Rockford Fosgate R4004D - Car stereo

R4004D - Car stereo Rockford Fosgate - Free user manual and instructions

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USER MANUAL R4004D Rockford Fosgate

Installation & Operation

Congratulations on your purchase of the world's finest brand of car audio amplifiers. At Rockford Fosgate we are fanatics about musical reproduction at its best, and we are pleased you chose our product. Through years of engineering expertise, hand craftsmanship and critical testing procedures, we have created a wide range of products that reproduce music with all the clarity and richness you deserve.

For maximum performance we recommend you have your new Rockford Fosgate product installed by an Authorized Rockford Fosgate Dealer, as we provide specialized training through Rockford Technical Training Institute (RTTI). Please read your warranty and retain your receipt and original carton for possible future use.

Great product and competent installations are only a piece of the puzzle when it comes to your system. Make sure that your installer is using 100% authentic installation accessories from Rockford Fosgate in your installation. Rockford Fosgate has everything from RCA cables and speaker wire to power wire and battery connectors. Insist on it! After all, your new system deserves nothing but the best.

To add the finishing touch to your new Rockford Fosgate image order your Rockford accessories, which include everything from T-shirts to jackets.

To get a free brochure on Rockford Fosgate products and Rockford accessories, visit our web site at: www.rockfordfosgate.com or, in the U.S. call 1-800-669-9899 or FAX 1-800-398-3985. For all other countries, call +001-480-967-3565 or FAX +001-480-966-3983.

PRACTICE SAFE SOUND

Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High powered auto sound systems may produce sound pressure levels over 130dB. Use common sense and practice safe sound.

If, after reading your manual, you still have questions regarding this product, we recommend that your Rockford Fosgate dealer. If you need further assistance, you can call us direct at 1-800-669-9899. Be sure to have your serial number, model number and date of purchase available to you call.

The serial number can be found on the outside of the box. Please record it in the space provided your permanent record. This will serve as verification of your factory warranty and may become useful recovering your unit if it is ever stolen.

Serial Number:

Model Number:

TABLE OF CONTENTS

Introduction.
Safety Instructions
Design Features.
Installation
Installation Considerations
Mounting Locations.
Battery and Charging
Wiring the System.
Operation. 2 . . Adjusting Gain . . Adjusting Crossover Frequency . . Infrasonic Fibre . . Punch EQ . . Remote. Punch Level Control Troubleshooting . . Specifications.6 . Limited Warranty Information . .

NOTE: Review each section for more detailed information.

GETTING STARTED

Welcome to Rockford Fosgate! This manual is designed to provide information for the owner, salesperson and installer. For those of you who want quick information on how to install this pro please turn to the Installation Section of this manual. Other information can be located by using the Table of Contents.We, at Rockford Fosgate, have worked very hard to make sure all the information this manual is current. But, as we are constantly finding new ways to improve our product, this information is subject to change without notice.

SAFETY INSTRUCTIONS

WARNING

This symbol with "WARNING" is intended to alert the user to the presence of important instructions. Failure to heed the instructions will result in severe injury or death.

CAUTION

This symbol with "CAUTION" is intended to alert the user to the presence of important instructions. Failure to heed the instructions can result in injury or unit damage.

CAUTION:To prevent injury and damage to the unit, please read and follow the instructions in this manual. We want you to enjoy this system, not get a headache.
CAUTION If you feel unsure about installing this system yourself, have it installed I qualified Rockford Fosgate technician.
CAUTION Before installation, disconnect the battery negative (-) terminal to prevent damage to the unit, fire and/or possible injury.

CONTENTS OF CARTON

A Prime R750-ID or R1200-ID Mono Amplifier Installation & Operation Manual

Remote Punch Level Control Mounting Hardware Kit

The hardware kit included with each amplifier contains the mounting hardware necessary to secure the amplifier to the vehicle.

