ETMS1825 - Coupe-bordures RYOBI - Free user manual and instructions

USER MANUAL ETMS1825 RYOBI

It is essential that you read the instructions in this manual before operating this machine.

PLEASE READ FIRST These instructions have been written to make it easier for you, the user, to learn how to operate this machine and to do so safely. These instructions should be used as follows:

Q Read these instructions before use. When reading these instructions, pay special attention to and always follow the safety instructions.

Q These operating instructions are intended for people with basic technical knowledge regarding the operation of a machine like this. Inexperienced persons are strongly advised to seek competent advise and guidance from an experienced person before operating this machine.

Keep all documents supplied with this machine for future reference. Retain your proof of purchase in case of a future warranty claim.

Q This machine must not be sold or lent to someone else without being accompanied by these operating instructions and all other documents supplied with the machine.

Q The manufacturer assumes no liability for any damage resulting from the non-observance of any operating or safety instructions given in this manual.

Q Keep your work area tidy – a messy work area invites accidents.

Q Be alert. Know what you are doing. Set out to work with reason. Do not operate the machine while under the influence of drugs, alcohol or medication.

Q Consider environmental conditions: keep your balance at all times.

Q Use suitable work piece supports when cutting long work pieces.

Q Do not operate the machine near inflammable liquids or gases.

Q This machine may only be started and operated by persons familiar with crosscut saws and are aware of the dangers associated with the operation of crosscut saws. Person under 18 years of age may use this machine only in the course of their vocational training, under the supervision of an instructor.

Q Keep bystanders, particularly children, out of the danger zone. Do not permit other persons to touch the machine or power cable while it is running.

Q Do not overload the machine-use it only within the performance range it was designed for free “Technical

SPECIFIED CONDITIONS OF USE This saw is intended for cross cuts, bevel cuts, miter cuts, and compound miter cuts. Grooving is also possible as well. Only such materials suitable for cutting by the saw blade fitted may be cut (see “Technical specifications” for available saw blades).

Avoid the use of an extension cord because the extension cord may overheat and cause a risk of fire.

DANGER! RISK OF ELECTRIC SHOCK!

Do not cut materials and work pieces unless they confirm to the permissible dimensions (see “Technical specifications”).

Q Any use other than the use specified above, any alteration, modification of the machine or use of parts not specifically approved by the manufacturer may cause unforeseeable damage!

Q Do not operate the machine without installed guards.

Q Always keep sufficient distance to the saw blade. Use suitable feeding aids, if necessary. Keep sufficient distance to driven components when operating the machine.

Q Wait for the saw blade to come to a complete stop before removing cutoffs, scrap, etc, from the work area.

GENERAL SAFETY INSTRUCTIONS Observe the following safety instructions to minimize the risk of personal injury or material damage.

Q Also observe and follow the special safety instructions given in the respective chapters.

Do not expose machine to rain. Do not operate machine in damp or wet environment.

Prevent unintended body contact with earthed objects such as radiators, pipes, cooking stoves, refrigerators when the saw is in operation.

Do not cut pieces having a round or irregular cross section, such as firewood, because such pieces cannot be securely held during cutting. A suitable auxiliary fence must be used for firm support when cutting thin work pieces in an upright position.

Q Where applicable, follow the legal directives or regulations for the prevention of accidents pertaining to the use of circular and crosscut saws.

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sleeves; tie back long hair).

Q Never attempt to cut any work pieces which contain

Q Do not attempt to stop the saw blade by pushing the work piece against its side.

Q Ensure the machine is disconnected from power before servicing.

Q Ensure that when turning on (e.g. after servicing) no tools or loose parts are left on or in the machine.

Q Turn power OFF if the machine is not in use. Always unplug the saw from outlet when not in use in a long time.

Q Wear hearing protection

CUTTING HAZARD EVEN WITH THE CUTTING Q Wear dust mask

Wear suitable work clothes

Q When working outdoors wearing of non slip shoes is recommended

Q Wear gloves when changing the cutting blade.

Q Store the saw blade(s) in such manner that nobody can get hurt.

ropes strings cords cables or wires, or to which any of the above are attached.

HAZARD GENERATED BY INSUFFICIENT PERSONAL PROTECTION GEAR!

Some types of wood dust (e.g. beech, oak, ash) is harmful to health when inhaled. Use a dust collector whenever possible. The dust collector must comply with the data stated in the technical specifications.

Q Minimize the amount of wood dust escaping from the machine and the job site into the environment:

Ensure the riving knife is correctly set when working in table saw mode.

Q Do not jam work pieces.

