DIAMANT - Fireplace WANDERS - Free user manual and instructions

USER MANUAL DIAMANT WANDERS

Users guide and installation manual for the Diamant

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Dear Client, Congratulations on your new wood-burning stove, which will be a comfortable source of heat to enjoy for many years on end. With its unique design you can view the Diamant from all corners of the room. When designing this fireplace we took particular care regarding the ease of use, the operational safety and the design. The Diamant is developed and produced at our own factory in Netterden (the Netherlands) and is for the greater part handmade. Only the best materials are used for the construction and comply with current international standards. This will guarantee that your woodstove has a long life. The first part of this user’s guide gives you tips and directions about how to use your wood-burning stove correctly and safely. The second part of the manual contains the installation instructions and the technical specifications of the Diamant. They are of particular importance to the installer. We advise you to read this manual thoroughly before using your new stove and to keep the manual in a handy place. Your installer may need the manual for the yearly maintenance of your fireplace.

We wish you much warmth with your new fireplace! The WANDERS team

Table of Contents Your Diamant wood-burning stove at a single glance

Lighting the stove for the first time

The best way to burn your stove

Your Diamant wood-burning stove at a single glance Usage early in autumn or late in winter When the external and internal temperatures do not differ much, a proper chimney draught is a real challenge. You can help chimney draught get started by burning some wood while keeping all air inlets maximally open. An abundant air supply speeds up quick heating which in turn increases the draught in the chimney. Lighting up the stove with only a little wood prevents smoke from streaming into the room. Lighting the stove

The stove will become very hot when you light it and will need at least two hours to cool off. Don’t touch the stove without protection during firing and for two hours after. Handle the stove always with a glove to avoid getting serious burns. The Diamant The Diamant is a combination of comfort and efficient heat emission. The large glass panes allow emission of the heat from the stove directly to the environment to make your room instantly comfortable. The built-in flue gas deflector ensures circulation of flue gases in the interior parts. Combined with the extra after-burning, it means that the flue gases have better combustion and reduce the burden on the environment. You can regulate the intake of combustion air with the integrated air slide valve and adjust the intensity of the fire and the output of your stove. Installation It is common practice for the dealer where you purchased your Diamant stove to also take care of installing it. If this is not the case, please ensure that the installation is done by a certified installer. A certified installer can also give you the right advice about the flue tube to which the stove must be connected. Connecting woodburning stoves by unqualified persons is prohibited, in which case we cannot give any guarantee about proper functioning of your Diamant stove. Please bear the fire safety in mind when installing the stove. See also page The wood-burning stove is suitable as an extra heat source and does not replace your principal heating device.

Air slide valve (A) and mouthpiece valve (B) Slide the valve in the flue gas pipe open. Slide the air slide valve to the maximum position. Open the door and put some balls of paper or some firelighters inside the stove and place some wood kindling on top. Light the kindling and leave the door ajar to let in extra air. When the stove is burning, which is after about five minutes, you may close the door again. Do not place more than three logs in the stove at a time. Once the stove is burning the air supply is regulated automatically. Be sure that there is always enough ventilation when operating the stove. If you want to temper the fire you must first close the valve in the flue tube and then close the air supply. Avoid finger marks Do not touch the glass of the stove with your fingers. Finger marks will burn into the glass and cannot be removed later. It is prohibited to light the stove with liquids like petrol or spirits. Do not have the cooker hood on in the room where you operate your stove. Never touch the varnished parts when you heat your stove.

