BD 2200 - Generator BLACK & DECKER - Free user manual and instructions

Type	Generator (portable)
Brand	Black & Decker
Model	BD 2200
Rated Voltage (AC)	230 V a.c.
Rated Voltage (DC)	12 V d.c. (8.3 A)
Rated Current (AC)	5.2 A
Continuous Rated Power (S1)	2.0 kW
Maximum Power (S2, 2 min)	2.2 kW
Frequency	50 Hz
Power Factor	1
Performance Class	G1
Engine Model	PD168F
Engine Type	Single-cylinder, 4-stroke, forced air-cooled, OHV
Displacement	196 cm³
Fuel Tank Capacity	18 L
Engine Oil Capacity	0.6 L (15W40 or 5W30 below 0°C)
Spark Plug	LG F6TC (electrode gap 0.6 mm)
Weight	44 kg
Guaranteed Sound Power Level	95 dB(A)
Ingress Protection	IP23M
Max Ambient Temperature	40°C
Max Altitude	1000 m
Safety Features	Overload cut-out, low oil shutdown, earth connection, circuit breaker
Socket Outlets	2 x 230 V~ AC, 1 x 12 V DC connector

Frequently Asked Questions - BD 2200 BLACK & DECKER

How do I start the BD 2200 generator?

Open the petrol cock, move the engine switch to 'I', close the choke lever (I∅I), then pull the start cord forcefully. Once started, push the choke lever back. Always wear protective gloves.

What type of oil should I use?

Use SAE 15W40 engine oil (or SAE 5W30 if temperature is below 0°C). Oil capacity is approximately 0.6 L. Check oil level regularly with the dipstick without screwing it in.

Why won't the engine start?

Possible causes: low oil (activate the oil shortage cut-out), dirty spark plug, no fuel, or low battery voltage. Check oil level, clean/replace spark plug (gap 0.6 mm), refuel and open petrol cock, or charge the battery.

Can I connect the generator to my home's electrical system?

No. Never connect the generator to the public power supply. Doing so can cause fire, damage, and electrocution. Only plug appliances directly into the generator's outlets.

How do I maintain the air filter?

Clean the air filter every 50 hours or more frequently in dusty areas. Remove the filter cover, take out the filter elements, tap them clean or wash with soapy water, rinse and dry. Do not use petrol or abrasive cleaners.

What does the overload cut-out do?

The overload cut-out shuts down the AC sockets if the generator is overloaded. Reduce the connected load or remove faulty appliances, then reset by pressing the circuit breaker (6). Use only identical replacement cut-outs.

How do I store the generator for more than 3 months?

Empty the fuel tank and carburetor to prevent fuel deterioration. Also drain the engine oil to avoid oil deterioration that could jam the oil sensor. Store the generator indoors, not exposed to weather.

What are the safety precautions for using the generator?

Operate only outdoors to avoid carbon monoxide poisoning. Keep away from flammable materials. Do not touch hot exhaust. Use ear protection. Ensure proper grounding. Never operate in rain or with wet hands.

How do I change the engine oil?

Run the engine to warm the oil, then switch off. Remove the oil filler cap and drain plug, let old oil drain into a pan. Replace the drain plug, fill with 0.6 L of fresh oil, check level with dipstick (do not screw in). Dispose of oil properly.

What appliances can I power with the BD 2200?

The generator can power tools and lights with a 230 V AC rating. Maximum continuous load is 2.0 kW (2.2 kW for 2 minutes). Check appliance suitability. Avoid connecting sensitive DC appliances to the 12V output as it is not regulated.

USER MANUAL BD 2200 BLACK & DECKER

Black & Decker portable industrial machine (BD 2200) with visible control panel and ventilation unit (no text or symbols on device body)

GB

Original instructions Generator

D

Black & Decker and the Black & Decker logo are REGISTERED trademarks of The Black & Decker Corporation.

