CMCE150 - Polisher Craftsman - Free user manual and instructions

USER MANUAL CMCE150 Craftsman

1 Main handle
2 Side handle
3 Speed control wheel
4 Variable speed trigger switch
5 Lock on/off button
6 Soft rubber gear case grip
7 Hook and loop backing pad
8 Wrench
9 Cutting foam pad
10 Correcting foam pad
11 Finishing foam pad
12 Battery
13 Battery release button

WARNING: Read all safety warnings, instructions, illustrations, and specifications in this manual, including the battery and

charger sections provided in an original tool manual or the separate Batteries and Chargers manual.

Manuals can be obtained by contacting Customer Service. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

HANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION:indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Used without word) Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

English (original instructions) 2

The CMCE150 polisher is designed for polishing painted or unfinished metal, fiberglass, and composite surfaces. Common examples of use include but are not limited to: auto/marine/RV/motorcycle detailing and finish correction, boat construction and repair, and metal finishing.

DO not use under wet conditions or in presence of flammable liquids or gases.

DO not let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term "power tool" in the warnings refers to your mains-operated (cored) power tool or battery-operated (cordless) power tool.

1) Work Area Safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical Safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

3) Personal Safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power Tool Use and Care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping

surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Battery Tool Use and Care

a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265^ (130^) may cause explosion.
g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

6) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Additional Specific Safety Instructions for Polishers

• Clean out your tool often, especially after heavy use. Dust and grit containing metal particles often accumulate on interior surfaces and could create an electric shock hazard.
• Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands and arms. Use gloves to provide extra cushion, take frequent rest periods and limit daily time of use.
• Ensure the switch is in the lock-off position when not in use and before connecting to the power source or battery pack.

Additional Safety Information

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

ANSI Z87.1 eye protection (CAN/CSA Z94.3)
ANSI S12.6 (S3.19) hearing protection,
- NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding,drilling,and other construction activities contains chemicals known to the State of California to cause cancer,birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
  crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. Direct particles away from face and body.
  Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

AUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V.....volts

Hz .........hertz

min.........minutes

• or DC......direct current

Class I Construction (grounded)

.../min..per minute

BPM... .beats per minute

IPM. impacts per minute

OPM. oscillations per minute

RPM . revolutions per minute sfpm surface feet per minute

SPM......... strokes per minute

A. amperes

W... .watts

Wh.....watt hours

Ah.....amp hours

or AC......alternating current

or AC/DC....alternatingordirect current
回............Classll
Construction (double insulated)
n_0 . no load speed
n............rated speed
PSI. . pounds per square inch
...earthing terminal
..safety alert symbol
visibleradiationdo not stare intothe light
wearrespiratory protection
... wear eye protection
...wearhearing protection
...read all documentation
do not expose to rain

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

English

Attaching and Removing Polishing Pads (Fig. A, B)

WARNING: To reduce the risk of serious personal injury, do not allow any loose portion of the polishing pad to spin freely. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

Hook and loop polishing pads with a diameter of 5^ (125 mm) may be used with the CMCE150.

Attaching a Polishing Pad

1. Attach one of the supplied polishing pads 9, 10, 11 to the hook and loop backing pad 7, being careful to center the polishing pads with the hook and loop pad.

Removing a Polishing Pad

1. Pull the polishing pads 9, 10, 11 from the hook and loop backing pad 7.

Attaching Auxiliary Handle (Fig. A, C)

WARNING: Before using the tool, check that the handle is tightened securely.

Thread the auxiliary handle 2 tightly into one of the mounting holes located on either side of the soft rubber gear case 6.

NOTE: If not using auxiliary handle 2 make sure to grip the soft rubber gear case 6 to maintain control of the tool at all times.