Lighting the stove for the first time Discolouration of walls, ceilings and grates The walls, ceilings and grates may show some discolouration after lighting your hearth. This is caused by the dust particles that burn in the convection cover. This is a natural process for which WANDERS cannot be held responsible. To minimize discolouring we refer to the advice given for atmospheric hearths. Your installer can give you more information about this. When you light the Diamant for the first time, the hearth must still ‘anneal’ and temper itself. The unit has a heat resistant lacquer which must burn in the stove at temperatures above 400 °Celsius. This will happen during the first few times of lighting the stove and temperatures rise to 600 °C. Though this may give an unpleasant smell, it is otherwise harmless. It is advisable to keep the stove burning with limited fuel for at least 6 hours when lighting the stove for the first 4 or 5 times. Air the room well when the stove is burning. Make sure that any cooking hood is not turned on when the stove is burning; a cooking hood extracts the combustion air that the stove needs. Some deposit may form on the glass panes of the stove when you ‘anneal’ your hearth. You can easily remove this deposit with a damp cloth after the stove has cooled down. You can also use some cleansing agent for ceramic rings. Please make sure you do not leave any finger marks on the clean glass. Finger marks burn into the glass and cannot be removed later. Newly-built house or recently renovated? It is advisable to wait six weeks before lighting the stove in a newly-built house that has recently been completed, or in a space that has recently been renovated drastically. The walls and ceilings still contain gases, softeners and moisture from plasterwork or paint. The warm air-streams may discolour the dust particles in the space which may stick to walls and ceilings. Even the moisture in the walls and ceilings will become warm and may cause yellow stains. Fuel: wood Wood species Fir, Poplar Lime, Willow, Spruce, Birch, Ash, Alder Fruit trees, Beech Oak Drying time year years years years The Diamant only burns on wood. Do not put more than 3 to 4 kg of fuel in the stove at the time. Always use clean

and cut logs, which have sufficiently dried. Please see the above list for drying times. Wet wood does not burn well and gives heavy smoke emission. It may blacken the glass pane of your stove with soot and build up smut in the flue pipe. This may increase the risk of chimney fire. What to do in case of chimney fire. In case of chimney fire, immediately close the shutoff valve in the chimney and all air supply ducts. Call the fire department. After the fire is extinguished, the chimney and the stove must be inspected again by your installer. Fresh, moist wood contains about 50% moisture. Cleaved wood still contains 20% moisture after drying it for a year and moisture percentage will be decreased to 12 to 15% after drying it for two years. Dry wood gives nice flames and little or no smoke, and the fire will crackle when burning. Wet wood makes a hissing sound, gives much smoke and only small flames which will considerably dampen the pleasure of burning your stove and the heat output. Do not put any paraffin-containing logs in your stove. When the door is closed, the high heat will melt the paraffin from the logs too quickly. The polluted flue gasses which consequently develop will deposit on and burn in the glass of your stove and cannot be removed later. Do not use any wood that is painted, impregnated, glued together or processed in any other way. The flue gases are very harmful to the environment and may affect your stove. It is also prohibited to burn plastics and other waste matter due to poisonous smoke development. Wood species and storage You can use all kinds of woods as fuel as long as it is clean, split and dry. Hardwood like oak, beech and birch burn slowly, give off much heat and form charcoal easily. Softer woods like spruce, fir and poplar give more flames but less heat and less charcoal. The best place to store timber is in a windy spot but sheltered from the rain. This is how the logs can dry in a natural way. Pile the logs on an old pallet or a frame to let the wood dry from underneath and to prevent the lower logs from being in contact with water. All WANDERS’ stoves are designed so that they give a maximum output. A well-lit wood-burning stove can produce a yield of about 75%. This means that you need less wood for the same amount of heat. Moreover, a well-lit stove produces less smoke pollution. Below are a few tips to give you optimum pleasure:

