CRM1025 FCO-1524 - Compressor Ferm - Free user manual and instructions

USER MANUAL CRM1025 FCO-1524 Ferm

GB Subject to change

D Ä n d e r u n g e n v o r b e h a l

Black industrial air compressor with visible propeller and wheels (no text or symbols)

GB USERS MANUAL 04
D GEBRAUCHSANWEISUNG 12
NL GEBRUIKSAANWIJZING 21
F MODE D'EMPLOI 29
E MANUAL DE INSTRUCCIONES 37
P MANUAL DE INSTRUÇÕES 45
I MANUALE UTILIZZATI 53
S BRUKSANVISNING 61
FIN KÄYTTÖOHJE 69
N BRUKSANVISNING 76
DK BRUGERVEJLEDNING 84

www.ferm.com

1 2 3 4 5 6 7 8 9 10 11 12 13 14 Fig. A

Technical diagram showing two mechanical assembly steps: one with a person operating a box, the other with a wheel and wheels connected by a guide rod.

10' MAX 3 100 4 5

Exploded view 32 31 34 35 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150

Spare parts list FCO-1524

Ferm no. Description Position no.

700473 Knee coupling 3
700453 Air filter 4
700474 Cylinder head 5
700481 Gasket set 6,9,60,61
700449 Valve assembly 7(2x),8(2x),9
700482 Cylinder 10
700483 Piston rings (set) 11 till 13
700484 Piston complete 14,15,16(2x)
700485 Connecting rod 17
700487 Crank	18
700486 Carter gasket	20
700452 Carter cover	21
700475 Oil level indicator	22
700476 Oil filling cap	23
800025 Capacitor 25 uf	25
806204 Bearing 6204 zz	26
700488 Stator	28
806202 Bearing 6202 zz	29
700477 Fan	30
700451 Plastic cover	32
700461 Unloading pipe	33 till 35
205254 Quick coupler	36
208029 Reduce valve	37
700454 Reduce valve + manometer	36,37,38,42
CRA1005 Manometer 1/8" back		38
CRA1003 Manometer 1/4" backside		39
205915 Safety valve 1/4	40
700455 Automatic pressure switch	41+43
205200 Double coupling 1/4'	42
700458 Rubber foot	44 till 48
700459 Wheel complete	49 till 52
206292 Drain tap 3/8"	53
700479 Non-return valve	54, 63
700582 Pressure pipe complete	55, 56, 57
700480 Handle cover	58
700489 Bottle with oil (250ml)	62

Exploded view diagram of a mechanical assembly showing gears, housing, and components (no text or labels)

COMPRESSOR OIL-BASED FCO-1524

The numbers in the following text correspond with the pitcures at page 2 - 3.

Carefully read this manual before using the machine. Make sure that you know how the machine functions and how to operate it. Maintain the machine in accordance with the instructions to make sure it functions properly. Keep this manual and the enclosed documentation with the machine.

Contents

1. Machine details
2. Safety instructions
3. Use
4. Faults
5. Maintenance

1. MACHINE DETAILS

Technical specifications

Voltage 230 V–Frequency 50 HzCapacity 1.5 HPIdling speed 2800/minIP Class IP 33Tank contents 24litre
Air intake	160l/min
Max. outlet pressure	8.0 Bar
Weight	27.15 kg
Sound power level	91.0 dB (A)

The value of the noise level may rise from 1 to 10 dB(A) as a function of the environment in which the compressor will be installed.

Product information

Fig. 1

1 Cover
2. Handle
3. Switch
4. Automatic stop
5. Pressure regulator
6. Quick coupler (outlet)
7. Pressure gauge (pressure regulator)
8. Pressure gauge (tank)
9. Safety valve
10. Pressure pipe

1. Air filter
2. Oil cap
3. Sump
4. Drain cock

2.SAFETY INSTRUCTIONS

Explanation of symbols

The following symbols are used in these instructions for use:

Read the instructions.

In accordance with essential applicable safety standards of European directives.

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Risk of electric shock.

Remove the plug from the mains

Attention: the compressor could start automatically in case of a black-out and subsequent reset

Caution: the compressor contains some parts which might reach high temperatures

Wear ear protection.

Sound power level

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Special safety instructions

• For proper operation of pressure, please make sure that the temperature of the working environment in an enclosed area is not more than +25°C.
• It is recommended to us under full load, to allow for proper operation of the product over time.

• C h e c k t h a t t h e t a n k i s funscrewed.

