NILFISK SCRUBTEC 751 - Scrubber

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USER MANUAL SCRUBTEC 751 NILFISK

ALTO ® CLARKE TECHNOLOGY

NILFISK SCRUBTEC 751 - ALTO ® CLARKE TECHNOLOGY - 1

Operator's Manual

SCRUBTEC 743 S

SCRUBTEC 743 L

SCRUBTEC 751 S

SCRUBTEC 751 L

SCRUBTEC 743 S C

SCRUBTEC 743 L C

U.S. Patent No. 6,105,192; No. 6,557,207; No. 6,760,947

READ THIS BOOK

CAUTION: Read the Operator's Manual before using the appliance.

This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your ALTO machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If operator(s) cannot read this manual, have it explained fully before attempting to operate this machine.

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books write to: ALTO, 2100 Highway 265, Springdale, Arkansas 72764.

Table of Contents

Operator Safety Instructions 3

Machine Introduction 4

Machine Specifications 5

Procedures for Transporting Machine 7

Symbols Used on Machine 9

Machine Control Panel 11

Machine Controls and Features 13

How to Prepare the Machine for Operation 14

How to Install the Batteries 14

Battery Maintenance 16

How to Charge the Batteries 17

How to Install a Rotary Brush or Pad Driver 18

How to Remove a Rotary Brush or Pad Driver 19

How to Change or Rotate Cylindrical Brushes 19

How to Operate the Machine 20

How to Operate the Squeegee 20

Filling the Solution Tank 20

Operating the Machine 20

How to Clean a Dirty Floor 21

Maintenance 22

Procedures Before Work is Begun 22

Procedures to Perform at the End of Work 23

Procedures to Perform Every Week 25

Maintenance for the Squeegee 26

How to Adjust the Squeegee 26

Accessories 27

How to Correct Problems in the Machine 28

SECTION II - Parts and Service Manual

Final Assembly 30

Parts List 31

Recovery Tank Assembly 32

Parts List 33

Solution Tank Assembly 34

Parts List 35

Electrical Assembly 36

Parts List 37

Control Housing Assembly 38

Parts List 39

Squeegee Lift Assembly 40

Parts List 41

Squeegee Assembly 42

Parts List 43

Frame Assembly 44

Parts List 45

Cylindrical Brush Head Assembly 46

Parts List 47

Rotary Disk Head Assembly 48

Parts List 49

Gearbox Assembly and Parts List 50

Brush Motor Assembly and Parts List 51

Transaxle Repair Parts 52

SCRUBTEC 743 S, 751 S, 743 S C Connection Diagram 53

SCRUBTEC 743 S, 751 S, 743 S C Electrical Schematic 54

SCRUBTEC 743 L, 751 L, 751 LC Connection Diagram 55

SCRUBTEC 743 L, 751 L, 751 L C Electrical Schematic 56

English

NILFISK SCRUBTEC 751 - English - 1

Correct Disposal of This Product (Waste Electrical & Electronic Equipment)

(Applicable in the European Union and other European countries with separate collection systems)

This marking shown on the product or its literature, indicates that it should not be disposed with other household wastes at the end of its working life. To prevent possible harm to the

environment or human health from uncontrolled waste disposal, please separate this from other types of wastes and recycle it responsibly to promote the sustainable reuse of material resources. Household users should contact either the retailer where they purchased this product, or their local government office, for details of where and how they can take this item for environmentally safe recycling.

Business users should contact their supplier and check the terms and conditions of the purchase contract. This product should not be mixed with other commercial wastes for disposal.

OPERATOR SAFETY INSTRUCTIONS

NILFISK SCRUBTEC 751 - OPERATOR SAFETY INSTRUCTIONS - 1

WARNING

NILFISK SCRUBTEC 751 - WARNING - 1

AVERTISSEMENT

NILFISK SCRUBTEC 751 - AVERTISSEMENT - 1

ADVERTENCIA

NILFISK SCRUBTEC 751 - ADVERTENCIA - 1

DANGER:

Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in the Operator's Manual and on the machine.

NILFISK SCRUBTEC 751 - DANGER: - 1

WARNING:

Failure to read and observe all WARNING statements could result in injury to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in the Operator's Manual and on the machine.

NILFISK SCRUBTEC 751 - WARNING: - 1

CAUTION:

Failure to read and observe all CAUTION statements could result in damage to the machine or to other property. Read and observe all CAUTION statements found in the Operator's Manual and on the machine.

NILFISK SCRUBTEC 751 - CAUTION: - 1

DANGER:

Failure to read the Operator's Manual prior to operating or attempting any service or maintenance procedure to your ALTO machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If you or your operator(s) cannot read this manual, have it explained fully before attempting to operate this machine.

NILFISK SCRUBTEC 751 - DANGER: - 1

DANGER:

Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine unless it is completely assembled. Inspect the machine carefully before operation.

NILFISK SCRUBTEC 751 - DANGER: - 1

DANGER:

Machines can cause an explosion when operated near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. This machine is not suitable for picking up hazardous dust. Use only commercially available floor cleaning chemicals intended for machine application.

NILFISK SCRUBTEC 751 - DANGER: - 1

DANGER:

Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries. Do not smoke around the machine. Charge the batteries only in an area with good ventilation. Make sure that the AC charger plug is unplugged from the wall receptacle and stowed before operating the machine.

NILFISK SCRUBTEC 751 - DANGER: - 1

DANGER:

Working with batteries can be dangerous! Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or on the tops of the batteries.

NILFISK SCRUBTEC 751 - DANGER: - 1

DANGER:

Using a charger with a damaged power cord could result in an electrocution. Do not use the charger if the power cord is damaged.

NILFISK SCRUBTEC 751 - DANGER: - 1

WARNING:

Operating this machine from anywhere other than the back of the machine could result in injury or damage. Operate this machine only from the rear.

NILFISK SCRUBTEC 751 - WARNING: - 1

WARNING:

This machine is heavy. Get assistance before attempting to transport or move it. Use two able persons to move the machine on a ramp or incline. Always move slowly. Do not turn the machine on a ramp. Do not use on surfaces having a gradient exceeding that marked on the appliance. Read the "Procedures For Transporting" in this manual before transporting as machine might topple over if not secured.

NILFISK SCRUBTEC 751 - WARNING: - 1

WARNING:

Machines can topple over and cause injury or damage if guided over the edges of stairs or loading docks. Stop and leave this machine only on a level surface. When you stop the machine, put all switches into their "OFF" position. On L models turn the key switch "OFF" and remove the key.

WARNING: Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be performed by authorized personnel only.
WARNING: Any alterations or modifications to this machine could result in damage to the machine or injury to the operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities.
WARNING: Electrical components to this machine can "short-out" if exposed to water or moisture. Keep the electrical components of the machine dry. Wipe the machine down after each use. This appliance is for dry use only and is not to be used or stored outdoors in wet conditions.
WARNING: Operating a machine without observing all labels and instructional information could result in injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Get replacement labels and decals from your ALTO distributor.
WARNING: Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put "Caution" signs around/near the area you are cleaning.
WARNING: Improper discharge of waste water may damage the environment and be illegal. The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. City, state and national regulations regarding this discharge may also be in effect in your area. Understand and follow the regulations in your area. Be aware of the environment hazards of chemicals that you dispose.
WARNING: Only use the brushes provided with the appliance or those specified in the Operator's Manual. The use of other brushes may impair safety.
CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage. Do not use this machine as a step or furniture. Do not ride on this machine.
CAUTION: Your machine warranty will be voided if anything other than genuine ALTO parts are used on your machine. Always use ALTO parts for replacement.
CAUTION: This machine contains lead acid batteries. The batteries must be disposed of in an environmentally acceptable manner.

Machine Introduction

ALTO's Scrubtec 743 and 751 automatic scrubbers are efficient and superior floor cleaning machines. The Scrubtec uses one brush (rotary) to scrub a path 17'' or 20'' wide or 2 brushes (cylindrical) to scrub a path 17'' wide. A squeezegee wipes the floor while the vacuum motor removes the dirty solution from the floor - all in one pass.

The Scrubtec rotary comes complete with two - 12 volt batteries, one battery charger, either one brush or one pad driver, and one operator's manual.

The Scrubtec cylindrical comes complete with two - 12 volt batteries, one battery charger, two brushes, and one operator's manual.

ModelSCRUBTEC 743 S RotarySCRUBTEC 743 L Rotary
Machine Power Supply24 Volt D.C., (2) 12V 130AH Wet or (2) 12V 100AH Gel Deep Cycle Batteries24 Volt D.C., (2) 12V 130AH Wet or (2) 12V 100AH Gel Deep Cycle Batteries
Pad or Brush3-Lug Driver Style3-Lug Driver Style
TraverseBrush Assist1/3 HP (0.25 kW)
Traverse Forward SpeedNot ApplicableVariable to 200 ft./min (61 m/min)
Traverse Reverse SpeedNot ApplicableVariable to 140 ft./min. (43 m/min)
Battery ProtectionLow Voltage Cut-Off of Brush and Solution
Motor Vacuum3/4 HP(.569 kW) Acoustical High Efficient Tangential 3 stg
Solution Tank11 Gallons (42 liters)
Solution LevelCalibrated Level Indicator
Recovery Tank11 Gallons (42 liters)
Recovery Full IndicatorElectric Shut-Off
Parabolic SqueegeeSwing type with breakaway feature, No tool operation feature, 32" (81cm) hard width with 34" (86cm) flex blade width
Squeegee OperationReverse direction on floor and 3 - position manual lever style operation
Cleaning Swath17" (43.2 cm)
Motor, Brush3/4 HP (0,56 kW) 5.2:1 High Torque Gear Box
Brush / Pad Size17" (43.2 cm)
Brush Speed200 RPM
Brush Pressure0-90 lbs. (0-40.8 kg)
Brush Solution RetentionFiber Bristles
Drive Wheels(2) 8" x 2" (20 cm x 5 cm) Neoprene tread
Caster3½" X 1¼" (8.9 cm x 3.2 cm)
On-Board Charger24 V D.C., 10 Amp, 115/60 or 24 V D.C., 10 Amp, 230/50
Grade Cleaning2%
Length48 3/4" (123.8 cm)
Width19" (48.3 cm)
Height42" (106.7 cm)
Weight w/batteries (130AH)327 lbs. (148.3 kg)345 lbs. (156.5 kg)
Shipping Weight w/Batteries (130AH)454 lbs. (206 kg)472 lbs. (214 kg)
Line of Sight (Operator Height = 5'8")7.5 feet (2.3 m)
Noise Level73.5 dBA
Vibration0.1 m/s²
WarrantyMachine 3 Years, Polydur tanks 8 Years, Batteries 18 Months Pro-rated
ModelSCRUBTEC 743 S C CylindricalSCRUBTEC 743 L C Cylindrical
Machine Power Supply24 Volt D.C., (2) 12V 130AH Wet or (2) 12V 100AH Gel Deep Cycle Batteries24 Volt D.C., (2) 12V 130AH Wet or (2) 12V 100AH Gel Deep Cycle Batteries
TraverseBrush Assist1/3 HP (0.25 kW)
Traverse Forward SpeedNot ApplicableVariable to 200 ft./min (61 m/min)
Traverse Reverse SpeedNot ApplicableVariable to 140 ft./min. (43 m/min)
Battery ProtectionLow Voltage Cut-Off of Brushes and Solution
Motor Vacuum3/4 HP(.569 kW) Acoustical High Efficient Tangential 3 stg.
Solution Tank11 Gallons (42 liters)
Solution LevelCalibrated Level Indicator
Recovery Tank11 Gallons (42 liters)
Recovery Full IndicatorElectric Shut-Off
Parabolic SqueegeeSwing type with breakaway feature, No tool operation feature, 32" (81cm) hard width with 34" (86cm) flex blade width
Squeegee OperationReverse direction on floor and 3 - position manual lever style operation
Cleaning Swath17" (43.2 cm)
Motor, Brush(2) 3/4 HP (0,56 kW)
Brush 2 per Machine(2) 4" (10 cm)
Brush Speed1000 RPM
Brush Pressure70 lbs. (31.8 kg)
Drive Wheels(2) 8" x 2" (20 cm x 5 cm) Neoprene tread
Caster3½" X 1¼" (8.9 cm x 3.2 cm)
On-Board Charger24 V D.C., 10 Amp, 115/60 or 24 V D.C., 10 Amp, 230/50
Grade Cleaning2%
Length48¼" (122.6 cm)
Width20" (50.8 cm)
Height42" (106.7 cm)
Weight w/batteries (130 AH)342 lbs. (155.1 kg)360 lbs. (163.3 kg)
Shipping Weight w/Batteries (130AH)462 lbs. (213 kg)487 lbs. (221 kg)
Line of Sight -Operator Height = 5'8"7.5 feet (2.3 m)
Noise Level73.5 dBA
Vibration0.1 m/s²
WarrantyMachine 3 Years, Polydur tanks 8 Years, Batteries 18 Months Pro-rated