R750-1DR1200-1D

Rockford Fosgate R4004D - R750-1DR1200-1D - 1

I. Power/Protect LED - Power LED illuminates blue when the unit is turned on. Protect LED illuminates red if a short circuit or to low of an impedance is detected at the speaker connections. The automatically shut down if this occurs.
2. RCA Input Jacks - The industry standard RCA jacks provide an easy connection for signal level input. They are nickel-plated to resist the signal degradation caused by corrosion.
3. RCA Pass-Thru Jacks - This Pass-Thru provides a convenient source for daisy-chaining an additional amplifier without running an extra set of RCA cables from the front of the vehicle to the relocation.
4. Gain Control - The input gain control is preset to match the output of most source units.
5. Infrasonic Filter - A variable 15-40Hz 12dB/octave filter designed to prevent frequencies below the audio range from being applied to the subwoofer from the amplifier. Consequently improving s performance and power handling, particularly in vented enclosures..
6. Variable Crossover (Low Pass Only) - Is a built-in 12dB/octave Butterworth filter with a crossover point variable from 50Hz to 250Hz .
7. Punch EQ - This control is a narrow band adjustment variable from 0dB to +18dB @ 45Hz with a Gyrator based Punch EQ that eliminates frequency shift with boost..
8. Remote Punch Level Control - When connected, the "Gain Control" is linked and allows you to remotely control the output level of the amplifier from the dash or center console.
9. Speaker Terminals - The heavy duty, nickel-plated set screw wire connectors (+ and -) will accommodate 8 AWG. Two Positive (+) and Negative (-) terminals are provided for i flexibility. Both terminals are wired in parallel internally. Only one Positive (+) and Negative (-) terminal is required for a speaker connection.
10. Power Terminals - The power and ground are nickel-plated set screw wire connectors and will accommodate 4 AWG.
11. REM Terminal - The nickel-plated set screw wire connector and will accommodate 12 AWG. This terminal is used to remotely turn-on and turn-off the amplifier when +12V DC is applied.

INSTALLATION CONSIDERATIONS

The following is a list of tools needed for installation:

Fuse-holder and fuse.

(See specifications for fuse rating)

Volt/Ohm Meter

Wire strippers

Wire crimpers

Wire cutters

2 Phillips screwdriver

Battery post wrench

Hand held drill w/assorted bits

Assorted connectors

Adequate Length—Red Power Wire

Adequate Length—Remote Turn-on Wire

Adequate Length—Black Grounding Wire

This section focuses on some of the vehicle considerations for installing your new amplifier.

Pre-planning your system layout and best wiring routes will save installation time. When deciding on the layout of your new system, be sure that each component will be easily accessible for making adjustments

Rockford Fosgate R4004D - Phillips screwdriver - 1

CAUTION: If you feel unsure about installing this system yourself, have it installed by qualified technician.

Rockford Fosgate R4004D - Phillips screwdriver - 2

CAUTION:Before installation, disconnect the battery negative (-) terminal to prevent damage to the unit, fire and/or possible injury.

Before beginning any installation, follow these simple rules:

  1. Be sure to carefully read and understand the instructions before attempting to install the unit.
  2. For safety, disconnect the negative lead from the battery prior to beginning the installation.
  3. For easier assembly, we suggest you run all wires prior to mounting your unit in place.
  4. Route all of the RCA cables close together and away from any high current wires.
  5. Use high quality connectors for a reliable installation and to minimize signal or power loss.
  6. Think before you drill! Be careful not to cut or drill into gas tanks, fuel lines, brake or hydraulic vacuum lines or electrical wiring when working on any vehicle.
  7. Never run wires underneath the vehicle. Running the wires inside the vehicle provides the best protection.
  8. Avoid running wires over or through sharp edges. Use rubber or plastic grommets to protect an wires routed through metal, especially the firewall.
  9. ALWAYS protect the battery and electrical system from damage with proper fusing. Install the appropriate fuse holder and fuse on the +12V power wire within 18" (45.7 cm) of the battery terminal.
  10. When grounding to the chassis of the vehicle, scrape all paint from the metal to ensure a good ground connection. Grounding connections should be as short as possible and always be connect to metal that is welded to the main body, or chassis, of the vehicle. Seatbelt bolts should never be used for connecting to ground.

MOUNTING LOCATIONS

Engine Compartment

Never mount this unit in the engine compartment. Mounting the unit in the engine compartment will your warranty.

Trunk Mounting

Mounting the amplifier vertically or inverted will provide adequate cooling of the amplifier.

Mounting the amplifier on the floor of the trunk will provide the best cooling of the amplifier.

Passenger Compartment Mounting

Mounting the amplifier in the passenger compartment will work as long as you provide a sufficient of air for the amplifier to cool itself. If you are going to mount the amplifier under the seat of you must have at least 1'' (2.54cm) of air gap around the amplifier's heatsink.