• I t i s p r o h i b i t e d t o m a k e tank.

• D o n o t p e r f o r m a n y a c t i the plug socket.

• D o n o t a i m w a t e r j e t s o n• D o n o t p l a c e f l a m m a b l e• S w i t c h t h e p r e s s u r e r e g• N e v e r a i m t h e a i r j e t a t• D o n o t t r a n s p o r t t h e c o r• N . B . : s o m e p a r t s o f t h ereach high temperatures. Do not touch these parts to avoid burns (fig. 12-13).

• T r a n s p o r t t h e c o m p r e s s o• C h i l d r e n a n d a n i m a l s s h• I f y o u u s e t h e c o m p r e s s

a) Do not work in enclosed spaces or near naked flames.
b) Make sure that the environment in which you will be working has dedicated ventilation.
c) Protect your nose and mouth with a dedicated mask (fig. 21).
- Do not use the compress
an authorised Support Service to replace them with an original part.
- When the compressor is prevent it from falling down during operation.
- Do not put objects or y damage to the compressor.
- Do not use the compress
order to prevent serious damage.
- If the compressor is no
• A l w a y s m a k e s u r e t h a t c

characterised by a maximum pressure adjusted to that of the compressor. Do not try to repair the hose if it is damaged.

CE KONFÖRMITETSERKLÆRING (DK)

h o l e s i n , o r w e l d s t o , o Vi erklærer at under almindeligt ansvar, at dette produkt er i overenstemmelse med folgende n s o n t normer eller normative dokumenter: e s s o r w i t
prEN1012-1, prEN1012-2, EN60204-1, EN-12100, ISO5388bEN55014-2, EN61000q3-2u i (b) i e c t s n e EN61000-3-3t b e c o m p r e s
l a t o r t o t h e " 0 " p o s i t i o
p e r s o n i overensstemmelse med direktiveme: a l s ( f i g .
p r e s s o r w i t h t h e t a n k p r c o m p r e 98/37/E0F,73/23/E0F,89/336/E0F,87/404/E0F s t h e h

rfran 01b01-2006 l i f t i n g i t o r b y u s i r ZWOLLE NL h e k e n t f a r a w a v f r o
r to spray paint :

W. Kamphof
oQualitydepartment d o n a s u r f a c e h i g h e
Det er vores hensigt til stadighed at forbedre vores produkter, og vi forbeholderos derfor til enhver tid retten til at ændre produktspecifikationerne uden forudgående varsel.
o r a s a b l u n t i n s t r u m e n t
Ferm BV • Lingenstraat 6 • 8028 PM Zwolle • Holland
longer in use, al ways tDK
o m p r e s s e d - a i r h o s e s a r e

Electrical safety

Earthing regulations

This compressor has to be earthed while in use in order to protect the operator against electrical shocks. The compressor is provided with a two-core cable plus an earth. The electrical connection has to be made by a qualified technician. We recommend never disassembling the compressor and neither making any other connections into the pressure regulator. Repairs should be carried out by authorised Support Services or by other qualified centres.

Never forget that the earthing core is the green or the yellow/green wire. Never connect this green wire to a terminal under load.

Before replacing the plug of the feed, make sure that the earth cable is connected. If in doubt, please call in a qualified electrician and have the earthing checked.

- F y l d o l i e p â v i a d e t ø v e Extension cables h u l p â b e h o l d e r l â g

Only use an extension cable with a plug and earth, so never use damaged or flattened extension cables. Check whether the extension cable is in a good condition. For this device the extension cable should have a diameter of at least 2.5 m (this applies to a maximum length of 20 metres). Always unroll extension cables fully before using them.

Electrical connection

Always check whether the input voltage of the motor corresponds to the mains voltage indicated on the specification plate. The compressors are supplied with an electrical cable and a two-pole plug + earth. It is important to connect the compressor with an earthed plug socket. (fig. 9)

Never use the earth-wire instead of the neutral (0-wire). The earthing should take place in accordance with accident prevention regulations (EN 60204).

3. USE

For homehold use only

NB: The information you will find in this manual has been written to assist the operator in the use and maintenance of the compressor. Some illustrations in this manual show details which may differ from those of your compressor.