Used under license by:

Close-up of a mechanical component with a hand adjusting a metallic tool, labeled '18' and 'B9' (no readable text or symbols beyond labels)

Close-up of a hand cleaning or inspecting a black plastic component with a labeled 'BLACK REGISTER' on the engine (no readable text beyond label)

Close-up of a hand pouring liquid into a mechanical component (no visible text or symbols)

Close-up of a hand using a tool to adjust or install a mechanical component (no visible text or symbols)

Important!

When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times.

If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

1. Explanation of the warning signs and symbols on the machine

Read and understand the safety instructions before using the generator.

During operation, toxic gases are produced e.g. carbon monoxide (Which is a colorless and odorless gas) this gas may lead to by suffocation. Only operate the generator outside to ensure adequate ventilation.

Switch the engine off and allow to cool before refuelling the generator. Fuel is extremely flammable and under certain conditions can be explosive. Only refuel the generator in well ventilated areas ensuring that naked lights, sparks and cigarettes are not present. Any spillage of fuel should be immediately cleaned up.

The exhaust gets very hot during operation. Allow the engine to cool before performing maintenance storage and refueling. Do not touch the exhaust to avoid the risk of burns and injury.

The generator must not be connected to the public power supply. In case of improper connection there is a risk of fire and damage to property including electrocution to persons using the generator and working on the public power supply.

Warning hazardous voltages are present when the generator is in use, Always switch the generator off before performing maintenance.

Wear ear protection when using the generator.

Disconnect all equipment from the socket outlets when performing maintenance or when left unattended and switched off.

Warning: the gasoline is highly volatile, flammable and explosive

Warning: Check the oil level before operation.

Choke lever

Petrol cock

Fuel gauge

Voltmeter

1/0

ON/OFF

Alternating current (AC)

Direct current (DC)
Overload cut-out

2. General Safety Instructions

• Important: No changes may be made to the generator.
• Only original parts may be used for maintenance and accessories.
• No changes may be made to the settings of the motor or generator. The speed preset by the manufacturer is not allowed to be changed. The generator or connected equipment may be damaged.
• Repairs and adjustment work may only be carried out by authorized trained personnel.
• Important: Petrol and petrol fumes are highly combustible or explosive.
• Risk of explosion: Never operate the generator in rooms with combustible materials.

- Do not refuel or empty the tank near open lights, fire or sparks. Do not smoke! Important: Exhaust gases can escape despite the exhaust hose. Due to the fire hazard, never direct the exhaust hose towards inflammable materials.

• Always switch off the engine when transporting and refueling the generator.
• Make sure that when you refuel the generator, No fuel is spill on the engine or exhaust pipe.
• Place the generator in a secure, level position. Do not turn, tip or change the generator's position while it is working.

• Secure the generator against shifting and toppling during transport.

• Guard against electric danger.

• Make sure the generator is properly grounded before use.
• Never connect the generator to the power grid.
• Never operate the generator in rain or snow.
• Never touch the generator with wet hands.
• Never use faulty or damaged electrical equipment (this also applies to extension cables and plug connections)
• When working outdoors, use only extension cables that are approved for outdoor use and which are marked accordingly (H07RN).

• The overall length of the extension cables used may not exceed 50 m for 1.5 mm ^2 and 100 m for 2.5 mm.

• Important: Risk of burns. Do not touch the exhaust system or drive unit.

• The generator is driven by a combustion engine, which produces heat in the area of the exhaust (on the opposite side of the sockets) and the exhaust outlet. You should therefore keep clear of these surfaces because of risk of skin burns.
• Do not touch any mechanically driven or hot parts. Do not remove the safety guards.

• Children are to be kept away from the generator.

• Important: Danger of poisoning, do not inhale emissions.