• Always burn your stove with its door closed; this will improve the output within 8 to 10 times. When the door of the stove is open, the chimney will draw more air than is needed for proper combustion. The relatively cold air will cool the fire. It will also preclude fire damage by any sputtering sparks, especially from softwood.
• Do not put more than 3 logs on the fire at one time. Too much fuel at one time thwarts efficient combustion and burdens the environment unnecessarily.
• Ventilate the space well when you have the stove on. A crackling fire has a minimum air consumption of 25 cubic metres an hour. Never put on your cooking hood when you have a stove burning in the same space.
• Be careful with lighting the stove when it is foggy or when there is no wind outside. There is hardly any draught in the cold chimney when the weather is calm. Since smoke is heavier than air there is the chance of smoke streaming into the room. In foggy weather, the smoke from the chimney (outside) cools quickly and may descend and become a nuisance in your neighbourhood.
• Don’t smother the fire suddenly with water, but let it burn out. The materials inside the stove may deform or crack as a result of sudden or great differences in temperature.
• If you want to temper the fire, first close the valve in the flue tube and then close the air supply. Chimney and flue The chimney is the most important part of your woodburning hearth. When the chimney is right it will not distribute any smoke into your room, leave any deposit on the glass pane or create bad combustion. Before starting the installation of the stove, your installer or a qualified chimney sweep must check whether the chimney flue has a diameter of at least 150 millimetres over the entire length, and whether the channel is clean, smooth and leak-proof. Chimney with a proper draught Warm air wants to ascend. This is the principle of every chimney. It helps when the wind near the chimney mouth draws the air from the chimney. Fall wind may give the opposite effect and blow the air back into the chimney. Relatively cold foggy air may thwart proper draught in your chimney as does a long flue pipe with a rough inside and many bends. If the natural draught in your chimney is poor your installer can give you information about using a ventilator for your flue tube. Maintenance Small maintenance
• It is advisable to leave an ash layer of two to three centimetres. It will protect the fire plate.
• Clean the exterior of the stove with a damp cloth that does not give off fluff. Do not use any aggressive cleansing agents or abrasives.
• Clean the cold glass pane with a cleaning agent for ceramic cooking rings. Do not touch the clean glass with your fingers. Finger marks burn into the glass.
• Oil the hinges and the door fastener once in a while. Do not use any aggressive cleaning agents or abrasives to maintain your stove. When the stove is not used
• Close all doors and air inlets in summer season
• Place absorbent salt inside the stove if it is stored in a humid space. Yearly maintenance
• Have your chimney properly cleaned by a qualified chimney sweep every year; this is for safety reasons and any fire insurance.
• Have the flue gas outlet and the combustion air supply of the double-walled flue tube system checked for airtightness every year.
• Have the complete tube system checked every year; this includes the roof or wall ducts and the outlet just outside the wall.
• Have the valves and/or flaps checked for their functioning.
• Have the sealing of doors and glass panes checked for wear and tear. Safety A WANDERS wood-burning stove gives you a comfortable and a safe source of heat in your home. Fire safety starts with a proper installation and a properly working flue tube. Your installer must therefore comply with the installation instructions as listed on page 23 and further. To burn your stove safely, the following points are important:

1. Burn your stove as much as possible with a closed

door; it increases the output and is better for the environment.

2. Prevent small children or the infirm from getting too

close to a burning stove and do not leave them alone in the room when the stove is burning. You could use

The best way to burn your stove a fire-screen.

3. Do not pour or put combustible liquids and materials

in the stove, as it may damage the fireplace beyond repair.

4. If the floor around the fireplace is made of combustible

material you must use a floor slab. The floor slab must have a minimum size of: - 50 cm measured from the fireplace on the front side of the door: - 30 cm measured from the fireplace on all sides from the door:.

5. Do not place any combustible materials, such as

curtains, wooden objects (cupboards, paintings) close to the fireplace or the flue tube. A minimum distance of 80 cm measured from the exterior of the stove and the flue tube is required.

6. Never cover the chimney breast or mantelpiece with

combustible material (e.g. paper covering).

7. Please bear in mind the points of the section on ‘the

best way to burn your stove’, on page 21.

8. Have your stove repaired only by a certified installer

and with original parts. Guarantee WANDERS Metaalproducten B.V. in Netterden, the Netherlands, gives a guarantee of five years after the purchase date of your wood-burning stove, provided that the fireplace is properly installed and used in accordance with the instructions in the manual. The guarantee includes all defects which can be reduced to flaws in material and construction, in which case you will receive the new parts free of charge. Labour costs or other expenses are not covered by the guarantee. You can send defect parts (shipping paid) to WANDERS Metaalproducten B.V., Amtweg 4, 7077 AL in Netterden [The Netherlands]. Before installing your stove you must check if there is any visible damage to the unit. If there is, do not accept the unit and contact your supplier. The guarantee does not include: the glass, failure due to improper use; non-compliance with the national regulations and enclosed installation and operating instructions; installation by an installer of dealer who is not acknowledged by WANDERS, negligence of the unit and change of owner. The guarantee is also disclaimed when a wrong fuel is used. There is a guarantee period of one year for all cast iron and vermiculite parts, the electrical parts and the lacquer. WANDERS disclaims responsibility for any cracks in stuccoed walls or discolouration of walls, ceilings and/

