causing thermal heater in temperatures above limit device to shut down 85°F (29°C). Run heater in cooler heater. temperatures. Restricted air flow Check heater inlet and outlet. Remove any obstructions. Damaged fan Replace fan. See Replacing Fan, page 13. Excessive dust or debris in Clean heater. See Maintenance, surrounding area pages 9 & 10. WARNING Use only in areas free of high dust content.

ITEM HOW OFTEN HOW TO

Fan Clean every 500 hours of See Fan, page 10 operation or as needed. Electrode Clean and regap every 500 See Electrode, page 10 hours of operation or replace as needed. PREVENTIVE MAINTENANCE SCHEDULEWARNING Never attempt to service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur. REPLACING MOTOR

1. Remove top shell (see FAN under maintenance).

SERVICE PROCEDURES Continued

2. Lift out motor/guard assembly.

3. Use a 1/8" hex wrench to loosen setscrew which holds fan to motor shaft.

4. Remove fan from motor shaft (it may be necessary to pry the fan from the shaft) being

careful not to damage the blades.

5. Remove the ground wire screw and two wire leads from the motor.

6. Remove two nuts and two screws which attach the motor to the guard.

8. Attach new motor to guard using two screws and nuts.

9. Replace fan on shaft with approx. 3/8" (1 cm) of shaft showing through fan hub.

10.Tighten setscrew firmly (40-50 inch pounds).

11. Install ground wire and wire leads to motor.

12.Set motor/guard assembly in the lower shell. Turn fan to check for interference. 13.Install the top shell.ENGLISH

1. Remove motor/guard assembly (follow steps 1 through 4 above).

2. File the setscrew mark off the motor shaft.

3. Replace fan (follow steps 9 through 13 above).

1. Remove shell and motor/guard assembly (see FAN under maintenance).

2. Pull wire off of electrode.

3. Remove screw holding electrode to diffuser.

4. Remove electrode from diffuser.

5. Place new electrode in diffuser.

6. Install screw, insure electrode gap is .20 (0.5 cm) to .25 (0.6 cm) inch.

7. Push ignitor wire on electrode wire.

8. Reinstall motor/guard assembly and upper shell.

9. For Model 5070A, push ignitor button and check for spark between deflector and elec-

trode. For Model 5075A check for sparks between deflector & electrode after plugging in. Do not connect propane supply. Continued SERVICE PROCEDURES Continued SPECIFICATIONS

Input Rating (BTU/HR) 80,000 Max Fuel Propane Vapor Only Fuel Consumption Gallons/Hour .9 (3.4 L) Pounds/Hour 3.7 (1.7 kg) Regulator Output Pressure 10 PSI (70 kPa) Hose 10 Ft. (3 m) Hot Air Output (CFM Approx.) 300 Motor 3,000 RPM Power Required 115 Volt/60 Hz Amps 2.6 Ignition Electronic Module Weight (pounds) 17 (7.7 kg) Size (HWL) (IN) 14 x 8.5 x 22.5 (35.6 x 21.6 x 57.2 cm) Temperature Operating Range -10°F to 85°F (-23° to 29.4°C)WIRING DIAGRAM

WARNING Use only original replacement parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries. REPLACEMENT PARTS THERMALSAFETYSWITCH T.E. VALVEPIEZOIGNITORMOTORBLACKWHITEGREEN

AAUU GGAAZZ PPRROOPPAANNEE

©2006 The Coleman Company, Inc.16

CAUSE POSSIBLE SOLUTION

Utilizado en calefactores fabricados después de agosto 2002. MODELO 5075A No. No. de Pieza Descripción ENCENDEDOR TIPOPIEZO43 WARRANTY GARANTIE GARANTÍA Limited One Year Warranty The Coleman Company, Inc. (“Coleman”) warrants that for a period of one year from the date of original retail purchase, this product will be free from defects in material and workmanship. Coleman, at its option, will repair or replace this product or any component of the product found to be defective during the warranty period. Replacement will be made with a new or remanufactured product or component. If the product is no longer available, replacement may be made with a similar product of equal or greater value. This is your exclusive warranty. This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable. Keep the original sales receipt. Proof of purchase is required to obtain warranty performance. Coleman dealers, service centers, or retail stores selling Coleman® products do not have the right to alter, modify or in any way change the terms and conditions of this warranty. What This Warranty Does Not Cover This warranty does not cover normal wear of parts, parts that are not genuine Coleman® parts, or damage resulting from any of the following: negligent use or misuse of the product; use on improper voltage or current; commercial use of the product; use contrary to the operating instructions; disassembly, repair or alteration by anyone other than Coleman or an authorized service center. Further, the warranty does not cover Acts of God, such as fire, flood, hurricanes and tornadoes. Warranty void if damage to product results from the use of a part other than a genuine Coleman® part.

CONSEQUENTIAL DAMAGES CAUSED BY THE

BREACH OF ANY EXPRESS OR IMPLIED

WARRANTY OR CONDITIONS. EXCEPT TO THE

EXTENT PROHIBITED BY APPLICABLE LAW, ANY

INCIDENTAL OR CONSEQUENTIAL DAMAGES OR

OR EXCLUSION MAY NOT APPLY TO YOU. THIS

1 800 387-6161 © 2006 The Coleman Company, Inc. All rights reserved. Coleman