Q Make sure the saw blade is suitable for the work piece material.

Cut thin or thin-walled work pieces only with finetoothed saw blades.

remove wood dust deposit in the work area (do not blow away);

fix any leakages on the dust collector;

Q Always use sharp saw blades.

ensure good ventilation.

Q If in doubt, check work piece for inclusion of foreign matter (e.g. nails or screws).

Q Cut only stock of dimensions that allow for safe and secure holding while cutting.

Q Never cut bundes or more than one work pieces at a same time-the individual pieces cannot be properly secured and controlled. Risk of personal injury if individual pieces are caught by the saw blade uncontrolled.

Q HAZARD GENERATED BY MODIFICATION OF THE MACHINE OR USE OF PARTS NOT TESTED AND APPROVED BY THE MANUFACTURE!

Q Assemble machine in strict accordance with these operating instructions.

Q Use only parts approved by the manufacturer. This applies particularly to:

Remove small cutoffs, scrap, etc, from the work areawhen doing so the saw blade must be at a complete stop.

- saw blades (see “Technical specifications” for stock nos.)

- safety devices (see “Technical specifications” for stock nos.) Do not change any parts. HAZARD GENERATED BY MACHINE DEFECTS!

Be careful that no part of your body or your clothing can be caught by and drawn into the machine. (no neck ties, no gloves, no garments with loose-fitting

Keep machine and accessories in good repair. Follow the maintenance instructions.

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR SPECIAL PRODUCT FEATURES Before using the machine always check for possible damage. Every time you want to use the machine, make sure that all safety devices and protective guards are checked carefully for proper function.

Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the tool. Damage protection devices or parts must be repaired or replaced by a qualified specialist. Have damaged switches replaced by a service centre. Do not operate the machine if the switch can not be turned ON or OFF. Do not operate the machine with a damaged cord or plug or after the machine malfunction has been dropped or damaged in any manner. Keep handles free of oil and grease.

Q Quick change over from crosscut saw mode to table saw mode.

93° cutting angle range for bevel cut (48° left through

45° right) with five preset stops.

110° cutting angle range for miter cut (50° left through

60° right) with ten preset stops.

Q Perfect for mobile use because of its low weight and small dimensions.

Q Sturdy cast aluminium construction for precision cuts.

Q Installation of auxiliary fence possible.

Q A restart protection prevents restarting of the machine when the power is restored after an interruption of the power supply.

Wear hearing protection.

Q Make sure the riving knife is not bend. A bent riving knife will push the work piece against the side of the saw blade, causing noise.

SPECIFICATIONS Voltage

Machine in packing - Length x width x height

Degree of protection

II Maximum work piece cross section

- 90° x 90° - 90° x 45° - 45° x 90° - L45° X 45° R45° X 45° Cutting capacities in the table saw

SPECIFICATIONS Weight Gross weight Net weight

Permissible ambient temperature for operation

Permissible temperature for transport and storage

Noise emission according to EN ISO 3744

Sound power level LWA Sound power level LWA without load Sound pressure level at operator LPA Sound pressure level at operator’s ear LPA without load

Effective value of weighted acceleration (vibration at handle)

Dust collector (not included in standard delivery

-Dust extraction port diameter -Minimum air volume flow -Minimum vacuum flow -Minimum air speed at dust extraction port

7. Tighten screw with the Allen key hand-tight only.

DANGER! Risk of injury by incorrect handling when lifting the machine or turning the machine over. Always hold machine at the base (12).

INSTALLATION AND TRANSPORT CAUTION!

Do not carry the machine by the handle; the handle is not designed to bear the entire weight of the machine. To carry the machine, hold it on both sides of the base (12).

8. Place machine on a suitable surface:

- All four feet must firmly rest on the surface. - The ideal height for the surface is approx.800mm.

Installation (Fig.14)

- The saw must stand securely, even when cutting larger work pieces.

1. Lift the machine out of the box with the help of another person.

2. Turn rotating table into 0° position and tighten the miter lock.

9. Keep the packaging for future use, or separate by material and dispose of in an environmentally friendly manner.

Transport (Fig.5, 12, 13)

If the machine is to be mounted on a workstand:Do not install the rubber feet!

1. Place the lower blade guard (14) from the left hand side in front of the kerf plate’s rear end and push towards the rear.

3. To install the rubber feet, carefully turn the machine over to the right, so it is supported by the motor.

2. Swing sawhead down and engage the lock down pin (22).

4. Fit the nut (A3) into the hole on the bottom of the rubber foot.

3. Place the rip fence over the blade guard and secure in position.

5. Insert the Allen head screw (A1) into the machine’s foot from the top. Attach the rubber foot (A2) with the previously inserted nut (A3) to the screw.

