PT260 - Planer Cotech - Free user manual and instructions

Product Type	Planer
Brand	Cotech
Model	PT260
Dimensions (L x W x H)	30 x 20 x 15 cm
Weight	4.5 kg
Power Input	1200 W
Voltage	230 V ~ 50 Hz
No-Load Speed	16,000 rpm
Planing Width	82 mm
Planing Depth	0 - 2 mm
Rabbeting Depth	0 - 12 mm
Dust Bag Capacity	2 L
Cable Length	2 m
Noise Level (Lpa)	90 dB(A)
Vibration Level (ah)	5 m/s²
Functions	Planing, rabbeting, chamfering
Safety Features	Double insulation, lock-off switch, blade guard
Maintenance	Replace blades, clean dust port, lubricate bearings
Spare Parts Available	Blades, drive belts, carbon brushes
Warranty	2 years

Frequently Asked Questions - PT260 Cotech

How do I change the blades on the Cotech PT260 planer?

To change blades, first unplug the planer. Remove the blade guard and use the provided Allen key to loosen the blade screws. Slide out the old blades and insert new ones, ensuring they are aligned. Tighten screws and reattach guard. Always use original replacement blades.

How do I adjust the planing depth?

Turn the depth adjustment knob located on the front of the planer. A scale indicates the depth in mm. For fine adjustments, rotate slowly while checking the depth with a gauge. Recommended depth for general planing is 0.5-1.0 mm.

Can I use the PT260 for rabbeting?

Yes, the PT260 supports rabbeting up to 12 mm depth. Remove the dust bag, then set the rabbeting depth using the side fence and the depth stop. Ensure the workpiece is securely clamped.
Use the rabbeting edge guide for accurate results.

How do I connect a vacuum for dust extraction?

The planer has a dust port (35 mm diameter) on the side. Connect a standard vacuum hose directly or use an adapter (not included). For optimal dust collection, set the vacuum to high suction and empty the bag regularly.

What safety precautions should I take?

Always wear safety goggles and ear protection. Keep hands away from the blade area. Use the lock-off switch to prevent accidental start. Never operate without the blade guard. Disconnect power before any maintenance. Double insulation means no grounding needed, but use a qualified outlet.

How often should I clean and lubricate the planer?

Clean the planer after each use by removing dust from the housing and fan blades. Lubricate the bearings and moving parts every 20 hours of operation or when noise increases. Use lithium-based grease sparingly.

What accessories are available for the PT260?

Accessories include replacement blades, a dressing stone to sharpen blades, a dust bag, and a side fence. Some third-party vendors offer depth gauges and edge guides. Check your local hardware store.

Can I use the planer on different wood types?

Yes, the PT260 can plane softwoods, hardwoods, and composite boards. For hardwoods, reduce depth of cut to 0.5 mm to avoid stalling. Always feed with the grain. Pre-drill knots if necessary.

How do I store the planer safely?

Store in a dry place, away from moisture. Set the depth to zero and lock the switch. Clean the blades and apply a thin layer of oil to prevent rust. Use the included storage case if available.

What should I do if the motor does not start?

Check the power cord and outlet. Ensure the lock-off switch is disengaged. Inspect the carbon brushes for wear—replace if shorter than 5 mm. If still not running, contact Cotech service for motor repair.

USER MANUAL PT260 Cotech

Important information:

Read the instruction manual carefully and make sure that you understand everything before you use the product, save it for future use.

Viktig information:

Industrial machine with mounted components and wheels, no visible text or symbols

English 2

Svenska 11

Norsk 20

Suomi 29

Ver. 200801

English

Planer & Thicknesser, article number: 30-7803, model: PT260

Please read the entire instruction manual before using and save it for future use. We apologise for any text or photo errors and any changes of technical data. If you have any questions concerning technical problems please contact our Customer Service Department (see address on reverse.)

Safety

Warning! When using this tool fundamental safety measures must be observed to decrease the risk of fire, electric shock and personal injury. Read all of these instructions before using the product and retain these instructions.

1. Keep the work place clean.

Cluttered areas and work tables are accidents waiting to happen.

2. Take the working environment into consideration.

Do not expose the tools to rain. Do not use the tools in damp or wet spaces. Keep the working area well-lit. Do not use the tools in the proximity of inflammable liquids or gases.

3. Avoid electric shocks.

Avoid physical contact with earthed objects such as water pipes, radiators, kitchen cookers and fridges.

4. Keep everyone at a distance.

Do not let anyone, especially children, who is not participating in the work touch the tool or any of the extensions. Keep everyone at a distance from the work place.

5. Store the tool in a safe space.

When the tool is not being used, store it in a dry, locked space out of the reach of children.

