DC260000 - Compressor Campbell Hausfeld - Free user manual and instructions

USER MANUAL DC260000 Campbell Hausfeld

CH CAMPBELL HAUSFELD

Oilless Compressors

Operating Instructions and Parts Manual

Line drawing of a cylindrical industrial air conditioner unit with wheels and control panel (no text or symbols)

Model: DC260000

CAMPBELL HAUSFELD.

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Model #: ____

Serial #: ____

Purchase Date: ____

For parts, product & service information visit www.campbellhausfeld.com

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

BEFORE YOU BEGIN

Description

This residential oilless compressor is designed for do-it-yourselfers with a variety of home and automotive jobs. These compressors power spray guns, impact wrenches and other tools. Compressed air from this unit will contain moisture. Install a water filter or air dryer if application requires dry air.

UNPACKING

CAUTION

Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely attached to lifting device used. Do not lift unit by holding onto tubes or coolers. Do not use unit

to lift other attached equipment.

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

RoWt operate unit WARNING

it if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

GENERAL SAFETY INSTRUCTIONS

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

△ DANGER

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning

potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

NOTICE

Notice indicates important information, that if not followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

Wear Eye and Mask Protection

Read Manual First

Wear eye and hearing protection

Risk of Fire

Risk of Hot Parts

Risk of Explosion

Risk of Shock

Risk of Pressure

GENERAL SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

This WARNING power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

You WARNING last when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, lease visit www.campbellhausfeld.com for customer assistance.

DANGER

BREATHABLE AIR WARNING

This compressor/pump is not equipped and should not be used "as is" to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

General Safety

Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used make up a high pressure pumping system, the following safety precautions must be observed at all times:

Do WARNING Inded. Leaving compressor in AUTO position may allow it to turn on inadvertently. To prevent this and possible damage from power surge, turn to OFF position after each use.

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. Follow all local electrical and safety codes as well as in the United States, the National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).

3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

4. Keep visitors away and NEVER allow children in the work area.

5. Wear safety glasses and use hearing protection when operating the unit.

6. Do not stand on or use the unit as a handhold.

7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.

8. Check all fasteners at frequent intervals for proper tightness.

A WARNING equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

CAUTION Compressor parts may be hot even if the unit is stopped.

1. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

GENERAL SAFETY INFORMATION (CONTINUED)

1. If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for the cause. Vibration is generally a warning of trouble.
2. To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

New WARNING

tempt to adjust safety valve. Keep safety valve free from paint and other accumulations.

WARNING

Never use plastic (PVC) pipe for compressed air. Serious injury or death could result.

▲ DANGER

repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. I, cracked or damaged tanks.

NOTICE

Drain liquid from tank daily.

1. Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank regularly and inspect periodically for unsafe conditions such as rust formation and corrosion.
2. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.

Spraying Precautions

WARNING

Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit.

1. Do not smoke when spraying paint, insecticides, or other flammable substances.

2. Use a face mask / respirator when spraying and spray in a well ventilated area to prevent health and fire hazards.

3. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

1. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

SPECIFICATIONS

	DC260000
Motor HP 1.3
Tank Capacity 26 gallon
Phase Single
Number of Cylinders 1
Air Delivery @ 90 psi 4.0 SCFM
Voltage 110-120
Amperes 14A
Hertz (Cycle) 60
Maximum Pressure 150
Tank Outlet 1/4 in. IM
Unit Weight 105.84 pounds

DIMENSIONS

	DC260000
Length 18.3 in.
Width	17.91 in.
Height	49.6 in.

ASSEMBLY INSTRUCTIONS

Handle Assembly (Figure 1)

1. Place ends of handle around tank and into the mounting pipe. Align holes in handle to holes in mounting pipe.
2. Assemble two (2) screws (from parts package) through holes in mounting pipe and handle. Tighten screws.

A WARNING

completely off the ground. Only

use the handle to lift one end so the wheels may be used to move the unit.

Wheel Assembly (Figure 2)

Wheel assembly kit includes:

• 2 wheels *
• 2 axle bolts *
• 2 washers *
• 2 nuts *

The items marked with an asterisk (*) were shipped loose with the unit.

1. Wheel has an offset hub. Place wheel insert into center of hub. With offset hub facing axle iron, assemble axle bolt through washer and then holes in wheel and axle iron.
2. Place lock washer on axle bolt. Then tighten nut securely to threaded part of axle bolt.
3. Repeat procedure with other side.