Mounting the amplifier with less than 1^ (2.54cm) of air gap around the amplifier's heatsink in the passenger compartment will not provide proper cooling and will severely affect the performance of amplifier and is strongly not recommended.

BATTERY AND CHARGING

Amplifiers will put an increased load on the vehicle's battery and charging system. We recommend checking your alternator and battery condition to ensure that the electrical system has enough cap handle the increased load of your stereo system. Stock electrical systems which are in good cond should be able to handle the extra load of any Prime Series amplifier without problems, although and alternator life can be reduced slightly. To maximize the performance of your amplifier, we suggest use of a heavy duty battery and an energy storage capacitor.

WIRING THE SYSTEM

CAUTION:If you do not feel comfortable with wiring your new unit, please see local Authorized Rockford Fosgate Dealer for installation.
CAUTION:Before installation, disconnect the battery negative (-) terminal to prevent damage to the unit, fire and/or possible injury.
CAUTION: Avoid running power wires near the low level input cables, antenna, pc leads, sensitive equipment or harnesses. The power wires carry substantial current and could induce noise into the audio system.

I. Plan the wire routing. Keep RCA cables close together but isolated from the amplifier's power and any high power auto accessories, especially electric motors. This is done to prevent couplin noise from radiated electrical fields into the audio signal. When feeding the wires through the f or any metal barrier, protect them with plastic or rubber grommets to prevent short circuits. the wires long at this point to adjust for a precise fit at a later time.
2. Prepare the RED wire (power cable) for attachment to the amplifier by stripping 3/4'' of insulation from the end of the wire. Insert the bared wire into the B^+ terminal and tighten the set so secure the cable in place.

NOTE: The B+ cable MUST be fused 18" or less from the vehicle's battery. Install the fuseholder under the hood and ensure connections are water tight.

  1. Trim the RED wire (power cable) within 18'' of the battery and splice in a inline fuse holder supplied). See Specifications for the rating of the fuse to be used. DO NOT install the fus this time.
  2. Strip 1/2'' from the battery end of the power cable and crimp an appropriate size ring termin cable. Use the ring terminal to connect to the battery positive terminal.
  3. Prepare the BLACK wire (Ground cable) for attachment to the amplifier by stripping 3/4'' of insulation from the end of the wire. Insert the bare wire into the GROUND terminal and tie set screw to secure the cable in place. Prepare the chassis ground by scraping any paint from metal surface and thoroughly clean the area of all dirt and grease. Strip the other end of the attach a ring connector. Fasten the cable to the chassis using a non-anodized screw and a sta

NOTE:Keep the length of the BLACK wire (Ground) as short as possible. Always less than 30^ (76.2cm)

  1. Prepare the Remote turn-on wire for attachment to the amplifier by stripping 1/2 of insul from the end of the wire. Insert the bared wire into the REMOTE terminal and tighten the to secure the wire in place. Connect the other end of the Remote wire to a switched 12 source. The switched voltage is usually taken from the source unit's remote amp on lead. If the unit does not have this output available, the recommended solution is to wire a mechanical so line with a 12 volt source to activate the amplifier.
  2. Securely mount the amplifier to the vehicle or amp rack. Be careful not to mount the amplifier cardboard or plastic panels. Doing so may enable the screws to pull out from the panel due

vibration or sudden vehicle stops.

  1. Connect from source signal by plugging the RCA cables into the input jacks at the amplifier.

Rockford Fosgate R4004D - WIRING THE SYSTEM - 1

CAUTION: Always ensure power is off or disconnected at the amplifier before connecting RCA cables. Failure to do so may cause damage to the amplifiers and/or connected components.

  1. Connect the speakers. Strip the speaker wires 1/2 and insert into the speaker terminal and tight the set screw to secure into place. Be sure to maintain proper speaker polarity. DO NOT change ground any of the speaker leads as unstable operation may result.
  2. Perform a final check of the completed system wiring to ensure that all connections are accurate. Check all power and ground connections for frayed wires and loose connections which could cause problems. Install inline fuse near battery connection.

NOTE: Follow the diagrams for proper signal polarity.

Rockford Fosgate R4004D - WIRING THE SYSTEM - 2

CAUTION: This amplifier is not recommended for impedance loads below 1-Ohm bridged.