or grates after burning the fireplace. Discolouration can be caused when dust particles burn in the convection cover. To minimize the chance of cracks in stucco and discolouration we refer to the advice given for decorative hearths. Your installer can give you more information. Any complaints will be dealt with after the sales firm, the installer has filed a complaint and sent a copy of the purchase receipt with purchase date. Any repairs do not entitle you to extend the guarantee term. All consequential damages or loss are excluded. Installation Instructions for the Diamant General instructions

General instructions The Diamant is tested in accordance with the international EN 13240 standardization, and has an extra additional standardization for optimally environment-friendly heating devices related to flue gases (Section 15a B-Vg. Des BmfWA). The stove can be connected to a flue tube to which several stoves are connected. The flue tube has a diameter of 150 millimetres. are used.

• Spaces where an exhaust system is used or where a mechanical exhaust system is placed, except when the air supply is taken directly from outside to assure a hazardless combustion. The heating device must be placed by an acknowledged installer and according to the installation instructions given below. The national and local rules and regulations for placing and using wood-burning stoves are equally applicable. WANDERS does not give any guarantee if the Diamant is connected or installed incompletely or incorrectly. The chimney flue Before placing the stove you must observe the following points:
• If the stove is connected to an existing chimney, you must first have the chimney professionally cleaned and checked by a qualified chimney sweep company. Any cut-off valves or stop valves must be removed.
• The flue tube of the stove must be connected with the chimney without diversions.
• The underpressure in the chimney must be at least 12 Pa or 0.12 mbar.
• The chimney flue must always end up in outlet area 1 (see the drawing and the table below) It is not allowed to place the stove in:
• Arcades and corridors accessible to the public.
• Stairwells, except in buildings with no more than 2 dwellings.
• Spaces where highly flammable or explosive materials Roof slope x larger than 23° Roof slope x smaller than 23°

Preparation Height of chimney on the roof at a horizontal distance A measured from the ridge Roof with slope X On the ridge 25o 30 o 35 o 40 o 45 o

Horizontal distance A from the ridge, in metres

• At the time of placing the stove, the chimney flue must be clean, leak-proof and without obstructions, and must have a diameter of 150 mm.
• Any bends in the flue tube must not exceed 45 degrees.
• Ensure that the chimney tube can discharge the flue gases adequately, properly and safely.
• The values for calculating the chimney tube is given in the section on Technical Information, page 24. Fire Safety For reasons of fire safety is it important to observe the instructions below before installing the stove.

1. If the floor around the stove is made of combustible

material, you must use a floor slab. The floor slab must measure at least: - 50 cm from the stove on the front side of the door - 30 cm from the stove on the sides of the door.

2. Keep at least a distance of 80 cm between the stove

and combustible objects such as curtains, wooden objects (cupboards and paintings) and glass objects. Keep the same distance from the flue tube.

3. Wooden construction parts within the radiation range

of the stove (80 cm from the exterior of the stove) must be covered with fireproof material.

4. If the flue tube goes through a ceiling and/or roof

that consist of flammable materials, the ceiling and the roof must be covered with fireproof materials all around (about 80 cm). Pay also attention to joisted floor layers and any electric wiring.

5. Keep a distance of at least 50 cm (in all directions)

between the stove and supporting steel construction parts.

6. Shield off all combustible materials within a radius of

80 cm from the stove openings with non-combustible materials.

7. Never cover the chimney breast with combustible

material (e.g. paper covering).

8. The wall behind the stove must consist of, or be

insulated with, fire-proof materials. The insulation material must resist a temperature of 700 °C and have a density of 80 kg/m3. Please see for insulation materials table page 30).