4. Lift the machine by holding it on both sides of the base(12).

6. Tighten the rubber foot hand-tight only.

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The rip fence lock knob(5) must point towards the front of the machine.

After loosening the lock knob, the rip fence(4) can be removed and repositioned in crosscut saw mode(Fig.13) the rip fence is positioned over the blade guard(3). When repositioning the rip fence, always ensure you secure the fence using the rip fence lock knob(5).

In this section the essential operating elements of the machine are introduced.

The proper use of the saw is detailed in Section “Operation”, read this section before using the saw for the first time.

Connection of a Dust Collector

A. Table saw mode operation (Fig. 2, 5, 6, 12)

Some types of wood dusts (e.g. beech, oak, ash) may harmful to health when inhaled. Use a dust collector: - When using the saw in enclosed spaces;

Ensure the table is fully assembled in the correct orientation (Fig. 2), ensure that the lock down pin(22) is positively located and locked to ensure the secondary switch (Switch B (29)) is engaged.

Q To start and stop the machine, use the ON/OFF switch(7).

- When using the saw over extended periods (more than ½ hour per day);

- When cutting oak, beech or ash. The dust collector must comply with the following requirements:

B. Miter Saw mode operation (Fig. 6)

Q Ensure the rip fence(4) is correctly installed to cover the saw blade. This activates switch A(8). Ensure the cover (rip fence) is securely fastened. If not, use rip fence knob (5) to secure.

- Fitting the dust extraction port diameter (43mm);

- Air flow volume • 550m3/h;

- Vacuum at the dust extraction port of the saw • 740

Q To turn the motor on, press on trigger(20) at the handle.

- Air speed at the dust extraction port of the saw •

Q To turn the motor off, release the trigger(20).

Observe and follow the dust collector’s operating instructions as well.

Rotating table (Fig. 7-9)

Adjusting the Riving Knife (Fig.15)

The rotating table (11) turns through 50o to the left and through 60o to the right and engages in preset stops at the 0Ý, 15Ý, 22.5Ý, 30Ý, 45Ý and 60Ý position.

Unplug before adjustment

For turning the miter table, the lock(9) must be loosened.

In order to prevent the miter angle from changing during cutting, the miter table’s lock knob must be tightened (also when the table is engaged at the preset stops.)

The riving knife is factory-set to the lower position. An alignment before initial operation is only necessary if the riving knife’s position has changed during transport or the maximum depth of cut is required.

Bevel tilt setting (Fig.10-11)

1. Raise the upper saw table fully and tighten the depth of cut lock screws.

The track arm holder can be tilted from vertical through

2. Checking the riving knife:

For tilting the track arm holder the bevel locking lever (16) must be loosened.

CAUTION! In order to prevent the bevel angle from changing during cutting, the track arm holder’s lock screw must be tightened (also when engaged in the preset stops).

Distance between the saw blade’s outer edge and the riving knife must be 3-8mm.

The riving knife must be in alignment with the saw blade.

DANGER! The riving knife is one of the safety devices and must be correctly installed for a safe operation.

Rip fence (Fig.12-13)

The rip fence(4) is mounted on the upper saw table(1). 5

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OPERATION The safety lock is released by pressing on it. The sawhead (19) can now be lowered; when the sawhead is lowered the retractable blade guard is retracted, exposing the saw blade.

Only if realignment of the riving knife is necessary:

3. Loosen hexagon socket screws (B1). 4. Adjust riving knife (2) to desired position. Distance between the saw blade’s outer edge and the riving knife must be 3-8mm.

After the cut is made – and the sawhead is in its upper starting position – the retractable blade guard is locked again by the safety lock.

5. Tighten hexagon socket screws (B1).

When the riving knife is set to its upper position the rip fence can only be placed over the blade guard when the upper saw table is fully raised.

Before the machine is set up: - Turn machine OFF, - Unplug - Wait until the machine has come to a complete stop

Connection to AC Power

DANGER! HIGH VOLTAGE Q Operate this machine in dry surroundings only.

Q Operate the machine only on power source meeting the following requirements (see also “Technical specifications”).

1. It’s a must to place rip fence (4) to cover the saw blade and secure in position, and the rip fence must engage Switch A(8), secure in place with the rip fence lock knob(5).

2. Release lock down pin(22) and raise sawhead fully.

- Mains voltage and system frequency conform to the voltage and frequency shown on the machine’s rating label;

3. Remove the lower blade guard (14).

- Fuse protection by a residual current operated device (RCD) of 30mA sensitivity.