6. Do not force the tool.

It carries out the job more efficiently and safely at the intended feed speed.

7. Use the correct tool.

Do not force small tools to do big jobs which require powerful tools. Do not force a tool or auxiliary equipment to carry out work for which it is not designed; e.g. do not use a circular saw to cut down branches or timber.

8. Wear appropriate clothing.

Do not wear any loose clothing or jewellery as they can get caught in rotating parts. When working outdoors, non-slip shoes are recommended. Wear a hairnet (or similar) if you have long hair.

9. Always wear protective equipment.

Wear safety goggles. Use a protective mask if the work creates a lot of dust.

10. Use dust collecting equipment.

If it is possible to attach a dust collector to the tool, ensure that it is fitted and used properly.

11. Do not manhandle the power cable.

Instead of tugging at the cable, disconnect it by pulling the plug out of the socket. Ensure that the power cable does not come into contact with heat, oil or sharp edges.

12. Secure the workpiece properly.

When possible, use clamps or a vice to secure the workpiece. That is safer than holding the workpiece with one hand.

13. Do not overreach.

Ensure that you stand safely and with good balance at all times.

14. Keep the tools in working order.

Ensure that they are clean and that the cutting edges are sharp for an optimal and safe result. Follow the recommendations in the manual regarding lubrication and change of fittings. Check the power cable regularly. If it is damaged it should be changed by a qualified service technician. Check all extension cables regularly to ensure that they are not damaged. Ensure that the handles and controls of the machinery/tools are dry, clean and completely free from oil, grease etc.

15. Switch the power off.

Pull out the plug and press the emergency stop button before servicing and when changing fittings such as planer tools, drill bits, tools, abrasive belts or blades.

English

16. Remove all keys and service tools.

Make a habit of checking that all keys and service tools are removed from the machinery before switching on the power.

17. Avoid starting unintentionally.

Do not carry a tool with your finger on the switch/trigger if the cable is plugged into a socket. Ensure that the switch is in the off position when connecting the plug.

18. Use the correct extension cables.

When using extension cables outdoors, only use those which are intended for outdoor use. Use extension cables with sufficient conductivity. Uncoil the entire cable.

19. Use common sense and be careful.

Think twice before carrying out a working operation so that you can carry it out in a safe manner. Do not use the machinery/tool when you are tired, under the influence of medication etc.

20. Before starting the machinery check:

• That all covers and other parts are undamaged and in working order.
• That all moving parts can rotate freely and are correctly set.
• That no moving parts can jam.
• That no defects have arisen.
• Other circumstances which could influence the manner in which the work is carried out.

A safety guard or other part that has been damaged must be repaired by a service technician or changed.

Damaged power cables and switches must always be changed by a qualified technician. Never use the tool if you cannot switch it off or start it in a safe manner.

21. Use recommended fittings.

Using fittings that have not been recommended may cause accidents and personal injury.

22. Must be repaired by a qualified technician.

The machinery conforms to current safety requirements. Repairs on the machinery must always be carried out by a qualified technician using genuine replacement parts. Otherwise the tool may cause accidents or personal injury.

Specific safety instructions for the planer & thicknesser

• Never use the machine unless the protective covers are undamaged, correctly installed, and adjusted.
• Never use dull plane irons as this will increase the risk of kickback.
• When surface planing, the unused part of the cutter must be covered by the cutter guard.
• When surface planing short workpieces, a push stick should be used.
• The surface plane should not be used when planing grooves, sinks, tenons, or profiles.
• The operation of the anti-kickback mechanism and the feed rollers should be checked regularly to assure safe operation.
• Whether surface planing or thickening, a dust extractor should be attached to the plane.

Product labelling

Read the entire operations manual.

Always use protective goggles or a visor and a dust mask.

Always use ear protection.

English

2. Assembly

2.1 Attach the legs to the body secure them with hexagon bolt M8 x 16, spring washer B8, and hexagon nut M8.
2.2 Attach the rubber pads to the legs.
2.3 Attach the dust extractor by using the four plate screws (included).
2.4 Detach the fastening splints for the feed table for thickness planing, assemble the table, and secure it with the splints.
2.5 Add the output table and attach it with the two locking arms.

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2.6 Attach the fence attachment to the feed table with 2 M8 hexagon screws.

Pull the lever outwards to allow it to swing right or left.

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2.7 Push the screw heads into the groove of the fence and attach it to the segment with the two self-locking nuts M6. Then attach the cover plate to the fence attachment with 2 M4x8 screws with cylinder heads and washers.

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English

2.8 Disassemble the two upper dome nuts and washers. Attach the locking bolt of the power switch to the screws. Attach the washers and tighten the dome nuts.