Handle Bolt Figure 1 - Handle Assembly

Wheel Nut Spring Washer Axle Figure 2 - Wheel Assembly

GETTING TO KNOW YOUR UNIT

Pressure Switch - Auto/Off Switch - In the "AUTO" position, the compressor shuts off automatically when tank pressure reaches the maximum preset pressure. In the "OFF" position, the compressor will not operate. This switch should be in the "OFF" position when connecting or disconnecting the power cord from the electrical outlet.

Regulator - The regulator controls the amount of air pressure at the hose outlet.

ASME Safety Valve - This valve automatically releases air if the tank pressure exceeds the preset maximum.

Exhaust Tube - This tube carries compressed air from the pump to the check valve. This tube becomes very hot during use. To avoid the risk of severe burns, never touch the discharge tube.

Check Valve - One-way valve that allows air to enter the tank, but prevents air in the tank from flowing back into the compressor pump.

Handle - Designed to move the compressor.

WARNING

Never use the handle on wheeled units to lift the unit completely off the ground.

Drain Valve - This valve is located on the bottom of the tank. Use this valve to drain moisture from the tank daily to reduce the risk of corrosion.

Pressure Gauges - These gauges will show air pressure in the compressor tank and at the compressor outlet.

Outlet Pressure Gauge - Will show air pressure at the outlet in pounds per square inch (psi). Make sure this gauge reads ZERO (by adjusting regulator knob fully counterclockwise) before changing air tools or disconnecting air hose from outlet.

Tank Pressure Gauge - Will show air pressure in tank while the compressor is running, indicating compressor is building pressure properly. This gauge will show maximum pressure of compressor when it shuts off automatically at the pressure switch.

Motor Reset - (not shown, located inside motor). Designed to keep the motor from overheating. The motor has an auto reset protector. To reset once the motor has cooled, turn the pressure switch to the OFF position, then to the AUTO position.

This CAUTION

equipped with an overload protector which will shut off motor if it becomes overloaded.

In the AVersion

ector is actuated, the motor must be allowed to cool down for approximately 30 minutes before it will reset.

Check Valve Pressure Switch (Auto/Off) Outlet Gauge Tank Gauge Safety Valve Regulator

Line drawing of a portable air conditioner unit with wheels and control panel (no text or symbols)

Figure 3

INSTALLATION INSTRUCTIONS

Location

It is extremely important to install the compressor in a clean, dry, and well ventilated area. The compressor must be placed on a firm, level surface where the surrounding air temperature will not be more than 100^ F.

A minimum clearance of 18 inches between the compressor and a wall is required because objects could obstruct air flow.

20 CAUTION compressor air inlet near steam, paint spray, sandblast areas or any other source of contamination. This debris will damage the motor.

Electrical Installation

41 WARNING Electrical connections should be performed by a qualified electrician. Installation must be in accordance with local codes and national electrical codes.

Wiring

1. Local electrical wiring codes differ from area to area. Source wiring, plug and protector must be rated for at least the amperage and voltage indicated on motor nameplate, and meet all electrical codes for this minimum.
2. Use a slow blow fuse or a circuit breaker.
3. This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in Figure 4. Make sure the product is connected to an outlet having the same configuration as the plug. This product must be grounded. In the event of an electrical short circuit, grounding reduces risk of electrical shock by providing an escape wire for electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. Plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

CAUTION

Overheating, short circuiting and fire damage will result from inadequate wiring.

Minimum Gauge of Extension Cord

25 ft. 50 ft.14 12 10	100 ft.
Use of an extension cord may cause excess heat to motor. This could lead to tripped breaker (at electrical panel) or tripped thermal overload (on compressor motor). If this occurs, eliminate extension cord and plug compressor directly into electrical outlet. Avoid using extension cords; use longer air hose(s) instead.

Grounding Pin

Grounded Outlet

Figure 4 - Grounding Method

OPERATING INSTRUCTIONS

Before First Start-Up Break-In Procedure

(Complete this procedure before using compressor for the first time. Once completed, it is not necessary to repeat.)

1. Open drain valve located on bottom of tank.
2. Turn ON/OFF switch to OFF position.
3. Plug in power cord.
4. Turn ON/OFF switch to ON position and run compressor for 30 minutes.
5. Turn ON/OFF switch to OFF position.
6. Unplug power cord.
7. Close drain valve.
   The compressor is now ready for use.