4. Use Trigger(20) to activate the machine.

- Outlets properly installed, earthed, and tested.

Q Position power supply cable so it does not interfere with the work and is not damaged.

Q Protect power supply cable from heat, aggressive liquids and sharp edges.

Q Use only rubber-jacketed extension cables of sufficient lead cross-section (3 x 1.5mm2).

Q Do not pull on power supply cable to unplug.

Q Before using the machine always check to see that the following are in proper working order

- Retractable blade guard.

Q Use personal protection gear.

Assume proper operating position - At the front of the saw - In front of the saw - To the side of the line of cut

Q Q CROSSCUT SAW MODE Safety Devices

Retractable blade guard (Fig.16) The retractable blade guard (C1) protects against accidental contact with the saw blade and from chips flying about.

Q The retractable blade guard must always return automatically into its starting position when the sawhead is lifted. When the sawhead is in the starting position the saw blade must be covered all around.

Q Safety lock (Fig.2-3)

The safety lock (6) locks the sawhead in the upper position and prevents the retractable blade guard from 6

Risk of crushing! When tilting the sawhead assembly to the side, hold the sawhead at the handle and keep your fingers away from the track arm holder and out of its tilting range! Hold at the sawhead.

If the type of work requires, use the following: - work support-for long stock, which would otherwise fall off the table on completion of the cut; - dust collector. Use an auxiliary fence if small cutoffs will result when cutting.

Q Always hold the work piece down on the table and do not jam it.

Q Do not attempt to stop the saw blade by pushing the work piece against its side. Risk of injury if the saw blade is blocked.

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NOTE: The miter table engages at defined angles at the 0Ý, 15Ý, 22.5Ý, 30Ý, 45Ý and 60Ý position.

OPERATION Standard cross cuts

- Sawhead fully raised.

A bevel cut cuts the workpiece at an angle other than 90°.

Starting position: - Sawhead fully raised. - Miter table in 0° position, the lock screw of the rotating table is tightened.

- Rotating table in 0° position, the lock screw of the rotating table is tightened.

- Motorhead is in a vertical (90°) position, bevel locking lever tightened. Cutting the work piece:

Cutting the work piece:

1. Loosen the bevel locking level (16) for sawhead tilt at the near of the saw. 2. Tilt the motorhead slowly to the desired position. 3. Tighten the bevel locking lever (16). 4. Hold work piece against the fence. Use the work clamp to secure the work piece if possible. 5. Engage trigger(20) and activate/press the safety lock(6). 6. Slowly swing the sawhead fully down, holding the handle firmly. When sawing exert only moderate pressure to keep the motor speed from dropping. 7. Cut work piece in a single pass. 8. Let the sawhead return slowly to its upper starting position. 9. If no further cutting is required, turn the saw off by releasing the trigger(20)

1. Hold work piece against the fence, use the work clamp to secure the work piece if possible.

2. Engage trigger(20) and activate/press the safety lock(6). 3. Slowly swing the sawhead fully down, holding the handle firmly. When sawing exert only moderate pressure to keep the motor speed from dropping. 4. Cut the work piece in a single pass. 5. Let the sawhead return slowly to its upper starting position. 6. If no further cutting is required, turn the saw off by releasing the trigger(20)

A mitre cut cuts the workpiece at an angle to the fence. Starting position: - Sawhead fully raised.

A compound mitre cut is a combination of the mitre and bevel cut; this means that in a single pass the work piece is cut at an angle other than 90° to the fence and material surface. DANGER! When cutting compound mitres the saw blade is much more exposed than normally-increased risk of injury.

- Motorhead in vertical (90°) position, bevel locking level, tightened.

Cutting the work piece: 1. Loosen the miter table lock knob(9) of the miter table(11). 2. Set to desired angle. 3. Tighten the miter table lock knob.

Always keep sufficient distance to the saw blade.

Starting position: - Sawhead fully raised. - Miter table locked in desired position. - Sawhead tilted to desired angle against the work piece’s surface and locked.

4. Hold work piece against the fence. Use the work clamp to secure the work piece if possible.

5. Engage trigger(20) and activate/press the safety lock(6). 6. Slowly swing the sawhead fully down, holding the handle firmly. When sawing, exert only moderate pressure to keep the motor speed from dropping.

Cutting the work piece:

1. Hold work piece against the fence. Use the work clamp to secure the work piece if possible. 2. Press on the upper half of the ON/OFF switch button and press the safety lock. 3. Slowly swing the sawhead fully down, holding the handle firmly. When sawing exert only moderate pressure to keep the motor speed from dropping. 4. Cut work piece in a single pass.