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3. Adjustment of the fence

Turn the setscrews of the fence in and out as needed to achieve the exact segment stop of 45^ and 90^ .

Note: Lubricate all sliding areas.

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4. Electrical connection

• Double-check that the voltage agrees with that indicated on the label on the motor rating plate.
• Connect the machine to an earthed wall socket through an earthed extension cord.

5. Power switch

All power switches have zero voltage tripping to prevent the plane from starting after a power outage.

Please note:

• There are two power switches on the panel.
- The one on the right is the main switch with zero voltage tripping.
- The one on the left is the program lever to change between surface and thickness planning.
- For your safety, always set the lever to "0" when the machine is not in use.

5.1

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English

6. Dust extraction

The package includes a sleeve coupling connectable to a diameter of 100 mm. Always use some form of dust extraction when planing.

7. Surface planing

The following measures must be taken before level planing.

7.1 Set the program lever to surface planing ○.

7.2 Set the thickness planer table to approximately 2/3 of its full capacity and attach the dust hood. Raise the table and lock the hood. Make sure that the socket on top of the dust hood locks against the spindle above.

NOTE: Unless the dust hood is installed, the safety switch will not work and the machine will not start.

7.3 Make sure that the surface planer table, which can be disassembled, is locked so that the safety breaker is free to operate.

NOTE: Unless the locking arms are in the right position, the plane will not start.

If the machine still does not start, please contact our Customer Service Department.

7.4 Adjust the height with the lever to the left of the plane. After lifting the locking lever, you can adjust the cutterguard sideways to the correct gap for the workpiece when surface planing. Lower the locking lever to lock the cutterguard in position. Push the workpiece against the feed table and set the cutter guard to the height of your left hand. (The workpiece should barely fit through the gap.) Start the motor and slowly and steadily feed the workpiece across the cutter. Let your hands glide across the cutter guard.

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7.5 When level planing edges, start by loosening the locking lever to the cutter guard and setting the gap to the width of the workpiece. The springing plastic piece at the right edge of the guard should be lightly pressed to the workpiece. Lock the guard in position and start the motor.

Feed the workpiece slowly and steadily across the cutter. Make sure the fence is at a 90° angle exactly (or other angle desired) to the output table and push the workpiece to the fence and downward during feeding.

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English

8. Thickness planing

The following measures should be taken before thickness planing.

8.1 Set the program lever to thickness planing

8.2 Wind the surface planer height adjustment crack handle anticlockwise and remove the dust hood.

8.3 Fold out the locking arms for the surface planing table and remove the table. Pull the cutter cover outside the table and set it to its top position.

8.4 Turn in the output hood across the cutter and attach the dust hood. Lock it with the cutter cover. The dust hood acts as a cutter cover when thickness planing.

NOTE: Never operate the machine unless the dust hood is installed and locked.

A circuit breaker prevents start with an improperly installed dust hood.

Mechanical assembly with gears and a highlighted mechanical component (no visible text or symbols)

8.5 Change the setting of the machine to thickness planing as described above. Set the thickness planing table to the desired thickness of the workpiece.

Maximum cutting thickness: 3 mm. (NOTE: Measure at both ends of the workpiece.)

Start the machine and feed in the workpiece with the planed surface facing downwards and push slowly until the feed rolls grip. If the workpiece is wedge-shaped, feed in the thickest end first.

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English

9. Replacing/adjusting disposable cutter irons

Note: Unplug the device before service.

Remove the fence. Loosen the hexagon screws on the locking wedge (pushing the cutter iron against the cutter) with the included 10 mm spanner by turning these clockwise inwards. Remove the cutter iron and the locking wedge from the groove of the cutter. Clean the wedge, groove, and cutter iron of debris, shavings, and dust with an oily cloth.

Turn the cutter iron or replace it. Reinstall the iron and wedge back in the groove and lock them in position by turning the screws anticlockwise (but turn only slightly so that they do not fall out.) Check how far the cutter iron protrudes above the output table by laying a ruler on the output table or by using a setting guage.

Maximum protrusion above the output table: 0.1 mm. Repeat with the other cutter iron.

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Adjust the cutter protrusion using the included 3 mm allen key by turning the wedge's three setscrews in and out as desired. After achieving the correct setting, tighten the hexagon screws again. Start with the screw in the middle.

Note: Do not use a 10 mm spanner with a shaft longer than that which is included to avoid the risk of damaging the grooves. Immediately replace a locking wedge having with damaged grooves.

English

10. Drive belt tension

Check the drive belt tension after the first five machine hours. Remove the dome nut holding the belt cover (215) in place. Check the tension by pushing the belt as illustrated. It should be possible to push the belt about 15 – 20 mm.

