HDBT104 - Electronics Projecta - Free user manual and instructions

USER MANUAL HDBT104 Projecta

Tray Fitting Instructions to suit Auxiliary battery for Toyota 100 & 105 Series, Petrol & Diesel

Years: 1998–2007

Models: 1HDFTE 6 Cyl 4.2 TDI

All can be used as a 3rd tray for models 1HZ 6 cylinder 4.2 Diesel, 1FZFE 6 cylinder 4.5 Litre Petrol

Metallic mechanical device with attached clamps and bolts, no visible text or symbols

Silver SUV parked on a dirt road with desert background (no visible text or symbols)

IMPORTANT SAFETY INFORMATION

Please read this instruction thoroughly before fitting the tray.

This product is recommend to be fitted by a workshop or qualified mechanical person.

WARNINGS

• Before installation, make sure that the vehicle is stationary and the wheels chocked.
• Be careful when laying wires, not to cause any electrical shorts or wire breakage.
• After installation ensure the bonnet can close without hitting the newly installed battery and battery tray.

SPECIFICATIONS

Max Battery Size (mm) L265 x W174 x H220

Max Battery Weight 21Kg

Recommended batteries Exide LCS 24-86, Exide Orbital, Optima D34 & Century NS70T

Approximate fitting time 2 hours

Special tools None required

Recommended Dual P/n: IDC25, DBC150, VSR200Battery System

Tray Location Engine Bay, Passenger side near firewall

KIT INCLUDES

Hardware

4 x M6 Bolt

1 x M6 Nut

1 x M6 Bolt countersunk

5 x M6 Nuts

3 x Body Washer

1 x M6 Weld Bolt

2 x M8 Bolt Long

2 x M8 Bolt Short

2 x M8 Nut

FITTING INSTRUCTIONS

1. Make sure that the vehicle is stationary, the engine is switched off and cool. Disconnect the negative battery terminal from the main battery.

2. Remove fuel filter/Primer and Bracket.

Close-up of an automotive engine bay with visible components and a red arrow pointing to a component (no text or symbols present)

1. Remove Computer and Bracket.

Two metal mechanical components: a white plastic housing and a black bracket with cutouts (no visible text or symbols)

1. Remove Small Black fuel filter.

Close-up of an automotive engine bay with visible hoses and a red arrow pointing to a component (no text or symbols)

1. Remove all wiring on inner guard and re-run around where tray will sit.

2. Unbolt fuel line bracket from inner guard. Note the nut is under the wheel arch.

Close-up of an engine component with a red circle highlighting a specific part (no visible text or symbols)

1. Mark on the rear arm of the tray where the computer is going and drill M6 holes.

Close-up of a metal container being cut with a tool, no visible text or symbols

1. Bolt the computer to the tray. Using flat head M6 bolts and nuts. The flat bolt head should face the battery.

2. Place tray in position and manipulate air/con line to gain clearance on upper mount.

Close-up of a mechanical component with a red arrow pointing to a cable or wire (no visible text or symbols)

1. Using 2 x M8 short bolts, align and bolt both upper arms to the captive nuts on the body.

Close-up of an engine compartment with red arrows pointing to structural components (no visible text or symbols)

1. Using M6 bolts align & bolt 3 mounts in lower tray, ensuring to use the M6 counter sunk bolts in tray mount. Hand tighten only (see image from point 10). You will need to use the nuts and washers supplied.

2. Plug computer back in and tighten all tray mounting bolts.

3. Place provided fuel filter bracket between tray and firewall and bolt to tray.

Close-up of a person's hand adjusting a car engine compartment with red arrows pointing to the components (no visible text or symbols)

1. Drill lip in firewall for bracket (wiring loom needs to be unbolted and moved so it doesn't get drilled.)

2. Bolt Fuel filter bracket using M6 bolt & nut provided.

Close-up of a mechanical assembly with visible wiring and components, no readable text or symbols present.

1. Manipulate fuel lines and re-bolt filter/primer to fuel filter bracket.
2. Align small black fuel filter against tray and drill hole for mounting, then mount using weld bolt to allow clearance on battery.
3. Place battery into position, fit J bolts at the bottom of the tray and tighten top mount.
4. Reconnect the negative battery terminal to the main starter battery or install the desired Dual Battery System. Before closing the bonnet make sure the battery and tray do not kit the bonnet.

For assistance throughout the installation procedure please call our customer service representatives on 1800 113 443.

WARRANTY STATEMENT

APPLICABLE ONLY TO PRODUCT SOLD IN AUSTRALIA

Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic., telephone [phone], fax [phone], warrants that all products described in its current catalogue (save and except for all bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of one (1) year (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice. This warranty does not cover ordinary wear and tear, abuse, alteration of products or damage caused by the consumer.

To make a warranty claim the consumer must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a warranty assessment may be performed. The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim.

In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion. In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable loss or damage.

This warranty is in addition to any other rights or remedies that the consumer may have under State or Federal legislation.

IMPORTANT NOTE

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Distributed by

AUSTRALIA

Brown & Watson International Pty Ltd

Knoxfield, Victoria 3180

Telephone [phone]

Facsimile [phone]

National Toll Free 1800 113 443

NEW ZEALAND

Narva New Zealand Ltd

22–24 Olive Road

PO Box 12556 Penrose

Auckland, New Zealand

Telephone [phone]

Facsimile [phone]