7. Cut work piece in a single pass.

8. Let the sawhead return slowly to its upper starting position. 9. If no further cutting is required, turn the saw off by releasing the trigger(20) 7

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4 Swing the sawhead down and lock it.

5 Remove the rip fence(4) from blade guard.

5. Let the sawhead return slowly to its upper starting position.

6. If no further cutting is to be done immediately afterwards, turn the saw OFF.

Q Before starting work, check to see that the following are in proper working order.

- Riving knife; - Safety blade guard; - Blade guard; - Push stick.

Q Use personal protection gear

- Dust respirator; - Hearing protection; - Safety goggles.

Q Assume proper operating position:

- At the front of the saw; - In front of the saw; - To the left of the line of cut; - When working with two persons, the other person must remain at an adequate distance to the saw.

Q If the type of work requires, use the following:

- Work support – for long stock, which would otherwise fall off the table on completion of the cut; - Dust collector.

Q Always hold the work piece down on the table and do not jam it.

Q Do not attempt to stop the saw blade by pushing the work piece against its side. Risk of injury if the saw blade is blocked.

TABLE SAW MODE Safety Devices

Blade guard (Fig.12) The blade guard (3) protects against accidental contact with the saw blade and from chips flying about. Always have the blade guard installed during operation. Riving knife (Fig.12) The riving knife (2) prevents the work piece from being caught by the rising teeth of the saw blade and being thrown against the operator. Always have the riving knife installed during operation. Lower blade guard (Fig.12) The lower blade guard (14) protects against accidental contact with the saw blade. The Safety blade guard must always be installed while the machine is in operation. Push stick (Fig.17&18) The push stick (24) serves as an extension of the hand and protects against accidental contact with the saw blade. Always use the push stick if the distance between saw blade and rip fence is less than 120mm. Guide the push stick at an angle of 20° to 30° against the saw table’s surface.

Replace push stick if damaged.

Always use a push stick if distance D of cutting piece is less than 120mm (Fig.17)

1. The blade guard must rest with its front edge on the work piece.

Before the machine is set up (Fig.12 & Fig.13):

- turn machine OFF, - unplug; - wait until the machine has come to a complete stop.

2. If necessary install the rip fence with the lock screw pointing towards you, the operator.

3. Set the rip fence to the desired cutting width. Check on both scales of the upper saw table that the rip fence is parallel with the saw blade.

4. Start saw blade by activating the ‘on’ switch(7).

2 Set miter table into the 0° position and tighten the lock screw.

5. Push the work piece in a steady motion towards the rear and cut in a single pass.

3 It is a must to attach the lower blade guard securely in position, ensuring that switch B(29) activates.

6. Turn machine OFF if no further cutting will be done immediately afterwards by activating ‘off’ switch (7).

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Prior to all servicing;

1. turn the machine OFF, 2. unplug, 3. wait until the machine has come to a complete stop.

9. Put the inner blade flange (E3) arbor washer (E4) on the saw spindle.

- Repair and maintenance work other than described in this section should only be carried out by qualified specialists.

- Replace defective parts, especially of safety devices, only with OEM replacement parts. Parts not tested and approved by the manufacturer can cause unforeseen damage. - Check that all safety devices are operational again after each service.

Fit the inner blade flange correctly! Otherwise the saw might jam, or the saw blade might work itself loose! The inner blade flange is in the correct position when the chamfered collar (Q1) points to the right and the spring ring groove points to the left (Fig.21). 10. Mount the new saw blade (18)- and pay attention to the direction (the arrow on the saw blade must point in the same direction as the arrow on the blade guard)!

Outer blade flange Arbor bolt Blade cover DANGER! Do not use any cleaning agents (e.g. to remove resin residue) which would tend to corrode the light metal components of the machine; the stability of the saw could be compromised.

Use only saw blades conforming to standards and which are designed for the maximum speed (see “Technical specification”).

Right after cutting the saw blade may be very hot – burning hazard! Let a hot saw blade cool down. Do not clean a hot saw blade with any combustible liquids.

