XT250000 - Grinder Campbell Hausfeld - Free user manual and instructions

USER MANUAL XT250000 Campbell Hausfeld

CH CAMPBELL HAUSFELD.

Operating Instructions

Close-up of a Campbell Hammerhead tool with no visible text or symbols on the body

Model: XT250000

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information visit www.campbellhausfeld.com

Model #: ____

Serial #: ____

Purchase Date: ____

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

20,000 RPM, 1/4 HP motor and less than a pound make this mini die grinder the tornado of die grinders—spinning like crazy and removing all materials that it encounters! 1/4 inch collet accommodates standard bits for whatever stands between you and getting stuff done.

Campbell Hausfeld® makes it easier for you to finish your projects like a pro. The company's history of creating quality products began in 1836, when it manufactured horse-drawn wagons and agricultural equipment. Today, Campbell Hausfeld offers a complete line of air compressors, air tools and accessories, inflators, nailers and staplers, spray guns, pressure washers, and more. Finish your projects faster and easier with Campbell Hausfeld – The Air Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

if damaged during shipping, handling, or use. Damage may result in bursting and

cause injury or property damage.

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and optimally use your straight die grinder:

• 1/4 inch Plug NPT (M)

o For less stress on your air hose and you, try a flex plug.

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F)

o Eliminate coupler confusion with a universal coupler style.

o Quick-connect couplers quickly, easily join hoses to tools.

o If you don't use a flex plug, consider a swivel coupler to prevent hose kinks and reduce stress on your air hose.

• 20 Gallon air compressor or larger

- Grinding stones/attachments with a 1/4 inch shank

- PTFE tape for all fitting connections

- Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to support your air tools and pneumatic system.

BEST PRACTICES

For best output, maintain pressure at the tool of 90 PSI or best output, maintain pressure at the tool of 90 PSI.
The longer your air hose the greater the pressure drop from compressor to tool. If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air hose to ensure proper tool pressure.
◆ Failure to lubricate and maintain your air tools properly will dramatically shorten their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

SPECIFICATIONS

	XT250000
Maximum pressure (PSI) 90
CFM no load 100% duty 2.8 CFM@ 90 PSI
SCFM no load 100% duty 19.6 SCFM @ 90 PSI
Air Compressor Recommendation 20 gallon
RPM (free speed) 25,000
Collet size 1/4 inch
Size Type Straight
Variable Speed Yes
Horsepower 0.2 HP
Air Inlet 1/4 inch NPT (F)
Minimum Hose Size 3/8 inch
Housing Material	Composite
Tool Weight	0.8 Lbs.
Tool Length	6 inch
Tool Height	1-5/8 inch
Tool Width	2-1/8 inch

GETTING TO KNOW YOUR UNIT

Air Regulator Adjustment Screw Spindle Collet Opening 1/4 inch Collet Nut 17 mm (Collet Nut) Wrench 12 mm (Spindle) Wrench Trigger Air Inlet CAMPBELL NASFERR Exhaust Port

SET UP INSTRUCTIONS

graph LR
    A["Air Hose"] --> B["Plug"]
    B --> C["Quick Coupler"]
    C --> D["Valve"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

* Items shown in Set Up Instructions are not included with this tool.

BEST PRACTICES

The air compressor used with your straight die grinder must be able to maintain a minimum of 90 PSI when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent tool output/performance.
◆ A pressure regulator—used at the tool--is helpful to control the operating pressure of the tool and maintain 90 PSI.
Use an oiler to provide oil circulation through the tool and a filter to remove liquid and solid impurities which can rust or "gum up" internal parts of the tool.
◆ To disconnect a coupler/plug from a system set-up: push the coupler and plug together before pulling the coupler sleeve back and separating the coupler and plug.

LUBRICATION

To protect your tool, lubricate the motor every time--before and after--you use this tool. You cannot oil the motor too often or put too much oil in the air inlet.

1. Disconnect the die grinder from air supply.
2. Turn the tool upside down.
3. While pulling the trigger, pour approximately a teaspoon of air tool oil in the air inlet. Campbell Hausfeld makes an air tool oil under model number ST1270.
4. Connect the tool to the air supply and cover the exhaust port with a towel.
5. Run the tool for about 10 seconds. Oil will spray from the exhaust port when the tool is triggered.
6. Continue to run until no oil is discharged.
7. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

CHANGING ATTACHMENTS

1. Disconnect tool from air supply.
2. To loosen the collet nut to remove an attachment (or to open the collet nut to insert an attachment):

a. Hold the spindle stationary with the spindle wrench (provided); aligning the flat sides of the spindle with the sides of the wrench.

Close-up of hands using a mechanical tool to adjust or install a circular component (no visible text or symbols)

b. Align the collet wrench with the flat sides of the collet nut and turn the collet wrench counter clockwise to loosen the collet nut and remove the attachment.

1. Insert shank of grinder attachment into collet opening. Make sure shank is fully inserted.

2. Tighten the collet nut with the wrenches provided:

a. Hold the spindle stationary with the spindle wrench (provided); aligning the flat sides of the spindle with the sides of the wrench.

b. Align the collet wrench with the flat sides of the collet nut and turn the collet wrench clockwise to tighten the collet nut and secure the attachment.

AIR-FLOW/SPEED ADJUSTMENT

The air-flow regulator controls how much air enters the motor which defines the motor speed/power. To adjust the amount of air flowing to the motor, turn the air regulator adjustment screw in either direction (turns 360 degrees) until desired flow/motor speed is achieved. To prevent injury, do not adjust power settings while the tool is running.