Machine Specifications (S20 Rotary and L20 Rotary)

ModelSCRUBTEC 751 S RotarySCRUBTEC 751 L Rotary
Machine Power Supply24 Volt D.C., (2) 12V 130AH Wet or (2) 12V 100AH Gel Deep Cycle Batteries24 Volt D.C., (2) 12V 130AH Wet or (2) 12V 100AH Gel Deep Cycle Batteries
Pad or Brush3-Lug Driver Style3-Lug Driver Style
TraverseBrush Assist1/3 HP (0.25 kW)
Traverse Forward SpeedNot ApplicableVariable to 200 ft./min (61 m/min)
Traverse Reverse SpeedNot ApplicableVariable to 140 ft./min. (43 m/min)
Battery ProtectionLow Voltage Cut-Off of Brush and Solution
Motor Vacuum3/4 HP(.569 kW) Acoustical High Efficient Tangential 3 stg
Solution Tank11 Gallons (42 liters)
Solution LevelCalibrated Level Indicator
Recovery Tank11 Gallons (42 liters)
Recovery Full IndicatorElectric Shut-Off
Parabolic SqueegeeSwing type with breakaway feature, No tool operation feature, 32" (81cm) hard width with 34" (86cm) flex blade width
Squeegee OperationReverse direction on floor and 3 - position manual lever style operation
Cleaning Swath20" (50.8 cm)
Motor, Brush3/4 HP (0,56 kW) 5.2:1 High Torque Gear Box
Brush / Pad Size20" (50.8 cm)
Brush Speed200 RPM
Brush Pressure0-90 lbs. (0-40.8 kg)
Brush Solution RetentionFiber Bristles
Drive Wheels(2) 8" x 2" (20 cm x 5 cm) Neoprene tread
Caster3½" X 1¼" (8.9 cm x 3.2 cm)
On-Board Charger24 V D.C., 10 Amp, 115/60 or 24 V D.C., 10 Amp, 230/50
Grade Cleaning2%
Length48 3/4" (123.8 cm)
Width19" (48.3 cm)
Height42" (106.7 cm)
Weight w/batteries (130AH)327 lbs. (148.3 kg)345 lbs. (156.5 kg)
Shipping Weight w/Batteries (130AH)454 lbs. (206 kg)472 lbs. (214 kg)
Line of Sight (Operator Height = 5'8")7.5 feet (2.3 m)
Noise Level73.5 dBA
Vibration0.2 m/s²
WarrantyMachine 3 Years, Polydur tanks 8 Years, Batteries 18 Months Pro-rated

Procedures For Transporting

How to Put the Machine Into a Van or Truck

NILFISK SCRUBTEC 751 - How to Put the Machine Into a Van or Truck - 1

WARNING:

This machine is heavy. Get assistance before attempting to transport or move it. Use two able persons to move the machine on a ramp or incline. Always move slowly. Do not turn the machine on a ramp. Do not stop and leave the machine on a ramp or incline. The loading ramp must be a minimum of 32" wide.

NILFISK SCRUBTEC 751 - WARNING: - 1

WARNING:

Machines can topple over if guided over the edges of stairs or loading docks and cause injury or damage. Stop and leave this machine only on a level surface. When you stop the machine, put all switches into their "OFF" position.

  1. Make sure the loading ramp is at least eight (8) feet (2.5m) long and a minimum of 32" (0.8m) wide, and strong enough to support the machine.
  2. Make sure the ramp is clean and dry.
  3. Put the ramp in position.
  4. Remove squeegee assembly, brush housing and brush or pad driver before loading. ALTO recommends that both the solution tank and recovery tank are empty before loading.
  5. On the L models only, turn the key switch "ON" and press the green "ON" button.
  6. Align the machine on a level surface five (5) feet (2 m) in front of the ramp.
  7. Put the traverse knob at full speed (on L models only).
  8. For the L machines, push in either one of the forward/reverse switches while pushing in the white reverse switch. Back the machine up the ramp. See figure 1.
  9. For the S machines, push the machine backwards to the top of the ramp.
  10. Switch machine "OFF", and on the L models, turn key switch "OFF".

NILFISK SCRUBTEC 751 - WARNING: - 1
Figure #1

Procedures For Transporting (cont.)

  1. Fasten the machine to the vehicle. ALTO recommends a strap over the top of the machine and a strap to keep the machine from rolling forward or backwards. If this is not done, there is a possibility of the machine toppling over. Three tie down points are provided on the steel frame of the machine, for securing machine (see figure 2a).

How to Remove the Machine From a Van or Truck

  1. Make sure there are no obstructions in the area.
  2. Make sure the unloading ramp is at least eight (8) feet (2.5m) long and a minimum of 32" (0.8m) wide, and strong enough to support the machine.
  3. Make sure the ramp is clean and dry.
  4. Put the ramp in position.
  5. Unfasten the machine.

NILFISK SCRUBTEC 751 - How to Remove the Machine From a Van or Truck - 1

WARNING:

The machine is heavy.
Make sure you use two able
persons to assist in moving
the machine down the
ramp.

  1. On S models, get two people to pull machine off ramp. It is recommended that the "S" model be unloaded in the forward position.
  2. On the L models only, turn the key switch "ON" and press the green "ON" button.
  3. Set the traverse center knob to the slowest forward speed setting. Carefully and slowly, drive the machine to the top of the ramp and start down (L models only).
  4. While pushing in the right or left forward switch the machine will go forward (L models only). See figure 2.
  5. As the machine begins to travel down the ramp, push in the forward switch to maintain a slow downward speed (L models only).
  6. Replace squeezegee assembly, brush housing, and brush or pad driver after machine is unloaded and ready to use.

NILFISK SCRUBTEC 751 - WARNING: - 1
Figure #2

NILFISK SCRUBTEC 751 - WARNING: - 2
Figure #2a

SYMBOLS USED ON SCRUBTEC 743 and 751

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 1

Warning

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 2

Solution Control

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 3

Power

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 4

Brush Up/Down

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 5

Traverse Speed Control ("L Class" only)

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 6

Battery Meter

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 7

Vacuum/Squeegee Control

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 8

AC Power Indicator

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 9

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 10

NILFISK SCRUBTEC 751 - SYMBOLS USED ON SCRUBTEC 743 and 751 - 11

WARNING

MOVING PARTS. CONTACT CAN CAUSE SEVERE INJURY.

  • Do not place hands or feet under machine when in use.

NILFISK SCRUBTEC 751 - WARNING - 1

WARNING

FALLING PARTS CANCAUSE SEVEREINJURY

  • Make sure tank is secure before servicing.

Machine Control Panel

Electrical Power Indicator (See Figure 3, Item "A")

A yellow light will be illuminated when the charger is plugged into an AC electrical outlet. The electrical cord must be unplugged and stowed before operating the machine.

Key Switch (See Figure 3, Item "B")

The key switch is standard on the "L" models. It is used primarily for preventing unauthorized use by removing the key. To turn the control panel "ON", the key switch must be turned clockwise and then the green "ON" button must be pressed (see item "C"). To turn the control panel "OFF", turn the key switch counterclockwise.

ON/OFF Buttons (See Figure 3, Item "C")

Pressing the green button turns "ON" the power to the control panel (if the machine is equipped with a key switch, first turn the key clockwise). Pressing the red button turns "OFF" power to the control panel (if the machine is equipped with a key switch, the power can also be turned "OFF" by turning the key counterclockwise.)

NOTE: The "L model" machine is equipped with self diagnostics and will sometimes fail to operate if a fault is detected. Once the fault is corrected the machine can be reset by turning the power "OFF" and turning it back "ON". If this fails to correct the problem, contact your authorized service personnel immediately.

NOTE: This machine is equipped with a battery power saving device. If the machine is unattended for more than 16 minutes, it will automatically shut itself off.

Battery Meter (See Figure 3, Item "D")

The battery meter indicates the relative charge of the battery pack. The meter has two green, one yellow and one red light. When the light switches to "red" the brush(es) and solution flow will stop. All other functions will continue to operate. The batteries must then be immediately recharged to prevent shortening the life of the battery pack.

Control Handles (See Figure 3, Item "E")

The control handles are located at the rear of the machine. They are used to guide the machine.

Traverse Speed Knob (See Figure 3, Item "F")

To increase speed, turn knob clockwise. The machine will not traverse when the knob is turned fully counterclockwise.

