H-6440 - Fan Uline - Free user manual and instructions

USER MANUAL H-6440 Uline

TOOLS NEEDED

Socket Wrench

13 mm Socket

7/16" Socket

9/16" Socket

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PARTS

Fan Head Hardware Pedestal Hardware

Washer x 5

3/8" Bolt x 1M8 Bolt x 5 1/4" Nut x 11/4" Washer x 21/4" Bolt x 1

3/8" Nut x 13/8" Washer x 2

Fan Head x 1

Spring Grommet x 1

Pedestal x 1Base x 1 Spring x 1

SAFETY

CAUTION! Read all instructions carefully before attempting to assemble, install, operate or service the product. Failure to comply with instructions could result in personal injury and/or property damage. Using this product for any other purpose than it was intended, or not within the operating specifications in these instructions will void the warranty and may cause damage to the fan or serious injury to personnel.

WARNING! To reduce risk of fire, electric shock or personal injury:

• Do not expose fan to water or rain.
• Do not use this fan with any speed control device.
• The power source must conform to the electrical requirements of the fan.

• The power cord has a three-prong grounded plug that must be plugged into a GFCI (Ground Fault Circuit Interrupter) protected circuit.

• Do not alter the plug to remove the grounding prong and never use a two-prong adapter.

• Replace damaged or worn power cords immediately.
• Where possible, avoid using extension cords. If one must be used, the cord must be UL listed, be the proper size (Amp rating) and have three-prong grounded connections.
• Before operating this fan, check for worn, damaged or missing parts and replace or repair as needed.
• Disconnect from power source before servicing.

SAFETY CONTINUED

• This fan is intended for general use only. Do not use near hazardous or explosive materials or vapors.
• Never insert fingers or any other objects through the guards when fan is in operation.
• Never operate fan without guards in place.
• Unplug the fan before moving from one location to another.
• All warning and caution labels must be kept in good condition and be replaced if not clearly readable.
• Carefully read all safety messages in these instructions and on equipment safety labels.
• Follow recommended precautions and safe operating practices.
• Certain fans have guards that are not OSHA compliant. These units are designed to be intrinsically safe; however, never allow children near fan when in operation. It is recommended these fans be installed greater than 7' from the ground.
• Fan must be located in an area that allows for adequate air flow around the fan.
• Starving the fan of air may cause the motor to overheat and trigger the unit to shut off.
• Fan motor is thermally protected and will shut off if overheated. Turn unit off and allow motor to cool before restarting.
• Before operating, always check fan for loose or damaged parts. Inspect power cord for damage. Never use fan without safety guards attached.
• Operate only on 120 volt 60 Hz (cycle) current with a minimum 15 amp circuit.
• When used with an extension cord, use a UL-listed, 14 AWG cord equipped with a receptacle to accept the three-prong grounded plug on the fan's power cord and a 3-prong grounded plug for the power source. If extension cord is longer than 50', consult with cord manufacturer for proper cord AWG rating. Always keep power cord and extension cords away from heat, oil and sharp edges. Inspect cords periodically and replace if damaged.

- For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Never use the fan in spaces which contain products such as gasoline, solvents, paint thinners, dust particles, volatile or airborne combustibles, or any unknown chemicals.

WARNING! To reduce the risk of fire, electric shock or injury to persons, do not use replacement parts that have not been recommended by the manufacturer (e.g. parts made at home using a 3D printer).

- To reduce the risk of electric shock and injury to persons, do not use in a window.

- Do not move the fan while operating. Moving fan during operation can cause blade damage.

- To guard against electric shock while operating, do not allow fan to come in contact with other grounded objects such as pipes, radiators, etc. Risk of fire, electric shock or personal injury when performing service or maintenance. Unplug or disconnect the fan from the power supply before servicing.

CAUTION! Automatically operated device. To reduce the risk of injury, disconnect from power source before servicing.

WARNING: This product can expose you to chemicals, including lead and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

ASSEMBLY

PEDESTAL ASSEMBLY

1. Insert the spring and spring grommet into the bottom of the pedestal. (See Figure 1)

Figure 1 Pedestal Spring Spring Grommet

1. Align five holes on bottom of pedestal with the center of the pedestal base. Insert five M8 bolts and flat washers through the pedestal base. Secure using socket wrench and 13 mm socket. (See Figure 2)

M8 Bolt Washer Figure 2

INSTALLING FAN

1. The fan must be mounted so the oscillating mechanism (oscillator base, linkage arm, etc.) is facing down.
2. Set the "sweep" for 90° or 45° by securing the linkage arm to the eccentric hub using the appropriate threaded hole. The fan is shipped factory-assembled for 90°. To change the sweep to 45°, remove the bolt from the outside threaded hole and reattach using the inside threaded hole. (See Figure 3)

Figure 3 Eccentric Hub Inside Hole Linkage Arm Outside Hole Chain Switch

NOTE: The connecting bolt and threaded holes have left-hand threads.