Installation

After having taken the compressor out of its packaging (fig. 1) and having checked that it is in perfect condition, and having noted that no damage occurred during transport, the following acts should be performed. If not yet fitted, fit the rubber feet on the tank according to the instructions represented in fig. 2. Place the compressor on a flat surface or at a maximum slope of 10^ (fig.3), in a well ventilated area, protected against atmospheric factors and not in explosive surroundings. If the surface area is sloping and smooth, make sure that the compressor will not move when in operation. If the surface area is a board or a shelf of a bookcase, just make sure that they cannot fall down by securing them properly. For proper ventilation and effective cooling, it is important that the compressor is positioned at least 100 cm from the wall (fig. 4).

Make sure that the compressor is transported in the right way, do not turn it upside down and don't lift it with hooks or ropes (fig. 5-6).

Important! Before commissioning

Remove the plastic cap from the sump lid. Fill the sump with the oil supplied (250 ml). The gauge at the bottom of the sump indicates the oil level: this should now be level with the red dot (fig. 7 and 8).

Starting up

• Check whether the main specification plate (fig. 10), the permitted tolerance range should be within 5% .
• Press the switch situation regulator type fitted on the device (fig. 11).
• Put the plug in the plug the pressure regulator in the "I" position. The operation of the compressor is fully automatic. The pressure regulator will stop the compressor when the maximum value has been reached and start it up when the pressure drops below the minimum value. Normally the difference in pressure is approx. 2 Bar/29 psi between the maximum and the minimum value. For instance - The compressor will stop when it reaches 8 Bar (116 psi) (this is the maximum operating pressure) and will start up automatically when the pressure within the tank has dropped to 6 Bar (87 psi).

The head/cylinder/transmission pipe assembly may reach high temperatures, so take care when working close to these parts and do not touch them to avoid burns (fig. 12 - 13).

Adjusting the operating pressure

Fig. 14

It is not necessary continuously to use the maximum operating pressure, the compressed-air tools often require less pressure. With regard to compressors supplied with a pressure reduction valve it is necessary to set the operating pressure properly. It is possible to set the operating pressure by using the turning knob on the reduction valve.

• B y	t u r n i n g	c l o c k w i s e , t h
• B y	t u r n i n g	a n t i - c l o c k w i s

The set pressure can be locked by turning the ring under the turning knob in the opposite direction from the turning knob thereby fixing the turning knob. The set pressure is visible on the manometer of the reduction valve.

4.FAULTS

Air loss

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The compressor runs but does not compress

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The compressor will not start

If the compressor is difficult to start, check:

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The compressor does not shut off

If the compressor does not shut off when the maximum pressure has been reached, the safety valve of the tank will be activated. It is necessary to contact the nearest authorised Support Service for the repair.

5.MAINTENANCE

Maintenance

Make sure that the plug is removed from the mains when carrying out maintenance work on the motor.

The Ferm machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and u regular clearing. Before interfering in any way whatsoever with the compressor, please make u sure that: t , v l l t r y k k e t m i n d s k e

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Cleaning

Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt.

If the dirt does not come off use a soft cloth moistenediwith soapy water. Never use solvents such as petrol alcohol, ammonia water, etc. These solvents may damage the plastic parts

Lubrication

It is recommended to disassemble the suction filter every 50 operating hours and to clean the filter element by blowing it with compressed air (fig. 15). It is recommended that the filter element is replaced at least once a year if the compressor is working in a clean environment; more often if the environment in which the compressor is situated is dusty. The compressor makes condensed water which collects in the tank. It is necessary to remove the condensed water in the tank at least once a week by opening the drain cock (fig. 16) under the tank. Take n care when compressed air is in the bottle because the water can come out with some force. A Recordmended pressure max. 1-2 Bar.a n v end e s m e d e r k o l d t (under 0 °C).

Replacing/topping up oil

The compressor has been supplied with synthetic oil "SAE 10W30". It is recommend to fully replace the oil of the pump system within the first 100 operating hours.

• U n s c r e w t h e d r a i n p l u g plug (fig. 17).

• F i l l t h e o i l v i a t h e u p (fig. 8) has been reached.

Check the oil level of the pump system every week and if necessary top up. For operation under ambient temperatures of -5^ to +35^ use synthetic oil “SAE 10W30”. The synthetic oil has the advantage that it does not lose its characteristics, either in summer or in winter periods.

You should not dispose of the used oil in the sewer or in the environment.

For replacement of oil the table below should be adhered to.

Oil type Operating hours

Multigrade oil SAE 10W30 100 or 6 months

Faults

Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty card. In the back of this manual you find an exploded view showing the parts that can be ordered.