Rockford Fosgate R4004D - WIRING THE SYSTEM - 3

Rockford Fosgate R4004D - WIRING THE SYSTEM - 4

Speaker Connections

Any combination of subwoofoers can be connected to the amplifier as long as the final impedance is no lower than 1Ω per the minimum recommendation.

Positive (+) and Negative (-) outputs are wired in parallel internally.

ADJUSTING GAIN

  1. Turn amplifier gains to minimum (counter-clockwise).
  2. Turn the source unit volume up to 7/8 maximum (or when distortion is just inaudible).
  3. Slowly increase amplifier gain control until adequate volume is achieved.

NOTE: Best signal to noise and dynamic range are realized with gain set to minimum. For a more in depth setting procedure, contact Rockford Technical Support.

Rockford Fosgate R4004D - ADJUSTING GAIN - 1

CAUTION: Avoid setting amplifier gain high as noise and distortion will greatly incr

The crossover frequency can be adjusted between 50-250Hz. The crossover is set (Low Pass) only. Turn the crossover adjustment to minimum. With the system turn the crossover adjustment knob up slowly until the desired crossover point achieved. A good place to start is 80Hz.

Rockford Fosgate R4004D - ADJUSTING GAIN - 2

INFRASONIC FILTER

The variable 15-40Hz 12dB/octave infrasonic filter limits the amount of low frequency information going to the woofer. Set this to your personal preference while listening to the system one way, then the other.

NOTE: We recommend using the infrasonic filter when using vented enclosures this amplifier.

Rockford Fosgate R4004D - INFRASONIC FILTER - 1

PUNCH EQ

This works along with the crossover switch amplifier. When set to Low-Pass (LP) operation is a variable Bass Boost. Set this to your preference while listening to the system.

Rockford Fosgate R4004D - PUNCH EQ - 1

Rockford Fosgate R4004D - PUNCH EQ - 2

CAUTION: Overexcursion and subsequent damage may occur at high levels of boost.

REMOTE PUNCH LEVEL CONTROL

When connected, the "Gain Control" is linked and allows you to remotely control the output lev amplifier from the dash or center console.

NOTE: If you are having problems after installation follow the Troubleshooting procedures below.

Procedure I: Check Amplifier for proper connections.

Verify that POWER light is on. If POWER light is on skip to Step 3, if not continue.

  1. Check in-line fuse on battery positive cable. Replace if necessary.
  2. Check fuse(s) on amplifier. Replace if necessary.
  3. Verify that Ground connection is connected to clean metal on the vehicle's chassis. Repair/replace necessary.
  4. Verify there is 9 to 14.4 Volts present at the positive battery and remote turn-on cable.Verify q connections for both cables at amplifier, stereo, and battery/fuseholder. Repair/replace if necessary.

Procedure 2: Protect light is on.

  1. If the Protect light is on, this is a sign of a possible short in the speaker connections. Check if proper speaker connections and use a volt/ohm meter to check for possible shorts in the speak wiring. Too low of a speaker impedance may also cause Protect to light.

Procedure 3: Check Amplifier for audio output.

I. Verify good RCA input connections at stereo and amplifier. Check entire length of cables for kin splices, etc.Test RCA inputs for AC volts with stereo on. Repair/replace if necessary.
2. Disconnect RCA input from amplifier. Connect RCA input from test stereo directly to amplifier in

Procedure 4: Check Amplifier if you experience Turn-on Pop.

  1. Disconnect input signal to amplifier and turn amplifier on and off.
  2. If the noise is eliminated, connect the REMOTE lead of amplifier to source unit with a delay turn module.

OR

I. Use a different 12Volt source for REMOTE lead of amplifier.

Procedure 5: Check Amplifier if you experience excess Engine Noise.

I. Route all signal carrying wires (RCA, Speaker cables) away from power and ground wires.

OR

  1. Bypass any and all electrical components between the stereo and the amplifier(s). Connect stereo directly to input of amplifier. If noise goes away the unit being bypassed is the cause of the no

OR

  1. Remove existing ground wires for all electrical components. Reground wires to different locations. Verify that grounding location is clean, shiny metal free of paint, rust etc.

OR

  1. Add secondary ground cable from negative battery terminal to the chassis metal or engine block vehicle.

OR

  1. Have alternator and battery load tested by your mechanic.Verify good working order of vehicle electrical system including distributor, spark plugs, spark plug wires, voltage regulator etc.