Operating Procedure

1. Turn switch to OFF position and plug in power cord.
2. Turn regulator knob counterclockwise to close air flow.
3. Turn switch to AUTO position.
4. Compressor will build to maximum pressure and shut off.
5. With hose attached to outlet of compressor, attach tire chuck or other tool to open end of hose.
6. Adjust regulator to proper pressure for tool or tire. Operate tool per instructions.
   As air is depleted from the tank by use of a tire chuck, tool, etc., the compressor will restart automatically at its preset "cut-in" pressure. When a tool is being used continuously, the compressor will cycle on and off automatically.
7. Turn switch to OFF position, unplug power cord and drain tank of air when finished using compressor.

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the tank. When using a paint spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective.

A filter in the air line, located as near to the gun as possible, will help eliminate this moisture.

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Compressor will not run 1. Switch in OFF position 1. Make sure compressor is plugged in and switch is ON.
	2. No electrical power at wall outlet 2. Check circuit breaker or fuse at electrical panel.
	3. Compressor has reached automatic shut-off pressure	3. Release air from tank until compressor restarts automatically.
	4. Motor overheated 4. Allow compressor to cool for approximately 30 minutes so thermal overload switch will reset. Make sure compressor is run in a clean, well-ventilated area where temperature will not exceed 100^ .
	5. Loose electrical connection 5. Check all electrical connections.
	6. ON / OFF switch bad 6. Replace ON / OFF switch.
	7. Pressure switch bad 7. Replace pressure switch.
	8. Defective motor 8. Replace pump / motor assembly.
Fuses blow / circuit breaker trips repeatedly	1. Incorrect size fuse, circuit overloaded 1. Check for proper fuse, use time-delay fuse.Disconnect other electrical appliances from circuit or operate compressor on its own branch circuit.
	2. Extension cord usage - wrong gauge wire and/or too long	2. Remove extension cord or refer to Extension Cord Chart on page 5.
	3. Worn check valve 3. Replace check valve.
		check valve with air pressure in tank; bleed
		tank.
	4. Defective unloader valve (on pressure switch)	4. Replace unloader valve.
	5. Defective motor capacitor(s)	5. Replace capacitor(s).
	6. Defective motor 6. Replace motor.
Tank pressure drops when compressor shuts off	1. Loose connections (fittings, tubing, etc.)	1. Check all connections with soap and water solution.Tighten; or remove and apply pipe dope or pipe tape to the threads, then reassemble.
	2. Open tank drain valve 2. Close tank drain valve.
	3. Tank leaks	3. Check tank for leaks with soap and water solution.If leak is detected, tank must be replaced with genuine replacement part.
Compressor runs continuously and / or air output is lower than normal / low discharge pressure	1. Excessive air usage	1. Decrease air usage; compressor not large enough for air requirement.
	2. Clogged intake filter	2. Clean or replace filter.
	3. Open tank drain valve 3. Close tank drain valve.
	4. Air leaks in piping (on machine or in outside system)	4. Check all connections with soap and water solution.Tighten; or remove and apply pipe dope or pipe tape to the threads, then reassemble.
	5. Piston ring worn	5. Replace piston and cylinder.
	6. Broken valve (in pump)	6. Replace valve.
	7. Tank leaks	7. Check tank for leaks with soap and water solution.If leak is detected, tank must be replaced with genuine replacement part.
	8. Defective pressure switch	8. Replace switch.

TROUBLESHOOTING GUIDE (CONTINUED)

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Excessive moisture in discharge air	1. Excessive water in tank 1. Drain tank.2. High humidity 2. Move to area of less humidity; use air line filter.
Knocks, rattles, and/or excessive vibration	1. Loose mounting bolts 1. Tighten bolts.2. Tank not level 2. Use sturdy wedge / object to bring tank to level position.3. Cylinder or piston is worn/scored 3. Replace or repair as necessary.
Compressor runs continuously and safety valve opens as pressure rises	1. Defective pressure switch 1. Replace switch.2. Defective safety valve 2. Replace safety valve with genuine replacement part.
Air leaking from unloader valve on pressure switch	1. Check valve stuck in an open position 1. Replace check valve.2. Unloader valve stuck in open position 2. Replace unloader valve.[IMAGE] check valve with air pressure in tank; bleed tank.

MAINTENANCE AND INSPECTION INSTRUCTIONS

WARNING

Disconnect, tag and lock out power source, then release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

Check compressor often for any visible problems and follow maintenance procedures each time compressor is used.

ASME Safety Valve

WARNING

Do not remove or attempt to adjust the safety valve!

