XTW1500E - Milling machine BLACK & DECKER - Free user manual and instructions

Product type	Router
Brand	Black & Decker
Model	XTW1500E
Voltage	230 V
Power consumption	1 600 W
No-load speed	11 000 - 28 000 min-1
Collet chuck	1/2" (12.7 mm) / 1/4" (6.35 mm) / 8 mm / 6 mm
Max. router bit diameter	42 mm
Max. cutting depth	60 mm
Weight	5.1 kg
Double insulation	Yes, no ground cable needed
Intended use	Routing of wood and wood products, domestic use
Variable speed	Yes, electronic adjustment
Turret depth stop	Yes, adjustable for multiple depths
Spindle lock	Yes, for bit change
Dust extraction	Vacuum adapter supplied
Maintenance	Clean ventilation slots with a soft brush; motor compartment with damp cloth, no abrasives
Safety	General and specific instructions; wearing safety glasses and dust mask recommended
Warranty	2 years standard, 3 years if registered on blackanddecker.fr/xt within 90 days
Included accessories	Guide shoe, extraction adapter, template guide, spacer piece, centering pin, copy follower

Frequently Asked Questions - XTW1500E BLACK & DECKER

How to install a router bit on the XTW1500E?

Remove the chip deflector, hold the spindle lock button, unscrew the collet nut with the supplied wrench, insert the bit shank (at least 3 mm protruding), then tighten the nut while holding the lock.

How to adjust the cutting depth?

Two methods: using the scale (loosen the locking screw, lower the tool until contact, push the lever, align the zero, then adjust the bar) or with a piece of wood (place a thickness shim between the stop and the bar). Fine adjustment is possible with the adjustment knob (1 turn = 1 mm).

What are the compatible router bit diameters?

Use router bits whose shank diameter matches one of the supplied collets: 1/2" (12.7 mm), 1/4" (6.35 mm), 8 mm or 6 mm. The max. bit diameter is 42 mm.

How to use the variable speed control?

Adjust the desired speed using the variable speed control (4). Choose a high speed for small diameter bits and a low speed for large diameter bits. Do not adjust the speed when the tool is in the lowered position and working.

What regular maintenance is required?

Clean the ventilation slots regularly with a soft brush or dry cloth. Clean the motor compartment with a damp cloth, without using abrasive or solvent-based products.

How to connect a vacuum for dust extraction?

Mount the dust extraction adapter (11) onto the extraction outlet, then connect the vacuum hose to the adapter.

Can I use this tool for routing materials other than wood?

No, the tool is designed exclusively for routing wood and wood products, for domestic use. Using it on other materials can be dangerous and damage the tool.

How to change the collet chuck?

Hold the spindle lock button, unscrew the collet nut, remove the current collet and insert the one corresponding to the bit shank. Tighten the nut firmly.

What to do if the tool does not start?

Check that the plug is properly inserted and the socket works. Ensure the lock button (2) is pressed when pressing the switch. If the problem persists, contact an authorized repairer.

How to benefit from the 3-year extended warranty?

Register your product on the website www.blackanddecker.fr/xt within 90 days of purchase. Keep the purchase receipt and warranty certificate.

USER MANUAL XTW1500E BLACK & DECKER

English 6

Deutsch 12

Français 19

Italiano 25

Nederlands 31

Español 37

Português 44

Svenska 51

Norsk 57

Dansk 63

Suomi 69

Ελληνικα

Technical line drawing of a mechanical assembly with labeled component 'E' (no text or symbols beyond label)

Technical line drawing of a mechanical device with internal components and motion lines (no text or symbols)

Diagram of a mechanical or fluidic system with directional arrows and a central rotating component (no text or symbols)

Technical line drawing of a mechanical assembly with no visible text or symbols

ENGLISH

Intended use

Your Black & Decker router has been designed for routing wood and wood products. This tool is intended for consumer use only.

General safety rules

Warning! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS.

1. Work area

a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional safety instructions for routers

• Only use router bits with a shank diameter equal to the size of the collet installed in the tool.
  ◆Only use router bits suitable for the no-load speed of the tool.
  ◆Never use router bits with a diameter exceeding the maximum diameter specified in the technical data section.

◆Hold the tool by the handles as indicated.

◆Do not use the tool in an inverted position.

◆Do not attempt to use the tool in a stationary mode.