Close-up of hands operating a mechanical device (no visible text or symbols)

STORAGE

Lubricate your die grinder before storing. Follow the air motor lubrication instructions with an exception to step #5. Only run the die grinder for 2-3 seconds (instead of 10 seconds) because more oil needs to remain in the tool when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 8. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that caution is a factor which cannot be built into this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

This warning expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

be harmful if eaten or chewed. Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.

imum operating pressure of the air tool (90 PSI). The air tool could explode and result in personal injury.

1. Do not exceed any pressure rating of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.

2. Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation.

ear protection must be worn during operation.

1. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result in serious personal injury.
2. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.
3. Do not depress trigger when connecting the air supply hose.
4. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.
5. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.

prevents accidental triggering of tool when pressurized air is connected to system.

New Warning

by the hose or pull hose to move tool or a compressor. Keep hoses away from heat,

oil and sharp edges. Replace any hose that is damaged, weak or worn.

1. Protect air lines from damage or puncture.
2. Never point an air tool at oneself or any other person. Serious injury could occur.
3. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.

Releas all pressure WARNING

from the system before attempting to install, service, relocate or perform

any maintenance.

Dis Connectain tool WARNING

from air supply before changing attachments or serious injury could occur.

Make sure attachm WARNING

ent stem is fully inserted into collet opening and collet is securely tightened.

Loose attach-ments could fly off during operation and cause serious injury. Only use attachments rated for a minimum of 25,000 RPM.

This air tool requires

lubrication before initial use and before and after each additional use.

Disconnectaintool WARNING

from air supply before lubricating.

Cover xhaw port WARNING

with a towel before applying air pressure. Oil will discharge through exhaust port

during first few seconds of operation after an airtool has been lubricated. Failure to cover exhaust port can result in serious injury.

1. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
2. Do not put hands near or under moving parts.
3. Always secure workpiece in a vise or clamp. Do not place hands on the back cylinder when operating the tool.
4. Do not use a cut-off disc mandrel on this tool unless a safety guard is in place.

Do not misuse this WARNING

product. Excessive exposure to vibration, work in awkward positions, and repetitive huse injury to hands and arms. Stop using any tool if loss, tingling, or pain occur, and consult a physician.

SAFETY INSTRUCTIONS (CONTINUED)

Safety Glossary

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

potentially hazardous situation which, if not avoided, COULD result in death or

serious injury.

potentially hazardous situation which, if not avoided, MAY result in minor or

moderate injury.

portant information, that if not followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Wear Eye and Hearing Protection

Risk of Pressure

SAVE THESE INSTRUCTIONS DO NOT DISCARD

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or will not operate	1. Grit or gum in tool 1. Flush the tool with CampbellHausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning with Campbell Hausfeld (or comparable) air tool oil.2. No oil in tool 2. Lubricate the tool according to the lubrication instructions in this manual.3. Low air pressure 3. Adjust the compressor regulator to 90 PSI while the tool is running free.4. Air hose leaks 4. Tighten and seal hose fittings, if leaks are found.5. Pressure drops 5. Be sure hose is properly sized. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on total hose length.6. Regulator adjusted wrong 6. Adjust air flow regulator with a flathead screwdriver to maximum speed.7. Worn ball bearing in motor or in angle head7. Replace tool.
Moisture blowing out of tool	1. Water in tank 1. Drain tank (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.2. Water in the air lines/hoses 2 a. Install a water separator/filter.NOTE: Separators work properly only when air steam passing through the separator is cool. Locate separator/filter as far as possible from compressor.b. Install an air dryer.c. Anytime water enters the tool, the tool should be oiled immediately
Excessive vibration	1. Damaged stone or burr2. Collet shaft bent1. Replace with new stone or burr.2. Replace tool.

CH CAMPBELL HAUSFELD.

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long and implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner's manual(s) provided with the product.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

CH CAMPBELL HAUSFELD.

Close-up of a Campbell Hammering tool with no visible text or symbols on the body

Modèle: XT250000

Harrison, Ohio 45030

ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT !

www.campbellhausfeld.com/reg

LIRE ET SUIVRE TOUTES LES INSTRUCTIONS

CONSERVER CES INSTRUCTIONS • NE PAS JETER

AVANT DE COMMENCER

Description

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Close-up of hands using a handheld tool to adjust or install a mechanical component (no visible text or symbols)

ENTREPOSAGE

CH CAMPBELL HAUSFELD.

CH CAMPBELL HAUSFELD.

Máquina de esmerilar reta

Close-up of a Campbell Hammering tool with no visible text or symbols on the body

Modelo: XT250000

Harrison, Ohio 45030

REGISTRE SEU PRODUTO ON-LINE AGORA!

www.campbellhausfeld.com/reg

LEIA E SIGA TODAS AS INSTRUÇÕES

GUARDE ESTAS INSTRUÇÕES • NÃO DESCARTE

ANTES DE COMEÇAR

Descrição

Close-up of hands using a handheld tool to adjust or install a mechanical component (no visible text or symbols)

Close-up of hands assembling or adjusting a mechanical component (no visible text or symbols)

ARMAZENAMENTO

PROBLEMA CAUSAS POSSÍVEIS AÇÃO CORRETIVA

CH CAMPBELL HAUSFELD.

Esmeriladora recta

Close-up of a Campbell Hammering tool with no visible text or symbols on the body

Modelo: XT250000

Harrison, Ohio 45030

Close-up of hands using a handheld device to adjust or install a small electronic component (no visible text or symbols)

Close-up of hands using a power tool to adjust or install a component (no visible text or symbols)

ALMACENAMIENTO

CH CAMPBELL HAUSFELD.