• Never operate the generator in non-ventilated rooms. When operating the generator in rooms with good ventilation, the exhaust gases must be channeled directly outdoors through an exhaust hose.
• Place the generator at least 1m away from buildings and the equipment connected to it.
• Wear suitable ear protection when in the vicinity of the equipment.
• The values quoted in the technical data for sound power level (LWA) and sound pressure level (LWM) are emission values and not necessarily reliable workplace values. As there is a correlation between emission and emission levels, the values are not a reliable basis for deciding on any additional precautions which may be needed. Factors influencing the actual user emission level include the properties of the work area, other sound sources etc., the number of machines and other processes in the vicinity, as well as the time span in which the operator is subjected to the noise. Also, the permitted emission level can vary from country to country. Nevertheless, with this information the user is able to make a better assessment of the dangers and risks involved.

CAUTION: Read all safety regulations and instructions.

Any errors made in following the safety regulations and instructions may result in an electric shock, fire and/or serious injury. Keep all safety regulations and instructions in a safe place for future use.

3. Proper Use

The generator is intended to provide electric tools and light sources with electricity. When using the device with household appliances, please check their suitability in accordance with the relevant manufacturer's instructions. In case of doubt, ask an authorized dealer of the respective appliance. The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

The device is designed for applications operated with a 230V alternating current source for 230V.

4. Technical Data

Generator

Generator type: Synchronous

Ingress Protection: IP23M

Rated voltage Urated: 230 Va.c. / 12V d.c.

Continuous rated power Prated (S1): 2,0 kW Maximum power Pmax(S2) :

2,2 kW (S2, 2min)

Frequency Frated: 50 Hz

Power factor: =1

Performance class: G1

Operating mode S1 (continuous operation)

The machine can be continuously operated with the quoted power output.

Operating mode S2 (temporary operation)

The machine may be temporarily operated with the quoted power output. Afterwards the machine must be stopped for a while to prevent it from overheating

Engine

Engine model: PD168F

Engine design:

Single-cylinder forced air-cooled 4-stroke OHV

Spark plug: LG F6TC

Displacement: 196 cm ^4

Tank capacity: 18 L

Engine oil: Appox.0,6 l (15W40/<0 °C: 5W30)

Weight: 44 kg Guaranteed sound power level L _WA : 95 dB(A) Max. Temperature: 40 °C Max. Altitude (above mean sea level): 1000 m

5. Parts Layout

1. Fuel gauge
2. Fuel cap
3. 230 V\~ socket out lets.
4. 12Vd.c. connector out lets
5. Earth connection
6. Circuit breaker
7. Voltmeter
8. Oil filler plug
9. Oil drain nut
10. Engine switch
11. Choke lever
12. Pull cord
13. Petrol cock
14. Carry handle
15. Spanner
16. DC connecting cord
17. Air filter set
18. Spark plug
19. Spark plug wrench set

6. Before Use.

6.1 Important: Electrical safety

• Electric supply cables and connected equipment must be in perfect condition.
• The generator is to be operated only with equipment whose voltage specifications conform to the generator's output voltage.
• Never connect the generator to any other power supply.
• Keep the cable length to the consumer as short as possible.

6.2 Environmental protection

- Dispose of soiled maintenance material and operating materials at the appropriate collection point.

- Recycle packaging material, metal and plastics.

6.3 Connecting to earth

-The housing is allowed to be connected to earth in order to discharge static electricity. To do this, connect one end of a cable to the earth connection (5) on the generator and the other end to an external earth (for example an earth rod).

7. Operation.

7.1 Before starting the generator.

• You must fill up with engine oil (B12) and fuel before you can start the engine.
• Check the fuel level and top it up if necessary.
• Make sure that the generator has sufficient ventilation.
• Make sure that the ignition cable is secured to the spark plug.
• Inspect the immediate vicinity of the generator.
• Disconnect any electrical equipment which may already been connected to the generator.
• Permissible ambient temperature – 10 to +40°C, max. altitude above sea level 1000 m, relative humidity:90 %(noncondensing)
• Never use the generator in dusty area.

7.2 Starting the engine (reversing starter)

• Open the petrol cock (13) by turning it up.
• Move the engine switch (10) to position "I".
• Move the choke lever (11) to position I∅I.
• Start the engine with the pull cord (12) by pulling the handle forcefully. If the engine does not start, pull the handle again.
• Push the choke lever (11) back again after the engine has started.