Forward/Reverse Switch (See Figure 3, Item "G")

On Traverse "L" Models Only - The forward/reverse switch starts the traverse motor forward and when the brush head is in the down or scrub position it also activates the brush motor(s) and solution flow. There is a two second delay for the brush motor(s) to stop after releasing the switch. Either the right or the left switch can be used. Use either switch in conjunction with the white reverse switch to reverse the traverse motor.

"S" Model - On the non-traverse models these switches activate the brush motor(s) and solution flow when the brush head is in the down or scrub position.

NILFISK SCRUBTEC 751 - Forward/Reverse Switch (See Figure 3, Item "G") - 1
Figure 3

Machine Control Panel

Reverse Switch (See Figure 3, Item "H")

On Traverse "L" Models Only - The reverse switch, when used in conjunction with one of the forward/ reverse switches, causes the machine to reverse directions. The reverse speed is 70% of the forward speed.

Brush Motor Buttons (See Figure 3, Item "I")

To lower brush head and activate brush motor(s) and solution flow, press and hold the down button until the green light is illuminated. Continue to press and hold down button for additional brush pressure, or until brush head stops. The brush motor(s) and solution will then operate when either one or both of the forward/reverse button(s) are pressed. To deactivate the brush motor(s) and solution flow, raise the brush head by pressing and holding the up button until the green indicator light turns off.

Solution Control Buttons (See Figure 3, Item "J")

The solution control buttons regulates the flow of chemical solution to the floor. When powering up the machine, the solution setting will automatically adjust to the mid setting (see your authorized ALTO serviceman if a different setting is preferred). To increase the flow, press and hold or press the upper button (+) multiple times. The green bar will move up the scale as the flow increases. To decrease the flow, press and hold or press the lower button (-) multiple times. The green bar will move down the scale as the flow decreases. When the bar reaches the lowest setting the solution flow is turned "OFF". NOTE: The solution will only flow when the brush head is down and in the operating position.

Vacuum Motor Switch (See Figure 3, Item "K")

To activate the vacuum motor, lower the squeezegee handle. The handle has three positions. Lowest position is the operating water pickup position. The center position is used during transport to clear vacuum hose. The upper position is the vacuum motor "OFF" position.

Circuit Breakers (Figure 3, Items "L", "M", "N", "O", "P" & "Q")

The circuit breaker reset buttons are located on the lower control handle. The breakers are located as follows:

Item "L" - Control Circuits (5 amps)

Item "M" - Control Module and Head Actuator (5 amps)

Item "N" - Vacuum Motor (25 amps)

Item "O" - Rotary Brush Motor (40 amps) or

Cylindrical Brush Motor (25 amps)

Item "P" - Cylindrical Brush Motor (25 amps)

Item "Q" - Traverse Motor (25 amps) (L Models Only)

NILFISK SCRUBTEC 751 - Circuit Breakers (Figure 3, Items "L", "M", "N", "O", "P" & "Q") - 1
Figure 3

Machine Controls and Features

Squeezegee Lift Handle, See Figures 4 and 5

The squeezegee lift handle is located in the control handle. It is used to raise or lower the squeezegee. The vacuum motor is turned on when the handle is lowered to either the center or lowest position.

Float Shut Off, See Figure 6

The shut-off switch for the vacuum motor is located in the recovery tank. It automatically turns off the vacuum motor when the recovery tank is full. NOTE: If excessive foaming occurs in recovery tank, defoamer must be added. Damage to vacuum motor could result from foam entering into the vacuum motor.

Parking Brake (Optional)

NOTE: Parking Brake must be used if operating machine on surfaces with greater than 2% gradient.

The parking brake prevents movement of the machine.

NILFISK SCRUBTEC 751 - Parking Brake (Optional) - 1

CAUTION: Do not activate the parking brake while the machine is moving.

The brake is located to the right hand rear of the machine. Press pedal to activate brake and lift pedal to disengage brake.

NILFISK SCRUBTEC 751 - Parking Brake (Optional) - 2
Figure 4

NILFISK SCRUBTEC 751 - Parking Brake (Optional) - 3
Figure 5

NILFISK SCRUBTEC 751 - Parking Brake (Optional) - 4
Figure 6

How To Prepare the Machine For Operation

The Scrubtec machines use two 12-volt batteries. The batteries are located in the battery compartment under the recovery tank. It is recommended to remove the recovery tank when installing the batteries.

How To Install The Batteries

To install the batteries, follow this procedure:

  1. Turn the machine off. Set brake (if equipped).
  2. Make sure the recovery tank is empty. NOTE: The recovery tank on the Scrubtec is designed for easy removal and cleaning.
  3. Disconnect the hoses from the recovery lid (See Figure 7.)
  4. Unhook the recovery tank drain hose valve from it's hanger bracket and lay the loose end on the floor (See figure 8.)

NILFISK SCRUBTEC 751 - How To Install The Batteries - 1

WARNING: Before raising or removing the recovery tank, be sure tank is empty. Do not operate or perform maintenance on the machine while the recovery tank is in the open position. The tank can be accidentally bumped and it may slam shut.

  1. Disconnect the blue electrical float connector (See Figure 9).
  2. Unhook the tether clip from the recovery tank (See Figure 10).
  3. Unlatch and stow prop rod back in solution tank and close recovery tank.
  4. While pushing the tank to the rear, carefully lift and remove recovery tank from the machine. Leave the recovery drain hose attached to the recovery tank.

NILFISK SCRUBTEC 751 - How To Install The Batteries - 2
Figure 7

NILFISK SCRUBTEC 751 - How To Install The Batteries - 3
Figure 8

NILFISK SCRUBTEC 751 - How To Install The Batteries - 4

NILFISK SCRUBTEC 751 - How To Install The Batteries - 5
Figure 9
Figure 10

How To Prepare the Machine For Operation

  1. Place the batteries in the compartment shown in Figure 11.

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 1

WARNING: The batteries are heavy. Lifting batteries without help could result in an injury. Get help to lift the batteries.

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 2

WARNING: Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near batteries. NO SMOKING!

  1. Connect the cable between the batteries and install the long machine cables as indicated (See Figure 11).
  2. Secure the batteries in place with the battery straps (See Figure 12).
  3. Reinstall the recovery tank making sure the pivot pin in the recovery tank is installed under the metal plate on the solution tank (See figure 13A.)
  4. Reattach the tether to the recovery tank (See figure 10).

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 3

WARNING: The recovery tank can fall off of the machine when opening the tank or operating the machine, if the recovery tank is not properly installed. Make sure that the recovery tank pivot pin is under the metal plate on the solution tank and the tether is attached to the recovery tank.

  1. Reconnect the vacuum and squeezegee hoses to the recovery lid. Make sure the hose to the vacuum motor and the rear squeezegee hose are installed over the top of the drain hose (See figure 13B).
  2. Reconnect the blue float connector (See figure 9, page 12).
  3. Charge the batteries before using the machine.

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 4
Figure 11

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 5
Figure 12

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 6
Figure 13A

NILFISK SCRUBTEC 751 - How To Prepare the Machine For Operation - 7
Figure 13B

How To Prepare the Machine For Operation

Battery Maintenance

The electrical power to operate the machine comes from the storage batteries. Storage batteries need preventative maintenance.

To maintain the batteries in good condition, follow these instructions.

  1. Keep the electrolyte at the correct level. The correct level is between 1/4'' (1/2 cm) below the bottom of the tube in each cell and above the tops of the plates. Check the level of the electrolyte each time you charge the batteries. See figure 14.

NOTE: Check the level of electrolyte prior to charging the batteries. Be sure the plates in each cell are covered with electrolyte before charging. Do not top off the cells prior to charging the battery. Electrolyte expands during charging. As a result, the electrolyte could overflow from the cells. Always top off the cells with distilled water after charging.

NILFISK SCRUBTEC 751 - Battery Maintenance - 1

CAUTION: Irreversible damage will occur to the batteries if electrolyte does not cover the plates. Keep the electrolyte at the correct level.

NILFISK SCRUBTEC 751 - Battery Maintenance - 2

CAUTION: Machine damage and discharge across the tops of the batteries can occur if the batteries are over filled. Do not fill the batteries up to the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Never add acid to a battery after installation.

NILFISK SCRUBTEC 751 - Battery Maintenance - 3

CAUTION: Batteries must be refilled with distilled water only. Do not use tap water as it may contain contaminants that will damage batteries.

  1. Keep the tops of the batteries clean and dry. Keep the terminals and connectors clean. To clean the top of the batteries, use a damp cloth with a weak solution of ammonia or bicarbonate of soda solution. To clean the terminals and connectors, use a terminal and connector cleaning tool. Do not allow ammonia or bicarbonate of soda to get into batteries.
  2. Keep the batteries charged.
  3. To drain the battery compartment: See Figure 15.

a. Always wear eye protection and protective clothing.
b. Add a weak solution of ammonia or bicarbonate of soda solution to the battery compartment to neutralize any spilled acid.
c. Pull drain hose out from under the transaxle.
d. Place your hand behind flange and open the valve.
e. When empty, close valve.
f. Replace valve and drain hose on top of transaxle.
g. Neutralize any acid spills with ammonia or bicarbonate of soda.

NILFISK SCRUBTEC 751 - Battery Maintenance - 4
Figure 14

NILFISK SCRUBTEC 751 - Battery Maintenance - 5
Figure 15

How To Prepare the Machine For Operation

How To Charge The Batteries

NILFISK SCRUBTEC 751 - How To Charge The Batteries - 1

WARNING: Charging the batteries in an area without adequate ventilation could result in an explosion. To prevent an explosion, charge the batteries only in an area with good ventilation.

NILFISK SCRUBTEC 751 - How To Charge The Batteries - 2

WARNING: Lead acid batteries generate gases which could explode. Keep sparks and flames away from batteries. NO SMOKING!

To charge the batteries, follow this procedure:

  1. Place the machine on a flat-level surface with adequate ventilation.
  2. Set the parking brake if one is provided.
  3. Remove power to the control panel by pressing the red "OFF" button. If the machine is equipped with a key switch, turn the key counterclockwise to the "OFF" position.
  4. Before charging the batteries, the battery compartment needs to be vented. To vent the compartment, the recovery tank needs to be propped open.

NILFISK SCRUBTEC 751 - How To Charge The Batteries - 3

WARNING: Before raising or removing the recovery tank, be sure tank is empty. Do not operate or perform maintenance on the machine while the recovery tank is in the open position. The tank can be accidentally bumped and it may slam shut.