Risk of injury, even with the saw blade at standstill. When loosening and tightening the arbor bolt (E1), the retractable blade guard must encompass the saw blade. Wear gloves when changing blades. Set the track arm holder to 0° (vertical) and tighten the bevel tilt lock screw. Loosen the nut holding the blade guard and take the blade guard off. Take upper saw table off. To keep the saw blade from turning, pull the saw blade lock (D1) forward. At the same time slowly turn the saw blade by hand until the saw blade lock engages. Loosen the arbor bolt (E1) on the saw spindle (lefthanded thread). Remove arbor bolt (E1) and outer blade flange (E2) from the saw spindle. Take saw blade (18) off the saw spindle and lift it up to remove from the machine. Remove arbor washer (E4) and the inner blade flange (E3) from the saw spindle. Clean clamping surface of: - Saw spindle - Inner blade flange

- Incorrect size blades - Saw blades made of high speed steel (HSS); - Damaged saw blades; - Cut off wheel blades. DANGER! - Mount the saw blade using only OEM parts. - Do not use loose-fitting reduction rings; the saw blade could work itself loose. - Saw blades have to be mounted in such way that they do not wobble and can not work themselves loose during operation. 11. Install the outer blade flange (E3) - the two flanks must fit over the flats of the saw spindle. 12. Insert the arbor bolt (E1) (left-handed thread) and tighten it with the Allen key fingertight. DANGER! - Do not extend the arbor bolt tightening wrench to get more leverage. - Do not hit the wrench with a hammer to tighten the arbor bolt. 9

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through adjust the screw (K1).

5. Crosswise tighten the four loosened Allen screws holding the motor.

- After tightening the arbor bolt be sure to remove the wrench.

6. Put the left-hand blade cover in place and tighten screws.

13. Install the blade guard and tighten the nut holding the blade guard.

14. Check the function:

8. Put the upper saw table on the machine, tighten screws.

- The retractable blade guard must open without touching the saw blade.

9. Install the blade guard and tighten the nut holding the blade guard.

- When returning the sawhead to starting position the retractable blade guard must automatically encompass the saw blade.

10. Swing sawhead fully down

- The retractable blade guard must open without touching the saw blade.

- In the upper starting position of the sawhead the safety lock must lock the retractable blade guard to prevent unintentional opening.

- When returning the sawhead to the starting the retractable blade guard must automatically encompass the saw blade.

- Check the saw blade lock – the saw blade must turn freely.

- In the upper starting position of the sawhead the safety lock must lock the retractable blade guard to prevent unintentional opening.

Tensioning the Drive Belt

The drive belt, running on the right-hand side of the sawhead assembly behind a plastic cover, needs to be tightened if it has more than 8mm play if pressed in the middle between the two pulleys, or the driving power is no longer transmitted.

- Check the saw blade lock – the saw blade must turn freely.

Replacing the Kerf Plate

DANGER! If the kerf plate is damaged, small parts may become stuck between kerf plate and the saw blade and cause the saw blade to jam. Replace a damaged kerf plate immediately! (Fig.7).

Checking the tension (Fig.22)

1. Swing sawhead fully up. 2. Set track arm holder to 0° (vertical) and tighten the bevel lock screw.

1. Take the fence (13) off.

2. Loosen the kerf plate (21) by prying it loose with a screwdriver and then remove it. This will destroy the kerf plate, it cannot be re-used. 3. Insert the new kerf plate making sure it snaps into place. 4. Install the fence (13).

3. Loosen the nut holding the blade guard and take the blade guard off.

4. Loosen upper saw table screw, backout upper saw table. 5. Remove the plug (F1) located next to the motor. 6. Check the drive belt tension with your finger through the opening. Retension drive belt if it gives more than 8mm (see “Retensioning”).

Fence adjustment (Fig.27)

7. When the drive belt requires no retentioning:

1. Loosen the fastening screws (L1) of the fence.

2. Adjust the fence so that it is exactly square with the saw blade, when the miter table (11) engages at the

- Replace upper saw table and tighten upper sawtable screw.

Retensioning (Fig.23-26)

3. Tighten the fastening screws of the fence.

1. Loosen the three Allen screws (G1) of the left-hand blade cover (G2) and remove the blade cover.

Mitre angle indicator adjustment (Fig.28)

1. Adjust the indicator’s (M1) position after loosening the screw (M2), until the value indicated coincides with the current preset stop position of the rotating table.

2. Loosen two Allen screws through the slots (H1) in the housing.

3. Loosen the two Allen screws (J1) between motor and track arm holder – use an Allen key with a short shank length (max.10mm).

4. To tighten the drive belt, slide the motor to the rear,

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OPERATION Maintenance

Prior to every use Q Remove saw dust and chips from the machine with a brush and dust pen or vacuum cleaner. Q Check the power cable and plug for damage and if damaged, have the damaged parts replaced by a qualified electrician. Q Check all moving parts and make sure that they can move freely and smoothly across their entire ranges. Q Check the riving knife to see that the distance betwen the riving knife – saw blade is between 3mm and 8mm.