◆Remove all nails and metal objects from the workpiece before routing.

Before cutting into walls, floors or ceilings, check for the location of wiring and pipes.

◆Take special care when routing MDF or surfaces coated with lead-based paint:

- Wear a dust mask specifically designed for protection against lead paint dust and fumes and ensure that persons within or entering the work area are also protected.

- Do not let children or pregnant women enter the work area.

- Do not eat, drink or smoke in the work area.

- Dispose of dust particles and any other debris safely.

◆Always wear a dust mask.

Electrical safety

This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.

◆This appliance is not intended for use by young or infirm persons without supervision. Children must be supervised to ensure they do not play with the appliance.
◆If the supply cord is damaged, it must be replaced by the manufacturer or an authorised Black & Decker Service Centre in order to avoid a hazard.

Features

1. On/off switch
2. Lock-off button
3. Handle
4. Variable speed control knob
5. Plunge lock lever
6. Spindle lock button
7. Collet
8. Revolver depth stop
9. Depth stop bar
10. Chip deflector
11. Dust extraction adaptor

Assembly

Warning! Before assembly, make sure that the tool is switched off and unplugged.

Fitting a router bit (fig. A)

◆Remove the chip deflector (10) by pulling it straight up from the router base.

Warning! Beware not to bend the chip deflector.

◆Keep the spindle lock button (6) depressed and rotate the spindle until the spindle lock fully engages.
◆Loosen the collet nut (17) using the spanner provided.
◆Insert the shank of the router bit (18) into the collet (7). Make sure that the shank protrudes at least 3 mm from the collet as shown.
◆Keep the spindle lock button (6) depressed and tighten the collet nut (17) using the spanner provided.

Fitting the edge guide (fig. B)

The edge guide (12) helps to guide the tool parallel to an edge.

◆Insert the bars (19) into the router base as shown.
◆Set the edge guide to the required distance.
◆Tighten the fixing screws (20).

Fitting the dust extraction adaptor (fig. C)

The dust extraction adaptor allows you to connect a vacuum cleaner to the tool.

◆Place the dust extraction adaptor (11) onto the dust extraction outlet as shown.
◆Connect the hose (23) of the vacuum cleaner to the adaptor (11).

Fitting the template guide (fig. D)

◆Fit the template guide (13) to the base of the router, with the flange to the bottom (workpiece) side.
◆Insert the two long screws (24) from the bottom side through the template guide and the holes in the base.
◆Place a nut onto each of the screws and securely tighten the nuts.

ENGLISH

Fitting the distance piece (fig. E)

◆Fit the distance piece (14) to the base of the router using the screws provided.

Fitting the centring pin (fig. F)

◆Fit the edge guide to the router as shown in fig. B, but upside down.
◆Fit the centring pin (15) to the workpiece side of the edge guide with the screw (25) provided.

Fitting the copy follower (fig. G)

◆Fit the edge guide to the router as shown in fig. B.
◆Fit the 'L' bar (16) to the upper side of the edge guide using the two screws and nuts provided.
Adjust the rotating attachment (26) on the 'L' bar with the wing knob (27).

Fitting the additional edge guide (fig. H)

The additional guide (21) is designed to allow routing of a thin piece of wood (e.g. the edge of a door).

◆Adjust the edge guide (12) as necessary.
◆Loosen the fixing screws (28).
◆Fit the edge guide (21) to the bars (19) protruding from the router base.
Adjust the edge guide so the workpiece becomes clamped between the two edge guide.
◆Tighten the fixing screws (28).

Use

Warning! Let the tool work at its own pace. Do not overload.

◆Carefully guide the cable in order to avoid accidentally cutting it.

Adjusting the depth of cut (fig. I, J & K)

The depth of cut is the distance X between the depth stop bar (9) and the depth stop (29). The depth of cut can be set in two different ways as described below.

Adjusting the depth of cut using the scale (fig. J)

◆Fit the router bit as described above.
◆Loosen the locking screw (30).
◆Pull the plunge lock lever (5) up.
◆Plunge the router down until the router bit touches the workpiece.
◆Push the plunge lock lever (5) down.
◆Move the depth stop bar (9) down against the depth stop using the depth stop adjuster (31). Reset the scale by aligning the zero marking (32) with the arrow (33).
◆Move the depth stop bar (9) to the calculated position using the depth stop adjuster (31). One quarter turn corresponds to approx. 6.25 mm.