Important!

When starting with the pull cord, the motor

may recoil suddenly as it starts up, resulting in hand injuries. Wear protective gloves when starting the equipment.

7.3 Connecting appliances to the generator

- Connect the equipment you want to use to the socket outlets (3)

Important!

- Never connect the generator to the domestic power network as this may result in damage to the generator itself or to other electrical appliances in your home.

- Switch off the machine immediately and contact your service station:

- If the generator is making unusual vibrations or noise.

If the engine is overloaded within rated load range or misfires.

Note: Some electrical appliances (power jigsaws, drills, etc.) may have a higher level of power consumption when used in difficult conditions or starting.

- Use the supplied DC connecting cable to make connection to 12VDC powered appliance.

Important!

The DC output of the generator is not treated by a precise electric circuit.

Never use it to power any precise DC instrument.

Important!

When using the generator to powering a heating device. Please do keep the powered heating device far from the generator.

7.4 Switching off the engine

- Before you switch off the generator, allow it to run briefly with no appliances so that it can "cool down".

- Move the Engine switch (10) to position "O".

- Close the petrol cock.

7.5 Overload cut-out for socket-outlets

Important!

The generator is fitted with an overload cutout. This shuts down the sockets (3). You can restart the sockets by reset the circuit breaker (6).

Important!

If this happens, reduce the electric power you are taking from the generator or remove any defective connected appliances.

Important!

Defective overload cut-outs must be replaced only by overload cut-outs of identical design and with the same performance data. If repairs are necessary, please contact your customer service center.

8. Cleaning, maintenance and storage

Switch off the generator and pull the spark plug boot from the spark plug before doing any cleaning and maintenance work on the equipment.

8.1 Cleaning

- Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low

pressure.

- We recommend that you clean the device after each time finished using.

- Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device.

8.2 Air filter (B10-11)

In this connection, please also read the service information.

- Clean the air filter at regular intervals, and replace it if necessary.

- Remove fixing bolt on the air filter cover (B10).

- Remove the filter elements (B11).

Important!

Do not use abrasive cleaning agents or petrol to clean the elements.

- Clean the elements by tapping them on a flat surface. In cases of stubborn dirt first clean with soapy water, and then rinse with clear water and air dry.

- Assemble in reverse order.

8.3. Spark plug (B9)

Check the spark plug (item 18) for dirt and grime after 50 hours of operation and if necessary clean with a copper wire brush. Thereafter service the spark plug after every 50 hours of operation.

- Pull off the spark plug boot with a twist.

- Remove the spark plug with the supplied spark plug wrench (19).

- Assemble in reverse order.

8.4 Changing the oil and checking the oil level (B12-B14)

The motor oil is best changed when the Engine is at working temperature.

- Only use motor oil SAE - 15W40 / (<0 °C) [SAE - 5W30].

8.4.1 Fill up Oil. (B12)

- Open the oil filler plug by screw it off (9).

- Add exactly 0.6L engine oil with an oil filling jug.

Or refer to content in 8.4.2.

- Screw the Oil filler plug back.

8.4.2 Checking Oil level. (B13)

- Place the generator on a slightly inclined surface so that the dip stick is at proper position.

- Screw off the Oil Filler plug and wipe off any oil on the dip stick.

- Put the oil dip stick back without screw into the Oil filler.

Important!

Do not screw the dipstick in to check the oil level; simply insert it up to the thread.

- Check the dip stick; make sure the oil level is between "H" and "L" mark.

8.4.3 Let out used Oil (B14)

- Open the oil filler plug (8).

- Screw off the oil drain nut (9) and let the hot engine oil drain out into a drip tray.

- After the old oil has drained out, close the oil drain plug and place the generator on a level surface again.

8.4.4 Changing Engine Oil

- changing engine oil refers to the content in 8.4.3 and 8.4.1.