  1. The Scrubtec is equipped with an on-board charger located behind the recovery tank (See Figure 17). The charger is a 3-stage charger designed to maximize battery life. The AC power cord to the on-board charger is located in its storage compartment under the control handle at the rear of the machine (See Figure 16). Pull the cord out of the storage compartment.
  2. Connect the charger to a properly grounded single phase (3-wire) wall receptacle. NOTE: When the charger is plugged into the wall receptacle, the yellow light will be illuminated on the control panel next to the plug symbol and the charger with begin charging (see figure 3, item A).

3-Stage Charging Sequence:

  • Bulk Stage - In the bulk stage of charging, the red light is illuminated on the charger (See Figure 17). During this stage the charger is supplying its full amp output to the batteries. It will continue to charge the batteries at this rate until the batteries reach approximately 75% of their capacity.

NILFISK SCRUBTEC 751 - 3-Stage Charging Sequence: - 1
Figure 16

NILFISK SCRUBTEC 751 - 3-Stage Charging Sequence: - 2
Figure 17

How To Prepare the Machine For Operation

  • Absorption Stage - In the absorption stage the red and green light will be illuminated on the charger (See Figure 17). During this stage the charger maintains constant voltage and lets the batteries absorb the charge at their own rate.
  • Float and Maintenance Stage - In the maintenance stage the red light turns off and only the green light will be illuminated on the charger (See Figure 17. During this stage the charger applies a lower, closely regulated voltage to maintain full charge and prevents discharge. Batteries can be connected indefinitely without harm.

  • Unplug charger power cord from the wall outlet before powering up control panel on machine. Store the charger power cord in the storage compartment located under the control handle (See Figure 16).

  • Unlatch and stow prop rod back in solution tank and close recovery tank after charging has been completed.

NOTE: It is not necessary to remove the brush housing assembly when removing or installing the brush or pad driver. For greater access to the brush or when driving the machine up a ramp, the brush housing assembly can be removed. To remove brush housing assembly, pull outward on the spring loaded pin on the left side of the housing, then lift the brush housing assembly up and outward (See Figure 18). Reinstall the brush housing assembly in reverse order, making sure the cross bar in the brush housing is inserted into the two slots located in the motor mount and the spring loaded pin is locked into position (See Figure 19).

How To Install Rotary Brush or Pad Driver (if equipped)

To install the brushes or pad drivers on the machine, follow this procedure:

  1. Turn the key switch clockwise ("L" models only). Press the green "ON" button.
  2. Raise the brush head by pressing and holding the brush up switch until brush head is in it's full up and rotated position (See Figure 20).
  3. Press the red "OFF" button or turn the key switch counterclockwise on machines equipped with key.
  4. Put a brush or pad driver under the brush motor plate and align the lugs on the motor with the slots on the brush gimbal.
  5. Push the brush up and rotate counter direction to scrub rotation, until lugs lock (See Figure 20).
  6. Reinstall brush housing if removed.

NILFISK SCRUBTEC 751 - How To Install Rotary Brush or Pad Driver (if equipped) - 1

DANGER:

Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine unless it is completely assembled. Inspect the machine carefully before operation.

NILFISK SCRUBTEC 751 - DANGER: - 1
Figure 18

NILFISK SCRUBTEC 751 - DANGER: - 2
Figure 19

NILFISK SCRUBTEC 751 - DANGER: - 3
Figure 20

How To Prepare the Machine For Operation

How To Remove Rotary Brush or Pad Driver (if equipped)

To remove the brush or pad driver from the machine, follow this procedure:

  1. Turn the key switch clockwise ("L" models only). Press the green "ON" button.
  2. Raise the brush head by pressing and holding the brush up switch until brush head is in it's full up and rotated position.
  3. Press the red "OFF" button or turn the key switch counterclockwise on machines equipped with key.
    4 To remove brush, rotate brush in the same direction to scrub rotation with a quick snapping action until brush releases (See Figure 21).
  4. Reinstall brush housing if removed.

How To Change Or Rotate Cylindrical Brushes (if equipped)

To install or rotate brushes on the machine, follow this procedure:

  1. Turn the key switch clockwise ("L" models only). Press the green "ON" button.
  2. Raise the brush head by pressing and holding the brush up switch until brush head is in it's full up and rotated position.
  3. Press the red "OFF" button or turn the key switch counterclockwise on machines equipped with key.
    4 Go to front of the machine and remove thumb screw from brush door (See Figure 22).
  4. Lower door approximately 1/2 inch and slide door and bearing assembly off shaft (See Figure 23).
  5. Remove brush spacer and brush by sliding off of brush shaft (See Figure 24).
  6. Rotate brush or replace.
  7. Slide brush on shaft and rotate slowly until drive pins are lined up with brush slots. Push brush all the way in.
  8. Install brush spacer on shaft.
  9. Slide brush door bearing assembly on shaft.
  10. Raise door and install thumb screw.

NILFISK SCRUBTEC 751 - How To Change Or Rotate Cylindrical Brushes (if equipped) - 1

DANGER: Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine unless it is completely assembled. Inspect the machine carefully before operation.

NILFISK SCRUBTEC 751 - How To Change Or Rotate Cylindrical Brushes (if equipped) - 2

NILFISK SCRUBTEC 751 - How To Change Or Rotate Cylindrical Brushes (if equipped) - 3
Figure 21
Figure 22

NILFISK SCRUBTEC 751 - How To Change Or Rotate Cylindrical Brushes (if equipped) - 4

NILFISK SCRUBTEC 751 - How To Change Or Rotate Cylindrical Brushes (if equipped) - 5
Figure 23
Figure 24

How To Operate The Machine

How To Operate The Squeegee

The squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor. Use your hand to lower or raise the squeegee handle. To operate the squeegee, follow this procedure:

  1. To lower the squeegee and start the vacuum motor, move the squeegee lever to the right and down (See figure 25).
  2. To raise the squeegee, lift the squeegee lever up (See figure 26.)

NOTE: The center position lets the vacuum motor continue to run with the squeegee off the floor to avoid drips and also allows you to back up the machine.

How To Fill The Solution Tank

The solution tank is filled at the rear of the machine (See figure 27). To fill the solution tank follow this procedure:

  1. Add a cleaning chemical to the solution tank. For the correct amount of chemical, follow the directions shown on the container.
  2. Remove the solution lid and fill the solution tank with water.

NILFISK SCRUBTEC 751 - How To Fill The Solution Tank - 1

WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.

NILFISK SCRUBTEC 751 - How To Fill The Solution Tank - 2

WARNING: Machines can ignite flammable materials and vapors. Do not use with or near flammables such as gasoline, grain dust, solvents and thinners. Use only a commercially available cleaners and concentrations intended for floor scrubbing applications.

NILFISK SCRUBTEC 751 - How To Fill The Solution Tank - 3

WARNING: ALTO recommends a maximum water temperature of 120^ (49^)

Operating The Machine

NOTE: Put the machine in the lowest traverse speed setting. Use the machine in an area that has no furniture or objects until you can do the following:

  1. Move the machine in a straight direction, forward and backward.
  2. Stop the machine safely.
  3. Turn the machine both left and right and return to a straight direction.

To move the machine, follow this procedure:

  1. Release the parking brake (if equipped with machine).
  2. Turn the key switch clockwise to the "ON" position (on "L" models only). Press the green "ON" button.
  3. Raise the brush to the highest setting.
  4. Raise the squeegee.

NILFISK SCRUBTEC 751 - To move the machine, follow this procedure: - 1
Figure 25

NILFISK SCRUBTEC 751 - To move the machine, follow this procedure: - 2
Figure 26

NILFISK SCRUBTEC 751 - To move the machine, follow this procedure: - 3
Figure 27

How To Operate The Machine

  1. When either the left or right forward/reverse switches (figure 28, item A) are pushed in, the machine will go forward ("L" models only).
  2. Control the speed of traverse by using the traverse speed control knob ("L" models only) (figure 28, Item C).
  3. To stop, release the forward/reverse switch.
  4. To reverse the machine, push in the white reverse switch (figure 28 item B) and either the right or left forward/reverse switch (figure 28 item A) at the same time ("L" models only).
  5. To stop, release the forward/reverse switch.
  6. To turn the machine, push the rear of the machine to the side.
  7. When you stop the machine, press the red "OFF" button or turn the key switch counterclockwise to the "OFF" position ("L" models only). Remove the key and set the parking brake (if equipped).

NILFISK SCRUBTEC 751 - How To Operate The Machine - 1
Figure 28

How To Clean A Floor

NILFISK SCRUBTEC 751 - How To Clean A Floor - 1

WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surfaces. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.

To clean a floor follow this procedure:

  1. Set the parking brake (if equipped with machine.)
  2. Put the water and a cleaning chemical in the clean solution tank.
  3. Release the parking brake (if equipped with machine.)
  4. Turn the key switch clockwise to the "ON" position ("L" models only). Press the green "ON" button.
  5. Lower the squeegee.
  6. Press the brush down button until yellow light is illuminated and the correct pressure is achieved.

NILFISK SCRUBTEC 751 - How To Clean A Floor - 2

WARNING: This machine is capable of maximum head pressure with worn pads or brushes. With this feature, there is the possibility of exceeding the recommended brush pressure on new pads or brushes. This will either create re-occurring circuit breaker tripping or the possibility of lost traction and control. The brush switch should be activated to accomplish only enough brush pressure for the job. This will allow longer battery life and cleaning time.

NOTE: Keep the machine moving when the brush is rotating on the floor. Pre-wet brush/pad or keep light pressure on brush until solution flow is adequate to keep brush/pad from scratching the floor.

How To Operate The Machine

To pre-wet brushes you should first turn the speed knob to the lowest traverse setting on the "L" model. Then on both the "S" and "L" models, lower brushes until brushes are just touching the floor and the yellow light on the control panel in illuminated. Activate the forward/reverse switch to start motor and solution flow.

NOTE: On the "L" model, the machine will not move when the traverse speed knob is rotated fully counterclockwise.

  1. Adjust the flow of clean solution to the flow desired.
  2. Move the machine across the floor in the forward direction.
  3. Make a 180^ turn.

NOTE: When you make more passes across the floor, let the brush clean approximately 2 inches (5 cm) of the area already cleaned by the brush.

NOTE: During most cleaning procedures, apply and remove the solution in one operation.

How To Clean A Very Dirty Floor

To clean a very dirty floor, follow this procedure:

  1. Apply solution to the floor.
  2. Do not lower the squeegee. This will keep the vacuum motor off.
  3. Lower the brush or pad and scrub the floor.
  4. Scrub the floor again with additional solution and lower the squeegee.
  5. Pick up all the solution with the squeegee.

Maintenance

NILFISK SCRUBTEC 751 - Maintenance - 1

WARNING: Maintenance and repairs must be done by authorized personnel only.

NILFISK SCRUBTEC 751 - Maintenance - 2

WARNING: Always empty the solution tank and recovery tank before doing any maintenance.