Environment

To prevent damage during transport, the appliance is delivered in a solid packaging which

consists largely of reusable material. Therefore please make use of options for recycling the packaging.

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Warranty

The warranty conditions can be found on the separately enclosed warranty card.

CE DECLARATION OF CONFORMITY (GB)

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We declare under your sole responsibility that this product conforms with the following a re f

rialer standardspr standardised documents: n af kom

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mprEN1012-1, prEN1012-2, EN60204-1, EN-12100, ISO5388, EN55014-2, EN61000-3-2, (f

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W. Kampbof i n e h æ n d e r i n d i d e b Quality department

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It is our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice. a n v e n d t t i l

Ferm BV • Lingenstraat 6 • 8028 PM Zwolle • The Netherlands

KOMPRESSOR ÖLGESCHMIERT FCO-1524

CE ERKLÆRING AV ANSVARSFORHOLD (N)

20/27/7/7-70/28/7/7-20/29/7/7-27/10/7/7

98/37/EQF, 73/23/EQF, 89/336/EQF, 87/404/EQF

m frà 01-04-2006

ZWOLLE NL

g e h a l t e n i s t d e n D r u c k w ä

g o n a r t c o n p o t , a o n B i d o n w a

f P/er n s o h e n o d e r T i e r e r i c

a n s l p o r t i e r e n , w e n n d e r K

s s o r lt e - i l e , w i e z . B . d e r

W. Kamphof

Kvalitetsavdelingen

98/37/ETY, 73/23/ETY, 89/336/ETY, 87/404/ETY

Voimassa 01-01-2006

ZWOLLE NL

W. Kamphof

Laadunvalvontaosasto

CE DÉCLARATION DE CONFORMITÉ (F)

98/37/CEE, 73/23/CEE, 89/336/CEE, 87/404/EEC

dès 01-01-2006

ZWOLLE NL

W. Kamphof

Quality department

No.	A	B	C	D	E
1	0	0	0	0	0

98/37/CEE, 73/23/CEE, 89/336/CEE, 87/404/EEC

del 01-01-2006

ZWOLLE NL

W. Kamphof

Quality department

Black industrial air compressor with visible propeller and wheels (no text or symbols)

H HASZNÁLATI UTASÍTÁS 04
CZ NÁVOD K POUŽITI 12
SI NOVODILA ZA UPORABO 20
PL INSTRUKSJE OBSŁUGI 28
RUS РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ 36
GR OΔΗΓΙΕΣ ΧΡΗΣΕΩΣ 44

www.ferm.com

1 2 3 4 5 6 7 8 9 10 11 12 13 14 Fig. A

Technical diagram showing two mechanical assembly steps: one with a person operating a box, the other with a wheel and wheels, both labeled with numbers 1 and 2.

10' MAX 3 100 4 5

Exploded view 32 31 34 35 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150

Spare parts list FCO-1524

Ferm no. Description Position no.

700473 Knee coupling 3
700453 Air filter 4
700474 Cylinder head 5
700481 Gasket set 6,9,60,61
700449 Valve assembly 7(2x),8(2x),9
700482 Cylinder 10
700483 Piston rings (set) 11 till 13
700484 Piston complete 14,15,16(2x)
700485 Connecting rod 17
700487 Crank	18
700486 Carter gasket	20
700452 Carter cover	21
700475 Oil level indicator	22
700476 Oil filling cap	23
800025 Capacitor 25 uf	25
806204 Bearing 6204 zz	26
700488 Stator	28
806202 Bearing 6202 zz	29
700477 Fan	30
700451 Plastic cover	32
700461 Unloading pipe	33 till 35
205254 Quick coupler	36
208029 Reduce valve	37
700454 Reduce valve + manometer	36,37,38,42
CRA1005 Manometer 1/8" back		38
CRA1003 Manometer 1/4" backside		39
205915 Safety valve 1/4	40
700455 Automatic pressure switch	41+43
205200 Double coupling 1/4'	42
700458 Rubber foot	44 till 48
700459 Wheel complete	49 till 52
206292 Drain tap 3/8"	53
700479 Non-return valve	54, 63
700582 Pressure pipe complete	55, 56, 57
700480 Handle cover	58
700489 Bottle with oil (250ml)	62

Exploded view diagram of a mechanical assembly showing gears, housing, and components (no text or labels)

OLAJBÁZISÚ KOMPRESSZOR FCO-1524

CEOSWIADCZENIE O ZGODNOŚCI (PL)