9. Avoid heat transmission when placing the stove. Heat

transmission of a burning stove can penetrate the wall and even cause fire damage on the other side of the wall. Prevention is better than cure. Installation The Diamant stove is tested in accordance with the international EN 13240 standardization and has an extra additional standardization for optimally environmentfriendly heating devices related to flue gases (Section 15a B-Vg. Des BmfWA). The stove can be connected to a flue tube to which several stoves are connected. The flue tube has a diameter of 150 mm. Supply of combustion air The stove must have a sufficient fresh supply of combustion air. To avoid draft, make if necessary an extra air supply opening as close to the stove as possible. An extra air supply opening is definitely required if:

• the room has a heat recovery system.
• the room has a central exhaust system.
• the same space has a cooker hood. The air supply opening must be sealable if it goes through a fire-resistant wall. If there are several heating devices in the same room there must be enough air openings to guarantee proper combustion. External air supply The tube for supplying fresh outside air has a diameter of 150 mm. The air supply duct can be placed with a connection at the rear or at the bottom. If the external air supply duct goes through a fire-resistant wall, the duct must be sealable. If the duct is longer than 1 metre including a 90° bend, the diameter of the duct must be bigger. Connecting the hearth The Diamant wood-burning stove is heavy. The standing model weighs 160 kg, including the 2 metre flue tube. Verify whether the wall or the floor onto which the stove is installed is strong enough to hold the weight. Follow the instructions given in the previous chapter on ‘Preparation’ before installing the stove. Protect the floor during mounting the stove, and mind your back. Mounting the standing model Illustration 1 Remove the two-piece upper plate Illustration 2 Remove the 6 screws at the bottom Check whether the wall in front of which the hearth is placed is adequately fire-proof. Please read the text in the chapter on ‘Fire Safety’ on page. 21. Check the packaging of the stove and the base. Do not mount the stove or the base that has been damaged in the box. If there is any damage, please report to WANDERS. Be careful when unpacking the stove and protect the floor while unpacking: the mouth of the tube underneath the stove has a sharp edge. When mounting the standing model the suspension bracket packed at the bottom of the box is not needed. (It’s possible to use the bracket as drawing guide for the external air supply) Remove the two-piece top plate of the stove (see the illustration) to avoid any damage. Protect the floor and carefully turn the stove on its backside. If you want to use the external air supply please read the chapter about this subject on page 26 Remove the six screws on the bottom side (see illustration). Take the base from the box and remove the clipped-on front plate from the base. Fasten the base to the stove with the six screws. Put the stove carefully in an upright position, and put it in the right place, but mind your back. Connect a separate air supply duct, if necessary (minimum diameter: 150 mm). You can use the connection at the back or at the bottom.

Illustration 3 Location of the model indication on the stove

Illustration 4 Tube mouth (B) and cover plate (A) are exchangeable Click the front plate of the base back in place. If necessary, mount the stove on the upper side to the wall. Do not use any synthetic fasteners. If you opt for a decorative tube, please read the text under the heading ‘Assembling the decorative tube’. Mount the flue gas tubes overlappingly. Replace the two-piece top plate on the stove. The model indication can be changed into one with the desired language.

Mounting the suspended model Illustration 5

Suspension clip Check whether the wall in front of which the hearth is placed is adequately fire-proof. Please read the section on ‘Fire Safety’, page 21. Check the packaging of the stove and the base. Do not mount the stove or the base when it has been damaged in the box. If there is any damage, please report to WANDERS. Be careful when unpacking the stove and protect the floor while unpacking: the mouth of the tube underneath the stove has a sharp edge. Remove the two-piece top plate of the stove (see illustration 1) to avoid any damage. Use the suspension clip (see illustration 5) to as a mould for the holes. Brake of the upper clips and the edges for the external air. Place the suspension clip on the wall. Never use any synthetic fastenings. Be sure to place the clip exactly beneath the centre of the outlet and to hold the hooks face upward. The fastening bolts should not protrude more than 10 mm from the wall. If necessary, connect a separate air supply duct (minimum diameter: 150 mm). You can use the connection at the back or at the bottom. See also illustration 4. Read the next paragraph for placing the external air supply at the back. Hang the stove in the clips. Mind your back! To decrease the weight you can temporarily remove the glass pane and the grate. Fasten the top of the stove to the wall. If you opt for a decorative tube please read the section on ‘Assembling the decorative tube’. Mount the flue gas tubes overlappingly. Replace the two-piece top plate on the stove. The model indication can be changed into one in the desired language. Mounting the rear connection of the external air supply.