NILFISK SCRUBTEC 751 - Maintenance - 3

WARNING: Keep all fasteners tight.

These Maintenance Procedures Must Be Done Every Day

Keep the machine clean, it will need fewer repairs and have longer life.

Do These Procedures When You Begin Your Work Period

  1. Disconnect AC power from battery charger (follow charger instructions).
  2. Store AC power cord to charger in machine storage compartment (See Figure 29).
  3. Make sure the screen filter is installed properly in the recovery lid and is clean (See figure 30).
  4. Make sure the recovery tank lid is on correctly (See Figure 30).

NILFISK SCRUBTEC 751 - Do These Procedures When You Begin Your Work Period - 1
Figure 29

NILFISK SCRUBTEC 751 - Do These Procedures When You Begin Your Work Period - 2
Figure 30

Maintenance

  1. Make sure the valve on the recovery drain hose is clean. Tightly close the valve.
  2. Make sure the brush/pad is in position and installed correctly.
  3. Make sure brush housing and skirts are in position on the brush head.
  4. Check the installation of the squeegee and squeegeehose.
  5. Make sure the solution drain/level indicator hose is secure on the storage mount on the rear of the machine.

Do These Procedures When You End Your Work

  1. Drain the solution tank (Figure 31) and the recovery tank (Figure 32). To drain the tanks, follow this procedure:

a. Press the red "OFF" button or turn key switch counterclockwise to "OFF" position ("L" model only).
b. Remove the drain hose from the back of the machine.
c. Put the end of the hose over a drain or bucket.
d. Recovery Tank:

1.) Turn the valve housing to the left (See Figure 33).
2.) To open the valve completely, turn the housing fully to the left. Pull the housing off of the valve (Figure 34).

e. Solution Tank:

When hose is lowered below water level, water will flow.

  1. Flush the tanks. To flush the tanks, put clean water in the tank through the opening on top of the tank.
  2. If a tank or drain hose has an obstruction, use a pressure water hose to flush the tank or hose. Put the water hose into the drain hose.
  3. Leave the tanks and the recovery drain valve open to dry in the air.
  4. Check the squeegee blade. Use a cloth to clean the squeegee blade. If the squeegee blade is damaged or worn, turn or replace the blade.
  5. Check and clean the recovery lid gasket. Use a mild cleaning solution and rinse the parts in clean water.

NILFISK SCRUBTEC 751 - Do These Procedures When You End Your Work - 1

NILFISK SCRUBTEC 751 - Do These Procedures When You End Your Work - 2
Figure 31

NILFISK SCRUBTEC 751 - Do These Procedures When You End Your Work - 3
Figure 32
Figure 33

NILFISK SCRUBTEC 751 - Do These Procedures When You End Your Work - 4
Figure 34

Maintenance

  1. On machines with cylindrical brush head, the debris tray needs to be emptied regularly to prevent overflow. To remove the debris tray from the machine follow this procedure (See Figure 35).

a. Go to the left side of the machine, to the rear of the cylindrical brush head.
b. Grab the end of the tray with the left hand and the center of the tray with the right hand.
c. Lift center of tray with right hand and slide tray out with left hand.
d. Empty tray and clean before sliding tray back in.
Make sure upper and lower slides are engaged.

Check the batteries and if necessary add distilled water after charging. The correct level is within 1/4 inch (1/2cm) of the bottom of the tube in each cell.

NILFISK SCRUBTEC 751 - Maintenance - 1

CAUTION: Tap water may contain contaminants that will damage batteries. Batteries must be refilled with DISTILLED WATER ONLY.

NILFISK SCRUBTEC 751 - Maintenance - 2

WARNING: Lead acid batteries generate gases which can cause an explosion. NO SMOKING. Always wear eye protection and protective clothing when working near batteries.

Use a clean cloth and wipe the surface of the machine.

Charge the batteries. See the instructions in the section of this book called "How To Charge The Batteries".

Maintenance Procedures To Be Done Every Week:

NILFISK SCRUBTEC 751 - Maintenance Procedures To Be Done Every Week: - 1

WARNING:

Maintenance and repairs must be done by authorized personnel only. Always empty the solution tank and the recovery tank before doing any maintenance. Keep all fasteners tight.

NILFISK SCRUBTEC 751 - WARNING: - 1

WARNING:

Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal objects across the battery terminals or the tops of the batteries.

NILFISK SCRUBTEC 751 - WARNING: - 1

CAUTION:

To prevent damage to the machine, and discharge across the tops of the batteries, do not fill the batteries above the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid to battery after installation.

NILFISK SCRUBTEC 751 - CAUTION: - 1
Figure 35

Maintenance

NOTE: Always turn machine off before servicing machine.

NILFISK SCRUBTEC 751 - Maintenance - 1

WARNING: Always wear eye protection and protective clothing when working near batteries. NO SMOKING!

NILFISK SCRUBTEC 751 - Maintenance - 2

WARNING: Before raising or removing the recovery tank, be sure tank is empty. Do not operate or perform maintenance on the machine while the recovery tank is in the open position. The tank can be accidentally bumped and it may slam shut.

  1. Disconnect the batteries. Use a cloth and a solution of ammonia or bicarbonate of soda to wipe the top of the batteries. Clean the battery terminals. Reconnect the batteries.
  2. Check the hoses for leaks, obstructions and other damage.
  3. On machines with cylindrical brush head, check the brush drive belts for proper tension. Belts must be tensioned properly to prevent slipping. To tighten the belts, follow this procedure:

a. Remove belt cover by removing screws.
b. Loosen the 2 screws on either side of the motor pulley.
c. Use a small pry bar or large screwdriver to pry the motor upward to achieve correct belt tension. Pry on the motor close to where the motor contacts the brush head casting (See Figure 36, A).
d. Hold tension and tighten 2 screws (See Figure 36,B).
e. Replace belt cover.

NILFISK SCRUBTEC 751 - Maintenance - 3
Figure 36

Maintenance

Maintenance For The Squeegee

To remove the squeegee, follow this procedure:

  1. Remove the squeegee assembly by loosening the two knobs that attach the squeegee to the machine. Pull the squeegee assembly off (See figure 37).
  2. Inspect the squeegee blade.
  3. If the blade is worn, turn the blade so that a new edge is in the wiping position.
  4. Reinstall squeegee assembly on the machine.

How To Adjust The Squeegee

The following adjustments are set at the factory, however they may require slight adjustment.

Adjusting Squeegee Tilt:

The tilt of the squeegee causes the rear blade to raise up in the center or on the ends, depending on which direction the tilt is changed. For tilt adjustment, refer to figure 38. Loosen left and right screw "X". In order to bring the blades down in the center, tip "Y" down. To bring both ends down, tip "Y" up. Make very small adjustments and try it until a uniform flare is achieved.

Adjusting Squeegee Blades:

When properly installed the front blade should be approximately 0.06" (1.5mm) above the rear blade (See figure 39).

NILFISK SCRUBTEC 751 - Adjusting Squeegee Blades: - 1

WARNING: Maintenance and repairs must be done by authorized personnel only.

NILFISK SCRUBTEC 751 - Adjusting Squeegee Blades: - 2

WARNING: Electrical repairs must be done by authorized personnel only.

Consult your authorized service person to do the service procedures.

Use only genuine ALTO parts.

NILFISK SCRUBTEC 751 - Adjusting Squeegee Blades: - 3
Figure 37

NILFISK SCRUBTEC 751 - Adjusting Squeegee Blades: - 4
Figure 38

NILFISK SCRUBTEC 751 - Adjusting Squeegee Blades: - 5
Figure 39

ACCESSIONS

DescriptionPart No.
Clarke Care Kit14607A
29" Squeegee Assembly18820A
32" Squeegee Assembly10129A
Poly Dur Protectant50478A
Hour Meter Kit10656A
Key Switch Kit10490A
Parking Brake Kit10491A
Vacuum Muffler Kit10492A
Power Wand Kit10489A
Urethane Caster Assembly61290A
Dual Direct Clutch Plate30034A
Center Lock Pad Retainer56941A
Squeegee Hose "S" Trap30482A

Rotary Disk Brushes and Pad Assemblies:

Description(743) Part No.(751) Part No.
Pad Driver Asm.10405A30629A
Polypropylene52539A30630A
Nylon52540A30631A
Lite Grit52543A30632A
Clean Grit52541A30633A

CylindricalBrushes

SizeDescriptionPart No.
4"Polypropylene30231A
4"Nylon30232A
4"Clean Grit30233A
4"Super Grit30234A

29" Squeegee Blades

DescriptionPart No.
Blade, Rear - Gum Rubber30931A
Blade, Rear - Nitrile Solid30938A
Blade, Front - Ribbed Urethane30951A
Blade, Front - Notched Neoprene30930A

32" Squeegee Blades

DescriptionPart No.
Blade, Rear - Gum Rubber30067A
Blade, Rear - Nitrile Solid30081A
Blade, Rear - Ribbed Orange30085A
Blade, Front - Ribbed Natural30066A
Blade, Front - Slit Grout30079A
Blade, Front - Ribbed Orange30083A

HOW TO CORRECT PROBLEMS IN THE MACHINE

PROBLEMCAUSEACTION
There is no solution flow.The solution tank is empty.There is an obstruction in the solution hose or filter.The solution valve or electric wiring is damaged.The control module is defective.Fill the solution tank.Remove the obstruction from the hose or filter.Repair or replace the valve or the electric wiring.Replace control module
The solution flow does not stop.The solution valve is open.The solution valve or wiring is damaged.The solution valve is dirtyThere is a damaged seat and washer in the solution valve.The control module is defective.Close or Clean the solution valve.Repair or replace the valve and the wiring.Clean the solution valve.Replace the seat and washer.Replace control module.
The machine does not remove all the water from the floor.The squeezegee is up.The squeezegee tilt is not correct.The recovery tank is full.The screen filter is dirty.There is an obstruction or damage in the squeezegee or squeezegee hose.The vacuum motor is not running.The squeezegee hose is disconnected, or damagedThe squeezegee blade is damaged, worn, or incorrectly installed.The gaskets on the cover of the recovery tank are damaged.Lower the squeezegee.To adjust, see the section titled "How to Adjust the Squeezegee".Drain the recovery tank.Clean the screen filter.Remove the obstruction or repair the damage Check for tripped breaker. Have an authorized service person make repairs.Check and connect hose.Turn or replace the squeezegee blade.Correctly install the squeezegee blade.Replace the gaskets.
The batteries do not give the normal running time.The battery terminals are dirty or damaged.The electrolyte level is too low.The batteries are not fully charged.The charger is damaged.The battery is defective.The batteries are disconnected.Brush is in heavy scrub setting.Clean the terminals and connectors. Replace the damaged cables. Charge the batteries.Add distilled water to each cell and charge the batteries.Charge the batteries for a full 16 hour charge.Have an authorized service person repair the charger.Check voltage of each cell while discharging Connect the batteries.Adjust Pressure.
The cleaning is not even.The scrub brush or pad is worn. There is damage to the brush assembly, caster or the solution valve. The brush motor is not running The solution level is low.Replace the scrub brush or pad. Have an authorized service person make the needed repairs. Check for tripped breaker. Reset. Check for loose connections. Fill the solution tank. NOTE: If the problem continues consult an authorized service person.
The machine does not run.The machine loses power. Key or switch is off. Batteries are disconnected. Battery terminals are dirty. Batteries are dischargedReset the circuit breaker. Turn key or switch on. Check the battery connections. Check battery meter and recharge NOTE: If the problem continues consult an authorized service person.