Soft Rubber Gear Case Grip (Fig. A)

The soft rubber gear case grip 6 is designed to reduce possibility of scuffs on painted or polished surfaces.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

WARNING: When not in use, place the tool on is side on a stable surface where it will not cause a tripping or falling hazard as shown in Fig. D. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

Installing and Removing the Battery Pack (Fig. A, E)

WARNING: Ensure the tool/appliance is in the off position before inserting the battery pack.

NOTE: For best results, make sure your battery pack is fully charged.

1. To install the battery pack 12 into the tool handle, align the battery pack with the rails inside the tool's handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.
2. To remove the battery pack from the tool, press the battery pack release button 13 and firmly pull the battery pack out of the tool handle. Insert battery into the charger.

Proper Hand Position (Fig. A, D)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction. Proper hand position requires one hand on the main handle 1 and one hand on the auxiliary handle 2 or one hand on the main handle 1 and one hand on the soft rubber gear case grip 6.

Speed Control Wheel (Fig. A, F)

The maximum speed of your tool can be changed by rotating the speed control wheel 3 to the desired setting. The wheel incorporates detents to prevent inadvertent wheel movement and to facilitate speed selection. For added versatility, the variable speed trigger switch 4 may be locked in its full on position and tool speed range changed by means of the speed control wheel alone. The electronic speed control not only lets you select the speed to suit the job, but also helps to maintain that speed as you load the tool by pressing down.

1. The speed control wheel can be set for any speed range between 2000-6000 OPM and the variable speed switch will then control tool speed from zero to the wheel setting. For example: a control wheel setting of 2000 OPM will allow the variable speed switch to operate the tool between zero and 2000 OPM, depending on how far the trigger switch is depressed. A wheel setting of 6000 OPM would allow the switch to operate the tool from zero to 6000 OPM.
2. The electronic speed control feature comes into play whenever the trigger switch is fully depressed and the tool is running at the selected speed determined by the setting of the control wheel. As you load the tool by pushing it down on the work surface, (with the trigger fully depressed) the electronic circuit inside the tool will compensate for the loading and maintaining the selected speed. If the speed selected by the control wheel is 2000 OPM, as in the example above, the tool will maintain approximately 2000 OPM, as it is loaded.
3. It is important to remember two things about electronic speed control:
4. The electronic speed control operates only when the variable speed trigger switch 4 is fully depressed.
5. The effect of electronic speed control is much easier to observe at lower speed settings (2500 OPM and below), than at high speeds. As the tool approaches 3000 OPM, the effect is considerably less dramatic.
6. Keep in mind that, with a conventional polisher running at a typical no-load speed of 2500 OPM, the tool slows down to about 2000 OPM under a polishing load. Your polisher will continue to run at approximately 2500 OPM (or any speed you select with the control wheel) as a load is applied. Since it doesn't slow down, the speed may be greater than you're used to, so some extra caution should be observed until you get the "feel" of your polisher. If you feel the speed is too great, you can, of course, slow the speed down with either the trigger switch or the control wheel.

Variable Speed Trigger Switch (Fig. A)

The CMCE150 is equipped with a variable speed trigger switch 4 that allows speed control from 0 to 6000 OPM.

1. To turn the tool on, squeeze the variable speed trigger switch 4 shown in Fig. A until the tool starts to run. The more you depress the variable speed trigger switch 4, the faster it will operate.
2. Releasing the variable speed trigger switch 4 turns the tool off.
3. Use lower speeds for applying compounds, and higher speeds for polishing. Use the highest speed (fully depress trigger) for buffing the car to a final lustre.

4. The tool can be locked on for continuous use by squeezing the trigger switch fully and depressing the lock on/off button 5 as shown in Fig. A. Hold the lock on/off button 5 in as you gently release the trigger switch. The tool will continue to run.

5. To turn the tool off from a locked-on position, squeeze and release the variable speed trigger switch 4 once.
   NOTE: Do not insert the battery into the tool with the variable speed trigger switch 4 in the locked-on condition. Make sure the trigger is not depressed when inserting the battery into the tool.