MODEL-PRIME R750-ID RI200-ID

Continuous Power Rating (RMS) - Measured at 14.4 Battery Volts*

4Ω Load Mono 250 Watts x | 400 Watts x |
2Ω Load Mono 500 Watts x | 800 Watts x |
1Ω Load Mono 750 Watts x | |200 Watts x |

Rockford Fosgate R4004D - MODEL-PRIME R750-ID RI200-ID - 1

Dimensions: Height 1.97" (5.00cm) 1.97" (5.00cm)

Width 6.77" (17.20cm) 6.77" (17.20cm)

Length 9.10" (23.10cm) 11.06" (28.10cm)

Battery Fuse Rating (Amp) External (Not Supplied) 60A 100A

"A" Weighted Signal to Noise Ratio (CEA-2006)

Referenced to | Watt into 4 ohms ≥75 dB

"A"Weighted Signal to Noise Ratio

Referenced to rated power into 4 ohms ≥ 100 dB

Crossover Slope

Crossover Frequency Low Pass variable from 50Hz to 250Hz

Frequency Response 20Hz to 250Hz ±1dB

Signal Voltage Adjustment Range Variable from 150mV to 5V (RCA Input)

Protection Short circuit protection shut downs the amplifier in case of very low impedance or shorted speaker wires.

Punch EQ

Input Impedance 20K ohms

Operating Voltage 9 to 16 Volts DC

Balanced Inputs No

Damping Factor >200

THD+N (Total Harmonic Distortion + Noise) < 1.0% @ 4 ohm

  • These specifications are CEA-2006 Compliant

Rockford Corporation offers a limited warranty on Rockford Fosgate products on the following terms:

Length of Warranty

Speakers, Signal Processors, PRIME and PUNCH Amplifiers - IYear POWER Amplifiers - 2Years

Any Factory Refurbished Product - 90 days (receipt required)

What is Covered

This warranty applies only to Rockford Fosgate products sold to consumers by Author Rockford Fosgate Dealers in the United States of America or its possessions.Product purchased by consumers from anAuthorized Rockford Fosgate Dealer in another country covered only by that country's Distributor and not by Rockford Corporation.

Who is Covered

This warranty covers only the original purchaser of Rockford product purchased from Authorized Rockford Fosgate Dealer in the United States. In order to receive service, purchaser must provide Rockford with a copy of the receipt stating the customer name, product purchased and date of purchase.

Products found to be defective during the warranty period will be repaired or replaced (with a product deemed to be equivalent) at Rockford's discretion.

What is Not Covered

1.Damage caused by accident, abuse, improper operations, water, theft, shipping.
2.Any cost or expense related to the removal or reinstallation of product.
3. Service performed by anyone other than Rockford or anAuthorized Rockford Fosgate Service Center.
4.Any product which has had the serial number defaced,altered, or removed.
5.Subsequent damage to other components.
6.Any product purchased outside the U.S.
7.Any product not purchased from an Authorized Rockford Fosgate Dealer.

Limit on Implied Warranties

Any implied warranties including warranties of fitness for use and merchantability are lI duration to the period of the express warranty set forth above.Some states do not al on the length of an implied warranty, so this limitation may not apply. No person is assume for Rockford Fosgate any other liability in connection with the sale of the pro

How to Obtain Service

Contact the Authorized Rockford Fosgate Dealer you purchased this product from. If you need further assistance, call 1-800-669-9899 for Rockford Customer Service.You obtain an RA# (Return Authorization number) to return any product to Rockford Fosgate.

You are responsible for shipment of product to Rockford.

EU Warranty

This product meets the current EU warranty requirements, see your Authorized dealer details.

Cher client,

Charge de 2Ω mono 500 Watts x I 800 Watts x I

Charge de IΩ mono 750 Watts x | I 1200 Watts x |

Rockford Fosgate R4004D - EU Warranty - 1

12dB/Oktav Butterworth

Riferito a I W in 4 ohm

≥75 dB

www.rockfordfosgate.com/rftech

Rockford Fosgate R4004D - EU Warranty - 2

Rockford Fosgate R4004D - EU Warranty - 3

Rockford Fosgate

Rockford Corporation

600 South Rockford Drive

Tempe,Arizona 85281 U.S.A.

In U.S.A., (480) 967-3565 - Customer Service I-800-669-9899

www.rockfordfosgate.com

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Product information

Brand : Rockford Fosgate

Model : R4004D

Category : Car stereo