NOTE

NILFISK SCRUBTEC 751 - NOTE - 1

CLARKE

TECHNOLOGY

SCRUBTEC 743 S

SCRUBTEC 743 L

SCRUBTEC 751 S

SCRUBTEC 751 L

SCRUBTEC 743 S C

SCRUBTEC 743 L C

Section II

Parts and Service Manual

(70900A)

U.S. Patent No. 6,105,192; No. 6,557,207; No. 6,760,947

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Final Assembly 5/05

NILFISK SCRUBTEC 751 - Final Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Final Assembly Parts List 5/05

Ref. #Part No.DescriptionQty
1Page 32Recovery Tank Assembly1
2980651Washer, Flat 5/16"8
380212AScrew, M8 x 1.25 x 35mm Hex Head4
4Page 34Solution Tank Assembly1
5Page 48Rotary Disk Head Assembly Option1
6Page 46Cyl. Head Asm. Option (L17 Cyl. model only)1
7Page 44Frame Assembly1
880197AScrew, M8 x 1.25 x 20mm Hex Head4
9980652Washer, Lock 5/16"4
10Page 42Squeegee Assembly1
11Page 40Squeegee Lift Assembly1
1280179AScrew, M6 x 1 x 15mm Pan Head6
13Page 38Control Housing Assembly1
14Page 36Electrical Assembly1
1530334ATether1
1652570AClip, Tether1
NI40606ABattery, 130AH, 12V Wet Option2
NI40605ABattery, 130AH, 12V Dry Option2
NI40070ABattery, 100AH, 12V Gel Option2
NI41206ABattery Cable (Taper Style)1
NI41217ABattery Cable (Ring Style) (use w/gel batteries)1
NI61337ABattery Cable Adapter (use w/gel batteries)2

NI = Not Illustrated

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Recovery Tank Assembly 5/05

NILFISK SCRUBTEC 751 - Recovery Tank Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Recovery Tank Parts List 9/05

Ref. #Part No.DescriptionQty
180176AScrew, M5 x .8 x 12mm Pan Head1
230207ARecovery Lid1
330065ALid Gasket1
4692409Chain1
580196ANut, M5 x .8 Hex1
610660AFloat Switch Kit (includes 6A, 6B, 6C)1
6A40002AFloat Switch (included in #6)1
6B56459BStrain Relief (included in #6)1
6C59877AWasher, Seal (included in #6)1
730218ARecovery Tank1
830227ADrain Housing1
930226ADrain Plug1
1052560AO-Ring1
1130225ADrain Body1
1282100ALocknut, 1/2" Conduit1
13872102Nylon Clip, 5/16 OD2
14962957Screw, #10-16 x 1/22
1552206AChain1
1643402AHousing, Connector (included in 6A)2
1741809AContact (included in 6A)2
1880193AScrew, M5 x .8 x 10mm Pan Head4
19832002Drain Valve Clamp1
2035102ADrain Hose1
2161459ALatch Plate1
22980603Washer, LK #10 Ext Tooth2
2380110AHose Clamp1
24920296Nut, 10-241
25752020Clamp1
2651060AVacuum Hose1
2730482ASqueezegee Hose1
2861451BVacuum Screen1
29962666Screw, 10-24 x 3/4 Pan Head1
3053179ARed Cable Tie1
NI◆71014ALabel, Falling Parts1

NOTE: ◆ indicates a change has been made since the last publication of this manual.

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Solution Tank & Front Cover Assembly 5/05

NILFISK SCRUBTEC 751 - Solution Tank & Front Cover Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Solution Tank & Front Cover Parts List 8/05

Ref. #Part No.DescriptionQty
180199ANut, M6 x 1 Hex Nylock2
2980614Lock Washer, 1/4" Ext. Tooth10
387026AFlat Washer, 1/4"4
440724AVacuum Motor1
561297BFront Motor Mount1
680179AScrew, M6 x 1 x 15mm, Pan Head8
780180AScrew, M6 x 1 x 30mm, Pan Head2
861298BRear Motor Mount1
952551ABattery Strap1
1252548AScrew Tab4
1330608AFront Cover, (Scrubtec 743)1
30221AFront Cover, (Scrubtec 751)1
1480202AScrew, M5 x .8 x 15mm, Pan Head6
1587036AFlat Washer, #104
1680196ANut, M5 x .8 Hex Nylock4
1780209AShoulder Bolt, M5 x 6 x 8mm2
1861457ALeft Front Cover Bracket1
1961456ARight Front Cover Bracket1
2030286ATank, Solution (Scrubtec 751 S)1
30702ATank, Solution (Scrubtec 751 L)1
30703ATank, Solution (Scrubtec 743 L)1
30704ATank, Solution (Scrubtec 743 SC)1
30705ATank, Solution (Scrubtec 743 LC)1
30706ATank, Solution (Scrubtec 743 S)1
2150248AHose Clamp6
2253607AElbow, 1/4 NPT x 3/81
2330172AHose2
2451204AValve, Solution1
26820207Adapter1
2730453AHose1
2859614ABattery Drain Valve1
3251518ABushing2
3351526AHosebarb, 3.8 x 90°2
3455189AHosebarb, 1/2 x 90°2
3531242ABushing2
3630239ALevel, Drain Hose1
3730222ASolution Lid1
3861280ADrain Hose Hanger1
39980603Lock Washer, #10 Ext. Tooth4
4052552ABattery Strap, w/Buckle1
4141809AContact, Connector2
4243401AHousing, Connector2
4380210AScrew, M6 x 1 x 10mm, Flat Head2
4480176AScrew, M5 x .8 x 12mm, Pan Head2
4561345AHinge Bracket1
4640817ABrush Mechanism2
4753562AFilter Bowl1
NI70666BLabel, ALTO (Front Cover)1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Electrical Assembly 5/05

NILFISK SCRUBTEC 751 - Electrical Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Electrical Parts List 9/05

NOTE:

indicates a change has been made since the last publication of this manual.

Ref. #Part No.DescriptionQty S17/20Qty L17/20
180179AScrew, M6 x 1 x 15mm, Pan Head66
2980614Washer, Lock 1/4" Ext. Tooth1212
330097AInsulator11
440635ASqueezegee Switch11
5980607Washer, Lock #6 Ext. Tooth22
6962980Screw, 6-32 x 1, Pan Head22
730287AStrain Relief11
852548AScrew Tab22
930175ASqueezegee Cam11
1040614ABattery Charger, 115V, 50/60 Hz11
40615ABattery Charger, 230V, 50/60 Hz11
1140611ACord, Power Supply 115V11
40609ACord, Power Supply 230V, European11
12980692Washer, Flat 5/16" SS22
13438360Squeezegee Lift Spring11
1480178AShoulder Bolt, M6 x 8 x30mm11
1580202AScrew, M5 x .8 x 15mm, Pan Head11
1660975ASqueezegee Cable11
1785389AScrew, 3/8-16 x 5/811
18980666Washer, 3/8" Ext. Tooth11
1960976ASqueezegee Lever11
2052557ASqueezegee Knob11
2140631ATraverse Harness-1
2280186AEyebolt, #10-2411
2340592ATraverse Controller-1
2480221AScrew, M4 x .7 x 20mm, Pan Head33
2540630AMain Harness, Traverse-1
40629AMain Harness, Non-Traverse1-
26193951Grommet, 8.5"11
2780205AScrew, M5 x .8 x 20mm, Pan Head11
2880204ANut, M3 x .5, Nylock22
2940169ASolenoid, Vacuum11
3080208AScrew, M6 x 1 x 10mm, Pan Head66
3141811AContactor, Main11
3240612ARed Battery Cable11
3380222AScrew, M4 x .7 x 10mm, Pan Head22
3440633ARelay, DPDT, 115V11
40634ARelay, DPDT, 230V11
3541810AContactor, Brush11
3640613ABlack Battery Cable11
3746106ARectifier11
3840626ATerminal Block11
3980206AScrew, M3 x .5 x 20mm, Pan Head22
40980603Washer, Lock #10 Ext. Tooth22
4180169ANut, M5 x .8 Hex22
4280199ANut, M6 x 1, Nylock11
4360265ANut Plate11
4460977ASqueezegee Lift Mount11
4561084AElectrical Panel, Traverse-1
61332AElectrical Panel, Non-Traverse1-
4652562AStrain Relief Bushing11
4780196ANut, M5 x .8 Nylock11
48912216Fuse, 15A11
4943006AFuse Holder11
5077094ALabel, Ground11
51◆71015ALabel, Gases & Chemicals11

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Control Housing Assembly 5/05

NILFISK SCRUBTEC 751 - Control Housing Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Control Housing Parts List 5/05

Ref. #Part No.DescriptionQty S17/20Qty L17/20Qty L17 Cyl
1962957Screw, 10-16 x 1/2"666
370352AMembrane Switch111
460979AControl Panel111
552555ALever Gasket111
660978AWear Plate111
787036AWasher, Flat #10333
880196ANut, M5 x .8, Nylock333
940597APanel Circuit Board111
10962330Screw, 6-32 x 3/8" Pan Head444
1130214ASwitch Lever222
1250961ASpring, Switch444
1380192AScrew, M5 x .8 x 16mm, Oval Head444
1430213ASwitch Housing222
15980608Washer, Flat #6444
1640126ASwitch Assembly222
1780191AScrew, M3.5 x 6 x 10mm, Pan Head444
1852556AReverse Switch-11
1930220AControl Handle, Traverse-11
30228AControl Handle, Non-Traverse1--
2047380AKey Switch-11
20B55413AKey, Spare-11
2180230AWasher, Nylon11-
2287052AWasher, Key Switch--1
2341422ACircuit Breaker, 25A123
2441433ACircuit Breaker, 40A11-
41422ACircuit Breaker, 25A--1
2541423ACircuit Breaker, 5A222
2680229AArrow Clip, Nylon11-
2740135APotentiometer Harness-11
28980666Washer, Lock 3/8"-11
2960259APotentiometer Retainer-11
3050962AControl Knob-11
31962262Screw, Set 8-32 x 1/2" (included in #30)-11
3270080APlate, Warning111
3383010ARivet, Pop222