1. Ensure nothing is restricting or obstructing the full range of oscillation.
2. Oscillator Drive Knob: Pull the knob up to disengage the drive. Push the knob down to engage the drive.
3. Pull the chain switch to start the fan motor. The sequence for the two-speed chain switch is as follows:

a. Off
b. On (low speed)
c. Off
d. On (high speed)

ASSEMBLY CONTINUED

ATTACHING FAN TO PEDESTAL

1. Position the fan head mounting bracket next to the pedestal mount.
2. Insert the 3/8" bolt and 3/8" washer through the top pedestal mount hole and center fan head mounting bracket hole. Then insert a 3/8" washer and 3/8" nut and secure using socket wrench and 9/16" socket. (See Figure 4)
3. Insert the 1/4" bolt and 1/4" washer through the slot feature of the pedestal mount and fan head mounting bracket. Then insert a 1/4" washer and 1/4" nut and secure using socket wrench and 7/16" socket. (See Figure 4)

CAUTION! Nuts may loosen over time. It is important to check and tighten fasteners frequently.

CAUTION! Inspect mounts and fasteners frequently for corrosion. Replace any corroded fasteners or parts.

Figure 4 3/8" Washer 3/8" Nut 1/4" Nut 1/4" Washer 3/8" Bolt 1/4" Bolt

PULL CHAIN SWITCH REPLACEMENT

TOOLS NEEDED

Phillips Screwdriver

3/8" Wrench

Adjustable Wrench

Wire Cutter

PARTS

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3-Port Electrical Chain Switch x 1 Rope Pull Chain Extension x 1 Knurled Screw x 1 Wire Nut x 1

INSTRUCTIONS

REMOVAL OF BAD CHAIN SWITCH

1. Unplug fan from power source.
2. Remove Phillips screw from back of motor cap.
3. Remove Phillips screw from oscillating on/off pull knob.
4. Disconnect oscillating arm from the gear drive using a 3/8" wrench.

NOTE: Bolt has reverse threads.

1. Pull back motor cap off to expose switch and wires.

2. Use a crescent wrench to remove nut on chain switch knurled knob. Save nut, knurled screw knob and lock washer, as they will be used during installation of new switch.

3. Remove bad chain switch from motor housing.

4. Using a wire cutter, cut the existing wires connected to the bad chain switch close to the switch. This ensures the wires are still long enough to connect the new switch.

CONNECTING THE NEW CHAIN SWITCH

1. Strip about 1/4" of insulation off of wire ends for a clean connection to new switch.
2. Connect white wire from motor and white wire from power cord together with wire nut. If existing motor already has white wires connected, skip this step and leave white wires connected. (See Figure 5)

Figure 5 Black wire from power cord White wire from motor White wire from power cord Red/Pink wire from motor Blue wire from motor

1. Push blue wire from motor into port number one (high speed). It should lock into place
2. Push red/pink wire from motor into port number two (low speed). It should lock into place.
3. Push black wire from power cord to port "L" (line). It should lock into place.
4. Reassemble fan by reversing steps 1-8 of the removal instructions.

MAINTENANCE

WARNING! Disconnect power before cleaning or maintaining fan in order to prevent serious injury or death.

• Excessive dust and debris may cause overheating and reduced fan performance.

• Keep guards, motor and blades clean by vacuuming or wiping with a damp cloth.

• Do not use harsh chemicals or cleaners to clean any part of the fan.
  • Pressure washing the unit will void the warranty.

• Sealed motor bearings are pre-lubricated and do not require servicing.

TROUBLESHOOTING

OPERATING ISSUE CAUSES RECOMMENDATIONS
Fan does not operate.	Fan is not plugged in. Blown fuse or tripped circuit breaker. Defective on/off switch. Defective motor. Fan blade contacting housing.	Check power cord connection. Replace fuse or reset circuit breaker. Repair or replace switch. Repair or replace motor. Realign fan blade in fan housing.
Insufficient airflow.	Guards excessively dirty. Blade and motor excessively dirty.	Clean inlet and outlet guards. Clean blade and motor.
Excessive noise.	Fan blade contacting housing. Defective motor bearings. Loose guards.	Realign fan blade in fan housing. Repair or replace motor. Tighten guard fasteners.
Excessive vibration.	Damaged fan blade. Motor shaft is bent. Motor is loose.	Replace fan blade. Repair or replace motor. Realign if necessary and tighten fasteners.
Unit fails to oscillate.	Connecting arm is not properly secured. Defective gear assembly.	See Step 2 under Installing Fan. (Page 2) Replace gear box.

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PARTES

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PIÈCES

Pied x 1Base x 1 Ressort x 1

SÉCURITÉ

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