Check the safety valve by performing the following steps:

1. Plug the compressor in and run until shut off pressure is reached.
2. Wearing safety glasses, pull the ring on the safety valve to release pressure from compressor tank. Use your other hand to deflect fast-moving air from being directed toward your face.
3. The safety valve should automatically close at approximately 40 psi - 50 psi. If the safety valve does not allow air to be released when you pull on the ring, or if it does not close automatically, it MUST be replaced.

Line drawing of a hand holding a small mechanical component (no text or symbols)

Figure 5

WARNING

Safety valve must be replaced if it cannot be actuated or it leaks air after ring is released.

Drain Tank

1. Turn compressor off and release pressure from system. (To release pressure from system, pull ring on ASME safety valve. Deflect escaping air by shielding valve with one hand as you pull ring with other hand.) Pull ring until tank is empty.

A large capacity

fast moving air will be released when the safety valve is opened with pressure in the tank. Wear ANSI approved Z87.1 safety glasses.

1. Drain moisture from tank by opening drain valve underneath tank. Tilt tank to remove all moisture.
2. Clean dust and dirt from tank, air lines and pump cover while compressor is still OFF.

Intake Air Filter Maintenance

Removal, Inspection and Replacement (Figure 6). The intake filter element should be removed and checked periodically. A clogged intake filter can decrease compressor performance and cause the compressor to overheat.

1. Remove bolt.
2. Remove the filter cover and filter element. Inspect each piece.
3. If the filter element is dirty or clogged, replace it.
4. Reinstall filter, cover, and bolt.

Figure 6 - Intake Filter Maintenance

IMPORTANT: Locate unit as far from spraying area as hose will allow to prevent overspray from clogging filter.

End of operation/Storage

1. Turn AUTO/OFF switch to the OFF position.
2. Unplug power cord from wall outlet and wrap around handle to prevent damage when not in use.
3. Wearing safety glasses drain tank of air by pulling the ring on the safety valve. Use other hand to deflect fast moving air from being directed toward your face.
4. Drain tank of condensation by opening drain valve on bottom of tank. Tank pressure should be below 10 psi when draining tank.

MAINTENANCE AND INSPECTION INSTRUCTIONS (CONTINUED)

1. Air hose should be disconnected from compressor and hung open ends down to allow any moisture to drain.
2. Compressor and hose should be stored in a cool, dry place.

Technical Service

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

MAINTENANCE SCHEDULE

OPERATION DAILY WEEKLY MONTHLY
DRAIN TANK	●
CHECK AIR FILTER	●
CHECK SAFETY VALVE	●
CLEAN UNIT	●

NOTES

GEITING STARTED

SPECIFICATIONS

INSTALLATION

REPAIR PARTS ILLUSTRATION FOR DC260000

Exploded view diagram of a mechanical device with numbered components for identification

For Repair Parts, visit www.campbellhausfeld.com

24 hours a day - 365 days a year

Please provide following information:

• Model number
• Serial number (if any)
• Part description and number as shown in parts list

REPAIR PARTS LIST FOR DC260000

Ref.

No. Description Part Number: Qty.