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Squeegee Lift Assembly 5/05

NILFISK SCRUBTEC 751 - Squeegee Lift Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Squeezegee Lift Parts List 5/05

Ref. #Part No.DescriptionQty
180196ANut, M5 x .8, Nylock1
287036AWasher, Flat #101
361305ATube Bracket1
480199ANut, M6 x 1, Nylock2
580198ANut, M8 x 1.25, Nylock2
6980652Washer, Lock 5/16"1
780195AScrew, M6 x 1 x 20mm, Hex Head4
887026AWasher, Flat 1/4"2
961292APin Bracket1
1061296ASqueezegee Arm1
11980651Washer, Flat 5/16"2
1280194AScrew, M8 x 1.25 x 30mm, Hex Head1
1380101AScrew, 1/4-20 x 3 1/4"1
1461461ASqueezegee Swivel Spacer1
1560256APivot Bracket1
1680197AScrew, M8 x 1.25 x 20mm, Hex Head1
1781104ANut, 1/4-20 Nylock1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

32" Squeegee Assembly 5/05

NILFISK SCRUBTEC 751 - SCRUBTEC 743 and 751 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

32" Squeegee Parts List 5/05

Ref. #Part No.DescriptionQty
180252AScrew, 1/4-20 x 1 Hex SS4
2980657Washer, 1/4 Lock4
360243ABracket, Squeezegee Wheel2
430049BWheel, Squeezegee4
581104ANut, 1/4-202
660254ABolt, Shoulder 5/16x 21/42
750958ARing, 3/8 ID Snap2
830048AWheel, Guide, 4 Inch Diameter2
960234AChannel, Squeezegee Weldment 32"1
1050835ALatch, Squeezegee Clamp1
11930086Rivet, 3/16 x .450 Aluminum2
1260232AStrap, Clamp, Squeezegee Retainer 321
1330067ABlade, Rear, Gum Rubber, 32"1
1430047ASpacer, Squeezegee 321
1530066ABlade, Front Ribbed 32"1
1680011AScrew, 3/8-16 x 32
1781301ANut, 3/8-16 Jam SS2
1834260BGasket1
1925201AKnob2
2060358AShim, Squeezegee Wheel2
2161370AWeight, Squeezegee4
2280280ANut, Squeezegee Backup2

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Frame Assembly 5/05

NILFISK SCRUBTEC 751 - SCRUBTEC 743 and 751 - 1

Ref. #Part No.DescriptionQty S17Qty L17Qty L17 CylQty S20Qty L20
180199ANut, M6 x 1, Nylock56656
287026AWasher, Flat 1/4" SS71717717
380204ANut, M3 x .5 Nylock22222
480225ASpring, Front (1.25" long)--1--
54179ASpring, Front (2.25" long)11-11
580196ANut, M5 x .8 Nylock11111
761077ARear Actuator Bracket11111
880164AShoulder Bolt, M5 x 6 x 20mm11111
961075AActuator11111
1080165AShoulder Bolt, M6 x 8 x 12mm22222
11980651Washer, Flat 5/16"22222
12980692Washer, Flat 5/16" SS1818181818
1361592ALift Bracket11111
1480173ABolt, M6 x 1 x 65mm Hex Head11111
1580195AScrew, M6 x 1 x 20mm Hex Head23323
16980614Washer, Lock 1/4" Ext Tooth-22-2
1761302AStatic Strap-11-1
1847422BSwitch, Wisker11111
1980203AScrew, M3- x 5 x 30mm Pan Head22222
2059610ASolution Valve11111
2151526AHosebarb, 90°, 3/8 x 3/811---
52635AHosebarb, 90°, 3/8 x 1/2--1--
2230311AHose11-11
23A61455AAxle, Non-Traverse1--1-
23B61076ATransaxle-11-1
2480197AScrew, M8 x 1.25 x 20mm Hex Head1210101210
2557423ASnap Ring2--2-
2687616AWasher, Nylon4--4-
27A61436AWheel, Non-Traverse2--2-
27B61437AWheel, Traverse-22-2
28980205Washer, 5/16" Fender2--2-
2960289ATransaxle Clamp-22-2
3081104ANut, 1/4-20 ESNA SS-8888
3180198ANut, M8 x 1.25 Nylock88888
3261079AHead Bracket11111
3361460ACaster Assembly11111
3461073AMain Frame11111
3580223ANut, M10 x 1.5 Nylock11111
36980645Washer, Flat 3/8"11111
3780226ASpring, Rear (2" long)11111
38980652Washer, Lock 5/16"2--2-

CLARKETECHNOLOGY

SCRUBTEC 743 S C and 743 LC

Cylindrical Head Assembly 5/05

NILFISK SCRUBTEC 751 - Cylindrical Head Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 S C and 743 LC

Cylindrical Head Parts List 9/05

Ref. #Part No.DescriptionQty
180198ANut, M8 x 1.25 Nylock3
2980652Washer, 5/16" Lock3
3980692Washer, 5/16" Flat SS13
480165AShoulder Bolt, M6 x 8 x 12mm2
5980651Washer, 5/16" Flat2
680199ANut, M6 x 1 Nylock8
787026AWasher, 1/4" Flat SS8
880196ANut, M5 x .8 Nylock2
961306ASwitch Bracket1
1080176AScrew, M5 x . 8 x 12mm Pan Hd17
1161080AHead Bracket1
12915082Key, 3/16" Sq. X 3/4"2
1350436ADrive Pin4
1430230ADebris Tray1
1561286ABrush Shaft2
16ref.See accessories page, cyl. brush2
1761398ABrush Spacer2
1861449ADoor, L.H. Brush1
1952477AClamping Knob2
2080180AScrew, M6 x 1 x 30mm Pan Hd8
2130545ASkirt, Brush Door2
2230209ABumper, Brush Door2
2330208ABumper, Belt Cover2
2430544ASkirt, Belt Cover2
2553399AFlange Bearing4
2680179AScrew, M6 x 1 x 15mm Pan Hd4
2761282ACover L.H. Belt1
2880214AScrew, M6 x 1 x 12 Hex Head2
29980657Washer, 1/4" Lock10
3061396AMotor Pulley2
3121058ABrush Housing1
3257994AScrew, M6 x 20mm, Hex Head4
3361397ABrush Pulley2
3452818ADrive Belt2
3580178AShoulder Bolt, M6 x 8 x 30mm2
3659932AFront Wheel2
3780187ABolt, M8 x 1.25 x 30mm Hex Hd.3
3880177AShoulder Bolt, M6 x 8 x 60mm2
3961448ARoller Bracket2
4080208AScrew, M6 x 1 x 10mm Pan Hd4
4130049BWheel, 1 x 2 x 5/164
4230235ABumper, Housing1
4361287ABumper Retainer1
4561285AMotor Cover1
4661283ADoor, R.H. Brush1
4761450ACover, R.H. Belt1
48◆71017ALabel, Moving Parts2
49782002Clamp, Solution Tube1
5050248AClamp, 3/8 Hose2
5110387ASolution Tube Assembly1
5261430AMotor2
5341602AHousing, Connector4
5441601AContact, Connector4
55930113Rivet, 1/8"3
5661288ATray Rail1
5780158AKey, 1/8" Sq. x 1/2"2
5853182ACap, Tube2
5980249AScrew, M5-.8 x 12 mm HH2
60962262Screw, Set 8-32 x 1/42

NOTE:

indicates a change has

been made

since the last

publication of this manual.

CLARKETECHNOLOGY

SCRUBTEC 743 S, 743 L, 751 S and 751 L

Rotary Disk Head Assembly 5/05

NILFISK SCRUBTEC 751 - Rotary Disk Head Assembly 5/05 - 1

CLARKETECHNOLOGY

SCRUBTEC 743 S, 743 L, 751 S and 751 L

Rotary Disk Head Parts List 5/05

Ref. #Part No.DescriptionQty S17Qty L17Qty S20Qty L20
141602AHousing, Connector1111
241601AContact, Connector1111
340591ABrush Motor1111
420014AMotor Shim1111
587026AWasher, Flat 1/4"2222
680199ANut, M6 x 1 Nylock2222
780165AShoulder Bolt, M6 x 8 x 12mm2222
8980651Washer, Flat 5/16"2222
980196ANut, M5 x .8 Nylock3333
1061306ASwitch Bracket1111
11980692Washer, Flat 5/16"2222
1280249AScrew, M5 x .8 x 12mm Hex Head2222
1361078AMotor Mount Bracket1111
61593AMotor Mount Bracket--11
1498451AWasher, Lock 7/16"4444
1580184ABolt, M10 x 1.5 x 25mm Hex Head4444
1620308AMotor Adaptor1111
17980679Washer, Flat 3/4"1111
18980210Washer, Impeller1111
19980652Washer, Lock 5/16"1111
2080197AScrew, M8 x 1.25 x 20mm Hex Head1111
2130216AUpper Brush Housing1111
30607AUpper Brush Housing--11
2230217ALower Brush Housing1111
30599ALower Brush Housing--11
2370667ALabel, 171111
70897ALabel, 20--11
2466550APin Assembly1111
2580224AShoulder Bolt, M5 x 6 x 16mm2222
26980643Washer, Flat2222
27920278Nut, 1/2-20 SS Hex1111
2861289AMotor Cover Rod1111
2952515ABearing Sleeve1111
3087036AWasher, Flat #101111
3180227AExtension Spring1111
32980645Washer, Flat 3/8"2---
3380202AScrew, M5 x .8 x 15mm, Pan Head1111
3480169ANut, M5 x .8 Hex2222
3577091ALabel, Moving Parts1111

CLARKETECHNOLOGY

SCRUBTEC 743 S, 743 L, 751 S and 751 L

Gearbox Assembly and Parts List 5/05

NILFISK SCRUBTEC 751 - Gearbox Assembly and Parts List 5/05 - 1

Ref #Part No.DescriptionQty
157846ARing, Snap1
2507641Seal, Oil, Small1
352050ACap End1
456668AO-Ring1
551176ABearing, Large1
7902605Bearing, Small1
958144ASeal, Oil Large1
10NIDarina EP2 Grease4 oz.
1152855AComplete Gearbox Asm.1

CLARKETECHNOLOGY

SCRUBTEC 743 S, 743 L, 751 S and 751 L

Brush Motor Assembly and Parts List 5/05

NILFISK SCRUBTEC 751 - Brush Motor Assembly and Parts List 5/05 - 1

NILFISK SCRUBTEC 751 - Brush Motor Assembly and Parts List 5/05 - 2

ItemPart No.DescriptionQty
156478AStator Frame Assembly (w/Magnets & Clips)1
250142AArmature Assembly (w. B.E. & F.E. Bearings)1
3902654Bearings B.E.1
4902550Bearing F.E.1
* 5Commutator Bracket Assembly (w/Brush BRD Assembly Leads)1
650520ACommutator Bracket1
756480AStrain Relief2
8962546Brush Board Screw2
950517ABrush Board Assembly (w/ Springs & Brushes)1
10448396Brush Spring4
1140826ABrush Assembly4
1255657ALead Assembly1
1355656ALead Assembly1
* 14Helical Washer1
1550515AThru Bolt2
1680501AShaft Key1
1754238AB.E. Bracket Assembly (Gear Box)1
  • NOTE: Parts not available at this time.