◆Tighten the locking screw (30).
◆Fine adjust using the adjusting knob (34). One full turn corresponds to approx. 1 mm.
◆Pull the plunge lock lever (5) up and return the router to its original position.
◆After switching the router on, plunge it down and make the desired cut.

Adjusting the depth of cut using a piece of wood (fig. K)

◆Fit the router bit and plunge the router down as described above.
◆Loosen the locking screw (30).
◆Move the depth stop bar (9) up using the depth stop adjuster (31).
◆Place a piece of wood with a thickness equal to the desired depth of cut between the depth stop (29) and the depth stop bar (9).
◆Move the depth stop bar (9) down against the wood using the depth stop adjuster (31).
◆Tighten the locking screw (30).
◆Fine adjust using the adjusting knob (34).
◆Remove the piece of wood.
◆Pull the plunge lock lever (5) up and return the router to its original position.
◆After switching the router on, plunge it down and make the desired cut.

Adjusting the revolver depth stop (fig. L)

After turning the revolver depth stop to the desired setting, you can fine-adjust the depth stop to be used. If you want to make several cuts with a different depth of cut, adjust each of the depth stops.

◆Turn the depth stop screw (35) up or down as required using a screwdriver.

Setting the speed

◆Set the speed control knob (4) to the required speed. Use a high speed for small diameter router bits. Use a low speed for large diameter router bits.

Using a batten as a guide (fig. M)

When it is not possible to use the edge guide, for example when routing grooves in the back panel of a bookcase to support shelves, proceed as follows:

• Select a piece of wood with a straight edge to use as a batten.
  ◆Place the batten onto the workpiece.
  ◆Move the batten until it is in the correct position to guide the tool.
  ◆Securely clamp the batten to the workpiece.

Using the template guide (fig. D)

The template guide can be used to make a cutout shape from a template, for instance a letter.

• Secure the template over the workpiece with double-sided tape or 'G' clamps.
  ◆The router bit must extend below the flange of the template guide, to cut the workpiece in the shape of the template.

Using the distance piece (fig. E)

The distance piece can be used for trimming wooden or laminate vertical projections.

Using the centring pin (fig. F)

The centring pin can be used to cut out circular patterns.

◆Drill a hole for the point of the centring pin in the centre of the circle to be cut.
◆Place the router on the workpiece with the point of the centring pin in the drilled hole.
- Adjust the radius of the circle with the bars of the edge guide.
◆The router can now be moved over the workpiece to cut out the circle.

Using the copy follower (fig. G)

The copy follower helps to maintain an equal cutting distance along the edge of irregularly shaped workpieces.

◆Place the router on the workpiece at the desired distance from the edge to be copied.
- Adjust the bars of the edge guide until the wheel is in contact with the workpiece.

Switching on and off

Switching on

◆Keep the lock-off button (2) depressed and press the on/off switch (1).
◆Release the lock-off button.

Switching off

◆Release the on/off switch.

Warning! Always operate the tool with both hands.

Routing

◆Fit the router bit and adjust to the required depth of cut as described above.
◆Holding the tool firmly with both hands by the handles (3), place the tool on the workpiece and switch on.
◆Allow the tool to build up speed before plunging down into the workpiece. When the depth stop bar has been contacted, operate the plunge lock lever (5).

• Carry out the operation by applying a constant force both downwards and in the direction of cut. Retain a firm grip on the handles and be prepared for a possible reaction force if the router bit suddenly stalls e.g. following contact with a knot.
  On completion of the operation, release the plunge lock lever and control the upwards movement of the tool back to its original position. When the tool has returned to its original position, it can be switched off. Be aware that the base is springloaded and that the tool will jump upwards if not controlled.

Routing speed

The operating speed of the tool can be varied to affect the level of finish. The correct speed selection will depend upon the level of finish required, the type of material being machined, the diameter and shape of the router bit.

◆Prepare the tool to make a practice cut on a piece of scrap material. Make a preliminary adjustment of the speed control selecting a high speed for small diameter router bits and a low speed for large diameter router bits.
When the routing operation is completed, withdraw the tool from the workpiece, switch off and the tool inspect the level of finish. Adjust the speed control knob (4) and repeat until an optimum level of finish is obtained.