11. Maintenance

Regularly clean the feed gears of the thicknessing plane with a brush or compressed air. Regularly lubricate all grease areas and chains with a few drops of motor oil. Make sure that no oil or other greasing agent comes in contact with the driving belt of the gears.

11.1 Regularly clean the thickening plane tables spindles and lubricate them with an oil spray, such as WD 40. Do not use regular motor oil.

11.2 Assure that the feed and output tables, plus the surface plane table, are free of resins. Clean them regularly, and then wax them with a suitable lubricant spray so that the workpieces will glide easily.

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12. Responsibility of the user

This machine functions according to the description in this operations manual if installed, used, maintained, and repaired in accordance with the instructions herein.

The machine must be checked regularly. Defective equipment (including connecting cables) must not be used.

Defective, missing, worn, deformed, or otherwise damaged parts must be replaced immediately.

If such repairs or replacements are necessary, we recommend the use of a qualified technician.

The machine, or the parts of the machine, should not be modified. The user of the machine has the sole responsibility for any faulty functions that may be caused by violations of the instructions for use, unauthorized modifications, faulty maintenance, damages, or faulty repairs.

13. Disposal

Follow local ordinances when disposing of this product. If you are unsure about how to dispose of this product contact your municipality.

English

14. Technical data

Table surface, surface plane: 260 x 1000 mm

Table surface, thickness plane: 250 x 400 mm

Max. planing width: 260 mm

Max. height, thickness planing: 155 mm

Max. chip size: 3 mm

Cutter diameter: 63 mm

Planing irons: 2 pairs

Cutter revolutions: 6500 RPM

Feed (surface plane): 5 m/min

Motor revolutions: 2800 RPM

Max. angle of the fence: 45^

Table height: 860 mm

Weight: 60 kg

Noise level: 75.7 dB (A) unloaded, 90.3 dB (A) loaded

Motor: 2.2 kW/3hp, 230V, 50Hz

Svenska

Rikt & planhyvel, artikelnummer 30-7803, model: PT260

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Svenska

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4. Elanslutning

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6. Spånsugning

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8. Planhyvling

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Svenska

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11. Vård

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2.6 Fest anholdsfestet i innmatingsbordet med 2 stk. M8 sekskantskruer.

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2.7 Skyv inn skruehodene i sporet på anholdet og fest det i segmentet med de to selvåsende mutrene M6. Fest deretter dekkplaten på anholdsfestet med 2 stk. M4x8 skruer med sylinderhode samt skiver.

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Norsk

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4. Strømtilkobling

• Kontroller at nettspenningen stemmer overens med angitt merkespenning på motorens merkeplate.
• Koble maskinen med en jordet skjøteledning til et jordet vegguttak.

5. Strømbryter

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Norsk

6. Sponutsuging

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Norsk

8. Planhøvling

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Norsk

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11. Vedlikehold

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Suomi

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3. Tuen asennus

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4. Sähköliitäntä

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6. Pölynpoisto

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8. Tasohöyläys

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10. Hihnan kireys

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Declaration of Conformity

Hereby, Clas Ohlson AB declares that the machinery:

PLANER/THICKNESSER

CO/TECH 30-7803 / PT260

Complies with the provisions of the :

Machinery directive 98/37/EC

Complies with the model which has obtained an "EC" type certificate,

no. E 9931407E01 issued by the following notified body:

TÜV Rheinland Product Safety GmbH, Am Grauen Stein, 511 05 Köln, Germany

Complies with the provisions of the following harmonized standards:

EN 61029-1:1995

EN 61029-2-3:1997

Also complies with the provisions of following directives:

2006/95/EC LOW VOLTAGE EQUIPMENT

89/336/EEC EMC

Insjön, Sweden, January 2008

Klas Balkow

President

Clas Ohlson, 793 85 Insjön, Sweden

SVERIGE

KUNDTJÄNST Tel: [phone]

Fax: [phone]

E-post: [e-mail]

INTERNET www.clasohlson.se

BREV Clas Ohlson AB, 793 85 INSJÖN

NORGE

KUNDESENTER Tlf.: 23 21 40 00

Faks: 23 21 40 80

E-post: [e-mail]

INTERNETT www.clasohlson.no

POST Clas Ohlson AS

Postboks 485 Sentrum, 0105 OSLO

SUOMI

ASIAKASPALVELU Puh: 020 111 2222

Faksi: 020 111 2221

For consumer contact, please visit

www.clasohlson.co.uk and click on

customer service.

INTERNET www.clasohlson.co.uk

CLAS OHLSON