Follow points 1 to 6 inclusive given in the previous paragraph Mounting the suspending model. Remove the cover plate (A) of the external air supply at the rear of the stove and exchange them. (see illustration 6) Hang the stove in the clips. (Mind your back!) To decrease the weight you can temporarily remove the glass pane and the grate. (See also the chapter on ‘Repairs’ on page 27). Put the tube around the tube mouth. Continue with point 9 of the previous paragraph Mounting the suspending model.

Illustration 6 Remove cover plate (A) for external air supply Mounting the decorative tube

Check the package of the decorative tube. Do not mount the decorative tube if the package is damaged. Notify WANDERS if anything is damaged. Take the decorative tube and remove the front plate by pulling it upward and forward. Level the decorative tube and screw it to the stove and, if necessary, to the wall. Mount the flue gas tube overlappingly. Mount the telescopic part to the ceiling and click the cover plate in place. Remove the centre piece from the upper plate of the stove by unscrewing the four screws. Replace the upper plate onto the stove. Repairs Replacing the glass in the door

• Open the door with the broken glass.
• Remove the glass strips on the inside of the door. (see illustration 7)
• Replace the glass. Be careful, the glass may be sharp!
• Check if the ceramic strip is undamaged and properly fixed on the door. If it isn’t, stick it on again with neutral silicone paste or replace it entirely.
• Replace the broken glass (Watch out for sharp edges!).
• Reassemble everything. Illustration 7 Removing the glass strips Replacing the front glass
• Remove the upper plate and unscrew the two clips (see illustration 8).
• Then take the arched front glass by moving it forward and lowering it slightly. Be careful! The glass may be sharp.
• Remove the glass strips (see illustration 9).
• Check if the ceramic glass strip is undamaged and still fixed on the stove. If it isn’t, stick it on again with neutral silicone paste or replace it entirely.
• Replace the arched front glass. Watch out for sharp edges!

Maximum lumber supply in the stove

Maximum brown coal supply

Volume of the combustion chamber

Surface bottom of combustion chamber

• a nominal heat of 8 kW is obtained with a chimney draught of 0.12 mbar Fuel, wood logs, 30 x 10 cm Maximum supply 3 pieces Primary air valve max. Secondary air outlet max. Fuel burning period about 1 hour

Remove the glasstrips Flue gas values in accordance with DIN 4705, DIN 18895 part 2 When door is closed logs Flue gas quantity

g/s Flue gas temperature

mg/m3 Certificate Institute 1625. Test standard EN 13240. Test report no. RRF-400169 Target value for the volume of the space to be heated: If heating circumstances are favourable: In less favourable circumstances: In unfavourable circumstances:

Not all spaces meet the present insulating values. According to DIN 18893, the following values can be taken for the volume of the space to be heated: Calculate according to DIN 4701 135 m3 95 m3 For temporary heating you may assume a reduction of 25% for the volume to be heated if the interval is more than 8 hours. Table for thickness of insulation cf thickness of the wall Wall thickness 10 cm Protection of the wall Walls made of combustable construction parts Supporting walls in steel construction Intergrated pieces against stove Intergrated pieces in the wall behind Other walls Wall thickness < 10 cm Wall thickness > 10 cm (e.g. a brickwork wall)

Insulation Convection house back side 8 cm

on the side 8 cm under side 6 cm

ŸTable gives the insulation thickness to be used for a given wall thickness to protect intergrated wall.

Table for insulation material. Please note! Only use products given in the grey-shaded part. Insulation Packed

Article Mineral wool Glass wool Rock wool Waste products

Stitched into mats Plates Scales Segments Interwoven

Otherwise Flakes G. curve 1 Flakes G. curve 2

packed Stitched mats Stitched mats Stitched mats G. curve 2 Maximum appl. temp.

Plates G. curve 1 Plates G. curve 2 Single

Ÿ Select the insulation material from this table. PLEASE NOTE: Group 99 is NOT ALLOWED.

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