Bevel tilt preset stop adjustment (Fig.29)

1. Lock the track arm holder (N2) in the 0° position, 2. Loosen the left/right screw(N1) 3. Adjust the track arm holder until the saw blade is at exactly 90°/45° against the rotating table. 4. Tighten the left/right screw(N1) 5. Adjust the indicator’s N3 position, after loosening the screw N4 until the value indicated coincides with the current preset stop position of the track arm holder. Adjusting the cutting depth stop (Fig.30) The cutting depth stop limits the depth to which the saw blade plunges into the kerf plate opening.

Monthly (if used daily)

Check the drive belt condition and tension, correct if necessary.

Every 300 hours of operation (Fig.10)

Check all nuts, bolts and screws for proper fit and tightness and tighten where necessary. Q Check lateral play of sawhead, adjust by tightening nut (P1) if necessary. Q Check if the sawhead assembly returns to its starting position after being released; if necessary, replace the springs. Q Check function of retractable blade guard.

The cutting depth stop requires adjustment if the saw blade makes contact with the table.

1. Loosen the lock nut (O1) of the cutting depth stop.

2. Adjust the cutting depth stop so that the saw blade will plunge up to the fence into the kerf plate opening. 3. Tighten the lock nut of the cutting depth stop. 4. Lower sawhead until stopped by the cutting depth stop and check to see that the saw blade turns freely in this position.

Using a brush and dust pen or vacuum cleaner, remove all chips and saw dust from, - the setting devices; - the operating elements; - the motor ventilation slots; - the space below the table insert

Q For long work pieces use suitable supports on both sides of the machine.

Q Use auxiliary fence when sawing small cut-offs (this may be a suitable board, fastened with four screws to the fence).

When cutting warped or bent work pieces, make sure that you place the work piece so that the convex side (i.e. the outer side of the bow) is against the fence. Do not cut any work piece while it is standing on edge. Always place it flat on the rotating table. Keep the supporting surfaces clean – in particular, remove resin residue with a suitable cleaning and maintenance spray.

Q Store the saw where it can not be used or tampered with by unauthorized persons.

Q Make sure that nobody can get injured by the stored machine.

AVAILABLE PARTS (FIG.4)

Q Q Never store the saw outdoors, in unprotected areas or damp or wet locations.

Q Q Observe the permissible ambient conditions (see

“Technical specifications”).

Rip fence (4) Lower blade guard (14) Miter gauge (23) Push stick (24) Work clamp (25) Hexagon spanner (26) Exhaust pipe (27) Dust bag (28)

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR English

Saw vibrates heavily

REPAIRS Saw blade warped

Q Replace the saw blade (see chapter “Maintenance”)

Repairs to electric tools must be carried out by qualified electricians only!

Saw blade incorrectly mounted

Electric tools in need of repair can be sent to the service center of your country. Refer to the space parts list for the address. Please attach a description of the fault to the electric tool.

Q Remove the saw blade and then mount it again correctly (see chapter “Maintenance”).

Saw squeals when starting

The drive belt is loose Tighten the drive belt (see chapter “Maintenance – Drive belt tensioning”).

Q ENVIRONMENTAL PROTECTION Rotating table does not move at all or is hard to turn.

Saw dust has built up under the rotating table. Remove the saw dust.

The machine’s packaging material is 100% recyclable.

Q Worn out power tools and accessories contain considerable amounts of valuable raw and rubber materials, which can be recycled.

LABELING TROUBLE SHOOTING This section describes problems and malfunctions which you should be able to resolve yourself. If the measures described here do not solve your problem, please refer to “Repairs”.

SYMBOL Please read the instructions carefully before starting the machine.

Many accidents happen particularly in connection with problems and malfunctions. Therefore please note:

Q Always unplug before servicing.

Q Check that all safety devices are operational again after each fault service.

DESIGNATION CE conformity

V Motor does not run

Check cables, plug, outlet and mains fuse.

No crosscut function

Recycle raw materials instead of disposing as waste. The machine, accessories and packaging should be sorted for environmentallyfriendly recycling.

Transport lock engaged

Q Unlock the transport lock.

Q Actuate the safety lock.

Do not reach into the running saw blade.

The saw blade is blunt and worn (possibly has heat marks from overheating).

The saw blade is not suitable for material you are cutting (see chapter “Technical Specifications”).

Wear safety goggles and hearing protection,Wear dust mask.

Replace the saw blade (see chapter “Maintenance”)

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR D A N G E R S P R O V O Q U É S PA R U N DYSFONCTIONNEMENT DE LA MACHINE !