Warning! Do not release the handles to adjust the speed when the tool is locked down and operating in the workpiece.

Hints for optimum use

When working on outside edges, move the tool counterclockwise (fig. N). When working on inside edges, move the tool clockwise.
◆Use HSS router bits for softwood.
◆Use TCT router bits for hardwood.
- You can use the tool without a guide (fig. 0). This is useful for signwriting and creative work. Only make shallow cuts.
◆Refer to the table below for common types of router bits.

Router bits (fig. P)

Description Application

Straight bit (1) Grooves and rebates

Trimming bit (2) Trimming laminates or hardwood;

accurate profiling using a template

Rebating bit (3) Rebates on straight or curved workpieces

V-grooving bit (4) Grooves, engraving and edge bevelling

Core box bit (5) Fluting, engraving and decorative edge moulding

Cove bit (6) Decorative edge moulding

Ogee moulding bit (7) Decorative edge moulding

Rounding over bit (8) Rounding over edges

Dovetail bit (9) Dovetail joints

Chamfer bit (10) Chamfer edges

Maintenance

Your tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Warning! Before performing any maintenance, switch off and unplug the tool.

◆Regularly clean the ventilation slots in your tool using a soft brush or dry cloth.
◆Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be fitted:

◆Safely dispose of the old plug.
◆Connect the brown lead to the live terminal in the new plug.
◆Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 13 A.

Protecting the environment

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your Black & Decker product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

Black & Decker provides a facility for the collection and recycling of Black & Decker products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

Technical data

	XTW1500E
Input voltage V	230
Power input W 1,600
No-load speed min	11,000 - 28,000
Collet size	1/2" (12.7) / 1/4" (6.35) / 8 mm / 6 mm
Max. diameter of router bit	mm 42
Max. depth of cut	mm 60
Weight	kg 5.1

EC declaration of conformity

XTW1500E

Black & Decker declares that these products conform to: 98/37/EC, 89/336/EEC, EN 55014, EN 60745, EN 61000

L_pA (sound pressure) 100 dB(A), L_wA (acoustic power) 111 dB(A), hand/arm weighted vibration 10.93 m/s²

K_pA (sound pressure uncertainty) 3 dB(A), K_wA (acoustic power uncertainty) 3 dB(A)

Kevin Hewitt

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

United Kingdom

1-1-2006

Guarantee

Black & Decker is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

If a Black & Decker XT product (excluding accessories, attachments, batteries, chargers and chucks) becomes defective due to faulty materials, workmanship or lack of conformity within 3 years from the date of purchase, Black & Decker guarantees to replace all defective parts, repair products subject to fair wear and tear or replace such products, provided that the product is registered on the Black & Decker XT warranty website within 90 days of purchase. If the product is not registered, then only the standard warranty (2 years) applies.

The warranty does not apply if:

◆The product has been used for trade, professional or hire purposes;
◆The product has been subjected to misuse or neglect;
◆The product has sustained damage through foreign objects, substances or accidents;
◆Repairs have been attempted by unauthorised persons;
◆The product has been adapted in any way from its original specification;
◆Unsuitable accessories or attachments have been used.

The extended warranty does not apply if:

◆Proof of purchase and the original extended warranty certificate is not produced.

Register your product on-line now at www.blackanddecker.co.uk/xt to qualify for the extended warranty (3 years), and to be kept up to date on new products and special offers.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at:

www.2helpU.com

Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk

DEUTSCH

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

Description Application

Spennymoor, County Durham DL16 6JG,

Royaume Uni

1-1-2006

Garantie

Spennymoor, County Durham DL16 6JG,

Regno Unito

1-1-2006

Garanzia

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

Verenigd Koninkrijk

1-1-2006

Garantie

Spennymoor, County Durham DL16 6JG,

Reino Unido

1-1-2006

Garantía

Director de Engenharia do Consumo

Spennymoor, County Durham DL16 6JG,

Reino Unido

1-1-2006

Garantia

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

Storbrittannien

1-1-2006

Reservdelar / reparationer

Spennymoor, County Durham DL16 6JG,

Storbritannia

1-1-2006

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

Storbritannien

1-1-2006

Reservedele / reparationer

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

Iso-Britannia

1-1-2006

Spennymoor, County Durham DL16 6JG,

Αγγλία

1-1-2006

Εγγύηση

www.2helpU.com 21 - 11 - 05E14650

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