6. The variable speed trigger switch has a no-volt release function. In the event of a dead battery or other unexpected shut down, the trigger switch needs to be cycled (depress the trigger switch, release, then depress again) to restart the tool.

Polishing (Fig. A-F)

These instructions and suggestions are intended to familiarize new operators in overall general operation of power polishing. You will develop your own techniques which will make the job easier and faster as you learn power polishing.

IMPORTANT: DO NOT apply excessive pressure against the work surface with this tool. The random orbital motion feature on this tool will perform better when less pressure is applied. Applying excessive pressure will slow the random orbital motion and reduce the effectiveness of the tool.

• You should use utmost care when power polishing around or over sharp objects and contours of the car body. It is very important to use the correct pressure while polishing various sections of an automobile body. For example, light pressure should be applied when polishing over sharp edges of body panels, or over edges of the rain gutter along the top.
• Since everyone does not use the same type of power polish, we recommend you clean and polish a test section on a flat area of the car first. From this test section, you can judge the strength or cleaning action of your power polish.
• Remember, all power polish is not the same. Different brands will react differently on various painted surfaces. Also, you are now using a random orbit polisher with power polish which is entirely different from any hand application which you may have done before. Wash the car before power polishing it. Washing will remove loose dirt, scum, road salt, etc. which could act as an abrasive and damage paint. Loose dirt, etc. will also clog the polishing pad and you will have to clean it more often.
• Without turning the tool on, grasp the handles of the tool and pick it up (Fig. A, D). Keep the tool away from your body and depress the trigger switch. Make sure you have a firm grip on the handles and operate the tool freely without forced effort or unnecessary pressure. The side handle can be easily changed to either side of the tool for left-handed or right-handed operation.

NOTE: Follow the manufacturers instructions on the polish being used.

NOTE: At times of low humidity, the polishing action of the foam pad on the work surface may result in mild static shocks being felt on the tool or work surface.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or

accessories. An accidental start-up can cause injury.

Your CRAFTSMAN power tool has been designed to operate over a long period of time with minimum maintenance.

Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Replacing the Hook and Loop Backing Pad (Fig. A, G)

The hook and loop backing pad 7 can be replaced with CRAFTSMAN part number NA652060 available for purchase at www.craftsman.com or at an authorized service center.

1. To replace the hook and loop backing pad 7, use the supplied wrench 8 and secure the nut on the spindle as shown in Fig. G.
2. Hold the wrench 8 in place and rotate the hook and loop backing pad 7 counterclockwise to loosen the hook and loop backing pad 7.
3. Unthread the hook and loop backing pad 7 from the spindle 14.
4. Thread a new hook and loop backing pad 7 into the spindle. Place the wrench 8 on the nut and rotate the hook and loop backing pad 7 clockwise and tighten in place on the spindle.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by CRAFTSMAN, have not been tested with this product, use of such accessories with this product could be hazardous. To reduce the risk of injury, only CRAFTSMAN recommended correct size hook and loop backing pad, correct size foam pads should be used with this product.

Recommended accessories for use with your product are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN. Call 1-888-331-4569.

Repairs

The charger and batteries are not serviceable. There are no serviceable parts inside the charger or battery pack.

WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a factory service center or an authorized service center. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
  FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.

Register online at www.craftsman.com/account/login.

ENGLISH

Three-Year Limited Warranty

For warranty terms, go to

www.craftsman.com/pages/warranty

To request a written copy of the warranty terms, contact: Customer Service at CRAFTSMAN, 701 East Joppa Road, Towson, MD 21286 or call 1-888-331-4569.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country-specific warranty information contained in the packaging, call the local company, or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-331-4569 for a free replacement.

Utilisation prévue

Col. Santa Fe Alvaro Obregon,

Ciudad de Mexico, Mexico.

C.P 01210

TEL[phone]

R.F.C.BDE8106261W7

Registrar en Linea

WARNING: Use of any other battery packs may create a risk of injury and fire.