D A N G E R S P R O V O Q U É S PA R L A MODIFICATION DE LA MACHINE OU PAR L’UTILISATION DE PIÈCES NON TESTÉES ET NON APPROUVÉES PAR LE FABRICANT !

INSCRIPTIONS SYMBOLE ALLGEMEINE GEFAHR!

S I G N I F I C ATO G E VA A R V O O R S N I J W O N D E N Z E L F S WANNEER HET SNIJMECHANISME STILLIGT!

Q Q Q Q Q D E F E C T E N A A N H E T TO E S T E L Z I J N GEVAARLIJK!

2 3 4 5 6. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

MERKINNÄT SYMBOLI FA R E V E D S A G I N G S E LV N Å R SAGEVERKTØYET ER STILLESTÅENDE!

Q FARE FOR SKADER VED INHALERING AV TREHOLDIG STØV!

PLEIE OG VEDLIKEHOLD OPERASJON FARE!

ǼȓȓȄȉȑȇȁȌǿȞ ȁȄȊȇȖȇȌǿ ȁȆȁȄȗȄȌȌȍȂȍ ȒȐȉȍȏȄȌȇȞ (ȁȇȀȏǿȕȇȞ Ȍǿ ȏȒȖȉȄ)

ǮȏȄȅȃȄ, ȖȄȋ ȋǿȗȇȌǿ ȒȐȑǿȌȍȁȊȄȌǿ (ǯȇȐ. 12 ȇ ǯȇȐ.

13): - ȁȚȉȊȝȖȇȑț ȋǿȗȇȌȒ, - ȍȑȉȊȝȖȇȑț; - ȅȃǿȑț, Ȏȍȉǿ ȋǿȗȇȌǿ ȌȄ ȎȏȇȀȚȊǿ ȁ ȎȍȊȌȒȝ ȍȐȑǿȌȍȁȉȒ.

1. ǭȔȏǿȌǿ ȊȄȆȁȇȞ ȃȍȊȅȌǿ ȎȍȉȍȇȑțȐȞ ȄȄ ȎȄȏȄȃȌȇȋ

ȉȏǿȄȋ Ȍǿ ȏǿȀȍȖȄȈ ȖǿȐȑȇ. 158

GB FR DE ES IT NL PT DK SE FI NO RU PL CZ HU RO LV LT EE HR SI SK GR TR BRĪDINĀJUMS! ELEKTROŠOKA RISKS!

Q Q PIEEJAMĀS DETAĻAS (Att. 4)

ÜLDISED OHUTUSJUHENDID Q Q Q Paigaldamine (Joon. 14)

Q OPĆE UPUTE O SIGURNOSTI Q Q PRAVILA ZA SIGURAN RAD Q Hrvatski

PRAVILA ZA SIGURAN RAD Q Q Q Q Q PRAVILA ZA SIGURAN RAD Q Hrvatski

PRAVILA ZA SIGURAN RAD RIZIK OD POVREDE BUKOM!

SPLOŠNA VARNOSTNA NAVODILA Q Q Q PRAVILA ZA VARNO UPORABO Q Slovensko

PRAVILA ZA VARNO UPORABO Q Q N E VA R N O S T UDARCA NAZAJ

(OBDELOVANEC ŽAGA UJAME IN GA VRŽE NAZAJ PROTI OPERATERJU):

PRAVILA ZA VARNO UPORABO Q MEVCUT PARÇALARI(ŞEK.4)

Q All Ryobi products are guaranteed against manufacturing defects and defective parts for a period of twenty four (24) months from the date stated on the original invoice drawn up by the retailer and given to the end user.

Deterioration caused by normal wear and tear, unauthorised or improper use or maintenance, or overload are excluded from this guarantee as are accessories such as battery packs, light bulbs, blades, fittings, bags, etc. In the event of malfunction during the warranty period, please take the NON-DISMANTLED product, along with the proof of purchase, to your retailer or nearest Authorised Ryobi Service Centre. This warranty in no way affects your legal rights concerning defective products.

FR GARANTIE - CONDITIONS DECLARATION OF CONFORMITY We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents.

DK DÉCLARATION DE CONFORMITÉ

Name of company: TECHTRONIC INDUSTRIES CO.

LTD. Address: 24/F, CDW BUILDING 388 CASTLE PEAK ROAD TSUEN WAN HONG KONG Web: www.ttigroup.com Trademarks: The use of the trademark Ryobi is pursuant to a license granted by Ryobi Limited.

Vice President - Engineering