CLARKETECHNOLOGY

SCRUBTEC 743 and 751

Transaxle Drawing 5/05

NILFISK SCRUBTEC 751 - Transaxle Drawing 5/05 - 1

ItemPart No.DescriptionQty
110135AWheel Flange Kit2
251056ATransaxle Mounting Sleeve2
340593AMotor Brush2
440594AMotor Urethane Sleeve1
540595AMotor1
640596ATransaxle Only1

Specifications:

  • Motor: 24VDC, Permanent Magnet, Tenv
  • Transaxle: 30:1 Ratio
    Gear Oil: Mobile SHC634 12 oz.

CLARKETECHNOLOGY

SCRUBTEC 743 S, 751 S and 743 S C

Connection Diagram 5/05

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 1

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 2

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 3

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 4

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 5

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 6

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 7

CLARKETECHNOLOGY

SCRUBTEC 743 S, 751 S and 743 S C

Electrical Schematic 5/05

NILFISK SCRUBTEC 751 - Electrical Schematic 5/05 - 1
*FOR CYLINDRICAL HEAD REPLACE WITH 25 AMP CIRCUIT BREAKER

CLARKETECHNOLOGY

SCRUBTEC 743 L, 751 L and 743 LC

Connection Diagram 5/05

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 1
MAIN FRAME

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 2
RECOVERY TANK
SOLUTION TANK

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 3

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 4

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 5
ELECTRICAL PANEL

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 6

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 7
CONTROL PANEL

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 8
CONTROL HOUSING

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 9

NILFISK SCRUBTEC 751 - Connection Diagram 5/05 - 10

CLARKETECHNOLOGY

SCRUBTEC 743 L, 751 L and 743 LC

Electrical Schematic 5/05

NILFISK SCRUBTEC 751 - Electrical Schematic 5/05 - 1

NOTE

ALTO

HEADQUARTERS

DENMARK

Nilfisk-Advance Group

Sognevej 25

2605 Brøndby

Denmark

Tel: (+45) 43 23 81 00

SUBSIDIARIES

AUSTRALIA

ALTO

48 Egerton St.

PO Box 6046

Silverwater NSW 2128

Australia

Tel: (+61) 287485966

Fax: (+61) 287485960

AUSTRIA

24 Constellation Road

Rexdale

Ontario M9W 1K1

Canada

Tel: (+1) 416 675 5830

Fax: (+1) 416 675 6989

CZECH REPUBLIC

ALTO Ceskà republika s.r.o.

Zateckych 9

14000 Praha 4

Czech Republic

Tel. (+420) 24 14 08 419

Fax (+420) 241408439

E-mail:wap_p@mbox.vol.cz

DENMARK

ALTO

Division of Nilfisk-Advance A/S

Industrvej 1

9560 Hadsund

Denmark

Tel: (+45) 72 18 21 00

Fax: (+45) 72 18 21 05

Division of Nilfisk-Advance A/S

Blytaekkervej 2,

9000 Aalborg

Denmark

Tel: (+45) 72 18 21 00

Fax: (+45) 72 18 20 99

E-mail: scanio.science@-

alto.dk

www.-alto.com

FRANCE

ALTO France SA

Aéroparc 1

19 rue lcare

67960 Entzheim

France

Tel: (+33) 388288400

Fax: (+33) 388300500

E-mail: info@-alto-fr

www.-alto.com

GERMANY

ALTO

Division of Nilfisk-Advance A/S

Guido-Oberdorfer-Str. 2-8

89287 Bellenberg

Germany

Tel: (+49) (0) 730 67 20

Fax: (+49) (0) 730 67 23 10

E-mail: info@alto.de

Info-export@-alto.de

www.-alto.de

GREAT BRITAIN

ALTO

Division of Nilfisk-Advance Ltd.

Bowerbank Way

Gilwilly Industrial Estate

Penrith Cumbria CA 11 9BQ

Great Britain

Tel: (+44) 1768 86 89 95

Fax: (+44) 1768 86 47 13

E-mail: sales@-alto.co.uk

www.-alto.co.uk

HUNGARY

ALTO Hungary Kft

Csengery ut. 119

8800 Nagkanizsa

Hungary

Tel: (+36) 93509701

Fax: (+36) 93509704

MALAYSIA

ALTO DEN-SIN Malaysia Sdn Bhd

SD14, Jalan KIP 11

Taman Perindustrian KIP

Sri Damansara

52200 Kuala Lumpur

Malaysia

Tel: (+603) 6274 6913

Fax: (+603) 6274 6318

E-mail: Densin@tm.net.my

NETHERLANDS

ALTO Nederland B.V.

Camastraat 9

1322 BB Almere

The Netherlands

Tel: (+31) 365460756

Fax: (+31) 36 5460 700

E-mail: info@alto-nl.com

Postbox 60112

1320 AC Almere

The Netherlands

NORWAY

ALTO Norge AS

Bjørnerudveien 24

1266 Oslo

Norway

Tel: (+47) 22 75 17 70

Fax: (+47) 22 75 17 71

E-mail: info@-alto.no

www.-alto.no

SINGAPORE

ALTO DEN-SIN

Singapore Pte. Ltd.

No. 17 Link Road

Singapore 619034

Singapore

Tel: (+65) 6268 1006

Fax: (+65) 6268 4916

Web: www.densin.com

E-mail: densin@singnet.com.sg

SPAIN

ATLO

Division of Nilfisk-Advance S.A.

Torre D'Ara

Tel: (+34) 937412400

Fax: (+34) 937578020

E-mail: info@-alto.es

www.-alto.com

$WEDEN

ALTO Sverige AB

Aminogatan 18, Box 40 29

431 04 Molndal

Sweden

Tel: (+46) 317067300

Fax: (+46) 31706 7341

E-mail: info@-alto.se

www.-alto.se

USA

ALTO U.S. Inc.

2100 Highway 265

Springdale

Arkansas 72764

USA

Tel: (+1) 479 750 1000

Fax: (+1) 479 756 0719

E-mail: info@alto-us.com

ALTO U.S. Inc.

1100 Haskings Road

Bowling Green

Ohio 43402

USA

Tel: (+1) 4193527511

Fax: (+1) 4193537187

E-Mail: info@alto-un.com

ALTO Cleaning Systems Inc.

12249 Nations Ford Road

Pineville

North Carolina 28134

USA

Tel: (+1) 704 971 1240

Fax: (+1) 704 971 1241

E-mail: info@-advance.us

www.-alto.com

CLARKE TECHNOLOGY LIMITED U.S. WARRANTY

This Clarke Technology Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service, when operated and maintained in accordance with Clarke Technology's Maintenance and Operations instructions. The warranty period is subject to the conditions stated below.

3 YEARS FOR PARTS AND 1 YEAR FOR SERVICE LABOR (See exceptions below)

Motors must be inspected for carbon motor brush wear at six-month intervals by an authorized Clarke Technology repair station. Failure to comply with the six-month inspection requirement or failure to replace worn motor brushes identified during the inspection will void the warranty on the motors. Cost of the six-month inspection and replacement of carbon motor brushes is the responsibility of the purchaser. In the event of a warranty claim on the motors, proof of inspection and any required motor brush replacement must be provided. This warranty is extended only to the original purchaser for use of the product. It does not cover normal wear parts such as electrical cable, rubber parts, hoses and motor brushes.

BATTERY WARRANTY

In addition to the items above, any original equipment Clarke Technology Battery which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. any authorized Clarke Technology Sales or Service Branch, with no charge to the user, except transportation costs. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs.

Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER.

CLARKE TECHNOLOGY: POLYDUR® AUTOMATIC SCRUBBER SOLUTION AND RECOVERY TANK EIGHT-YEAR U.S. GUARANTEE

Your new Clarke Technology machine has polydur Solution and Recovery Tanks. Polydur is a rotationally molded, low-density linear polyethylene that won't crack or dent, and withstands most corrosives and temperature extremes. Clarke Technology backs up your Polydur tanks with an eight-year guarantee. If a tank breaks or leaks under normal use within eight years of the date of purchase, it will be replaced free.

CLARKE TECHNOLOGY UNIBODY FRAME EIGHT-YEAR U.S. WARRANTY

Clarke Technology warranties the frame for a period of eight years against defects in materials and workmanship under normal use and service.

STATED WARRANTY ARE IN LIEU OF ALL OTHER WARRANTYES, EXPRESSED OR IMPLIED

Clarke Technology's liability under this warranty is limited to repair of the product and/or replacement of parts and is given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.

THERE ARE NO EXPRESS WARRANTY OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO WARRANTY WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. NO WARRANTY, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY, SHALL BE IMPLIED. A warranty registration card is provided with your Clarke Technology product. Return the card to assist Clarke Technology in providing the performance you expect from your new floor machine.

If a difficulty develops with the product, you should: a) Contact the nearest authorized Clarke Technology repair location or contact the Clarke Technology Service Operations Department, 2100 Highway 265, Springdale, Arkansas 72764, for the nearest authorized Clarke Technology repair location. Only these locations are authorized to make repairs to the product under this warranty. (b) Return the product to the nearest Clarke Technology repair location. Transportation charges to and from the repair location must be prepaid by the purchaser. Clarke Technology will repair the product and/or replace any defective parts with out charge within a reasonable time after receipt of the product.

ALTO, 2100 Highway 265, Springdale, Arkansas 72764.

ALTO reserves the right to make changes or improvements to its machine without notice. Always use genuine ALTO Parts for repair.

NILFISK SCRUBTEC 751 - STATED WARRANTY ARE IN LIEU OF ALL OTHER WARRANTYES, EXPRESSED OR IMPLIED - 1
2100 Highway 265
Springdale, Arkansas, 72764

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Product information

Brand : NILFISK

Model : SCRUBTEC 751

Category : Scrubber