8.5 Oil shortage cut-out

This generator has a Low Oil level Protection system.

The oil shortage cut-out responds if there is too little oil in the engine. In this case it will not be possible to start the engine or it will cut out automatically after a short period of time. It cannot be started again until the engine oil has been topped up (see point 8.4.1).

8.6 Storage

If the generator is going to stop used for long time (more than 3 months).

Make sure have done following points:

- Make sure the fuel tank is empty.

The fuel tank of the generator is not fully sealed. Long time fuel storage could cause fuel deteriorate.

- Make sure there is no fuel in the carburetor.

To empty the carburetor. Unscrew the carburetor out let screw. Collect the fuel inside. Then screw it back on. (B15)

Fuel residual could cause carburetor jamming.

- Make sure the engine is oil empty.

Emptying the oil refers to the content in 8.4.3.

Long time oil storage could cause oil deteriorate. Deteriorated oil could jam the oil sensor.

Important!

Never storage the generator exposed out door.

9. Transport

ATTENTION!

Slipping or falling unit can crush hands and feet.

• Carry the generator on transportation handles:
• Lift the generator evenly.
• Carry the generator to the operating place.
• Drop the generator evenly.

10. Troubleshooting

Fault Cause Remedy
Engine does not start Oil shortage	cut-out has not respondedSpark plug fouledNo fuelBattery voltage too low	Check oil level, top up engine oilClean or replace spark plug (electrode spacing 0.6 mm)Refuel / check the petrol cockCharge the battery
Generator has too little or no voltage	Controller or capacitor defectiveOverload cut-off has triggeredAir filter dirty	Contact your dealerActuate the circuit-breaker and reduce the consumersClean or replace the filter

11. Maintenance schedule

Regular service periodPerform at every indicatedmonth or operating hourinterval, whichever comesfirst.		Eachuse	Firstmonthor20 Hrs.	Every3monthsor50 Hrs.	Every6monthsor100 Hrs.	Everyyearor200 Hrs.
ITEM
Engine oil	Check level	0
	Change		0	0
Air cleaner	Check	0
	Clean			0 (1)
Spark plug	Check-adjust			0
	Replace				0
Spark arrester	Clean				0
Valve clearance	Check-adjust					0 (2)
Combustion chamber	Clean	After every 300 hrs. (2)
Fuel tank and filter	Clean			0 (2)
Fuel tube	Check	Every 1 year (Replace if necessary) (2)
Remark:(1) Service more frequently when used in dusty areas.(2) These items should be serviced by your servicing dealer, Refer to the manual for service procedures.Failure to follow this maintenance schedule could result in non-warrantable failures.

Wichtig!

Read and understand the safety instructions before using the generator.

During operation, toxic gases are produced e.g. carbon monoxide (Which is a colorless and odorless gas) this gas may lead to by suffocation. Only operate the generator outside to ensure adequate ventilation.

2. General Safety Instructions

Nennspannung Urated:

230 V \~/12 V d.c.(8.3 A)

Nennstrom Irated: 5.2 A

Frequenz Frated: 50 Hz

5. Legenda (afb. 1-7)

No.	Material name	quantity
1	Recoil starter combination 1
2	Starting a cup 1
3	The flywheel fan 1
4	The flywheel parts 1
5	Oil seal fluorine rubber 2
6	Bearings 6205 2
7	The crankshaft box body parts 1
8	Crankcase paper pad 1
9	The crankshaft parts 1
10	The exhaust valve spring seat 1
11	Inlet valve 1
12	Crankcase cover parts	1
13	Oil foot parts	1
14	Units under the cover	1
15	The oil alarm	1
16	Speed control lever	1
17	Fine tuning speed spring	1
18	Control arm components	1
19	Speed swinging rod 1
20	Speed swinging rod locking clip	1
21	The drain bolt washer	2
22	To the single component	1
23	O shape clamp	1
24	Components on the ignition coil	1
25	A column	2
26	Governor gear parts	1
27	The camshaft combination	1
28	Piston pin retainer	2
29	The piston pin 1
30	The piston	1
31	Connecting rod parts 1

32	Speed swinging rod gasket	2
33	Piston ring components	1
33-1	Oil ring	1
33-2	Piston ring 1 1
33-3	Piston ring 2 1
33-4	Tabletting ring 2
34	Empty filter components	1
35	Air filter paper	1
36	Air filter bracket	1
37	Carburetor parts	1
38	Carburetor paper pad	1
39	Carburetor insulation block	1
40	Air inlet paper pad 1
41	Cylinder head gasket 1
42	A cylinder head	1
43	Vent gasket	2
44	Fairing component 1
45	The exhaust valve	1
46	Push rod components	2
47	The spark plug parts 1
48	Speed adjustment bracket component	1
49	Push rod guide frame components	1
50	The exhaust valve hat	1
51	Combination valve rocker arm	2
52	Exhaust pipe	1
53	Inlet valve cover oil baffle	2
54	Valve spring	2
55	Inlet valve spring seat	1
56	Cylinder epicranium mat	1
57	Cylinder epicranium parts	1
58	Frame cross arm	1
59	Rack combination	1

60 Rubber mat 4
61 Damping bearing A and B 4
62 Decorative side panel 1
63 Motor combination 1
63—1 Carbon brush 1
63—2 The motor 1
64 Flat mat 8
65 After the muffler dampers 1
66 Muffler parts	1
67 Muffler cover components	1
68 Motor block wind block	1
69 Motor bracket	1
70 Muffler mounting bracket component (on)	1
71 Muffler mounting bracket component (below)	1
72 bolt	4
73 Voltage regulator combination	1
74 Electric tail cover 1
75 Panel assembly	1
75—1 Panel cover 1
75—2 Dc terminal 2
75—3 Grounding line column 1
75—4 Thermal protector	1
75—5 socket	2
75—6 The circuit breaker	1
75—7 Voltage watchcase	1
75—8 Shut down the switch	1
75—9 voltmeter	1
75—10 Electrical components installed version	1
76 bolt	24
77 Play mat	4
78 bolt	3

79	bolt	3
80	bolt	5
81	bolt	2
82	bolt	1
83	Toothed washer	1
84 Flat mat 1
85	Rotor bolt	1
86	The stator bolts	4
87	bolt	10
88	Crankcase dowel pin	2
89	Cylinder head positioning pin	2
90	bolt	4
91	Air intake stud	2
92	Vent stud	2
93	The flywheel nut	1
94 Reel nut 3
95 Control arms tighten bolts 1
96	Don't take the plate nut	2
97	bolt	6
98	Insert lock nut, not of metal 4
99	nut	8
100	bolt	3
101	Oil drain bolt 2
102	Flat mat 8
103	Reset tension spring	1

hereby declares the following conformity under the EU Directive and standards for the following article

GR

This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials.

The warranty period is 24 months and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material aws, will be rectified by our after-sales service staff.

The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing.

This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of

products. In the event of interference with of modifications to the appliance by unauthorised persons, the warranty will be rendered void.

Damages that are attributable to improper handling, over loading, or natural wear and tear are excluded from the guarantee.

Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts.

The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee.

For a guarantee claim, only use the original packaging.

That way, we can guarantee quick and smooth guarantee processing.

Please send us the appliances post-paid or request a Freeway sticker. Unfortunately we will be unable to accept appliances that are not pos

The warranty does not cover parts that are subject to natural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the after-sales centre below:

Subject to change without prior notice.

Matrix GmbH Service

· Mautanger 1 · D-85296 Rohrbach

- Tel.: [phone] · Fax: [phone]

- [e-mail]

GARANTIE

Please check our service centres at www.matrix-direct.net.

FIN

Takuu

Purchased at:
in (city, street):
Name of customer:
Street address:
Postal code, city:
Telephone:
Date, signature:
Fault description:

D GARANTIE