1 PUMP/MOTOR ASSEMBLY DC200101AV 1

2 M8 X 30 SCREW -- 4

3 M8 WASHER 8

4 M8 LOCK NUT -- 4

5 RUBBER PAD -- 4

6 FRONT SHROUD -- 1

7 SIDE SHROUD BLACK -- 2

8 SIDE SHROUD GRAY -- 2

9 BACK SHROUD -- 1

10	M5 X 12 BOLT	-- 6
11	ST3X12 TAPPING SCREW	-- 8
12	ST4X18 TAPPING SCREW	-- 8
13	QUICK COUPLER	▼ 1

14 REGULATOR 1

15 NPT 1/4 X 30 CONNECT ▼ 1

16 NPT 1/8 PRESSURE GAUGE OUTLET ▼ 1

17 NPT 1/4 PRESSURE GAUGE TANK ▼ 1

18 PRESSURE SWITCH ▼ 1

19 NPT 1/4 X 40 CONNECT ▼ 1

20 SAFETY VALVE 1

21 G1X8 RELIEF NUT ● 1

22 UNLOAD TUBE DC200152AV ● 1

23 POWER CORD -- 1

24 CABLE CONNECTOR U -- 2

25 CABLE CONNECTOR O -- 1

26 TANK 26 GALLON HORIZONTAL -- 1

27 CHECK VALVE DC200151AV 1

28 DRAIN VALVE DC200153AV 1

29 M6 X 30 HEXALE SCREW -- 2

30 HANDLE -- 1

31 HANDLE GRIP SR130011SV 1

32 BRASS COMPRESSION ▲ 2

33 COMPRESSION NUT ▲ 2

34 EXHAUST TUBE 1

35 M8 X 30 BOLT ■ 2

36 RUBBER FOOT 2

37 M8 NUT 2

38 AXLE 2

39 10 IN. WHEEL ◆ 2

40 M10 SPRING WASHER 2

41 M10 NUT 2

42 FILTER DC200150AV 2

REPAIR PARTS KITS

●	UNLOAD TUBE ASSEMBLY	SR130017SV
■	RUBBER FOOT KIT	SR130013SV
▲	EXHAUST TUBE KIT	SR130018SV
▼	PRESSURE SWITCH/REGULATOR KIT	SR130019SV
◆	TANK WHEEL KIT	SR130020SV

REPAIR PARTS ILLUSTRATION FOR DC200101AV

Exploded view diagram of a mechanical assembly with numbered components for identification

For Repair Parts, visit www.campbellhausfeld.com

24 hours a day - 365 days a year

Please provide following information:

• Model number
• Serial number (if any)
• Part description and number as shown in parts list

REPAIR PARTS LIST FOR DC200101AV

Ref.
No. Description Part Number Qty.

1 M6X35 BOLT	●	4
2 SPRING WASHER	●	5
3 CYLINDER HEAD	●	1
4 O-RING FOR VALVE PLATE UPPER	●	1
5 RELIEF VALVE	■	1
6 T-FITTING CONNECT	■	1
7 M4X8 SCREW	▲	2
8 M4 SPRING WASHER	▲	1
9 VALVE LIFT GUARD	▲	1
10 OUTLET VALVE	▲	1
11 VALVE PLATE	▲	1
12 INLET VALVE	▲	1
13 CAP OF INLET VALVE	▲	1
14 O-RING FOR VALVE PLATE LOWER	▲ ▼	1
15 CYLINDER	▼	1

16 CRANKCASE -- 1

17 ECCENTRIC -- 1
18 M6X16 SCREW	▼	1
19 COVER OF CONROD	▼	1
20 PISTON RING	▼	1
21 CONROD	▼	1
22 FAN	▶	1
23 M6 WASHER	▶	1
24 M6X16 SCREW	▶	1
25 M5X25 SCREW	▼	1
26 M5 SPRING WASHER	▼	5
27 M5 NUT	▼	1
28 6203 BEARING -- 2
29 M6X40 SCREW -- 1
30 6204 BEARING -- 1
31 ROTOR -- 1
32 STATOR -- 1
33 WASHER	-- 1
34 REAR MOTOR SEAT	-- 1
35 M4X6 SCREW	-- 1
36 M4 WASHER	-- 1
37 GROUNDING SIGNAL	-- 1
38 MOTOR FAN	◆	1

Ref.
No. Description Part Number Qty.

39 CIRCLI	◆	1
40 M5X10 BOLT	-- 4
41 M3 SPRING WASHER	-- 4
42 M3X6 SCREW	-- 4
43 STARTING CAPACITOR	◆	1
44 RUNNING CAPACITOR	◆	1
45 M8 INNER WASHER	◆	2
46 M8 NUT	◆	10

REPAIR PARTS KITS

●	PUMP HEAD KIT	DC200156AV
■	COLD START VALVE KIT	DC200157AV
▲	VALVE PLATE KIT DC200158AV
▼	PISTON/CYLINDER KIT	DC200159AV
◆	CAPACITOR KIT	DC200160AV
▶	FRONT END FAN KIT	DC200161AV
◆	MOTOR FAN KIT	DC200162AV

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030, Visit www.campbellhausfeld.com
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld compressor.
4. WHAT PRODUCT IS COVERED BY THIS WARRANTY: This Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with compressor.
D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.
E. Items or service that are normally required to maintain the product, e.g. lubricants, filters and gaskets, etc.
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply with the warranty given by the engine manufacturer which is supplied with the product.
G. Additional items not covered under this warranty:

1. All Compressors

a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Electric motors, check valves and pressure switches.
e. Drain cocks.
f. Damage due to incorrect voltage or improper wiring.
g. Other items not listed but considered general wear parts.
h. Pressure switches, air governors and safety valves modified from factory settings.

1. Lubricated Compressors

a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance guidelines.

1. Belt Drive / Direct Drive / Gas Driven Compressors

a. Belts.
b. Ring wear or valve damage from inadequate filter maintenance.
c. Manually adjusted load/unload and throttle control devices.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, compressor or component which is defective, has malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from State to State or country to country.

CH CAMPBELL HAUSFELD®

Line drawing of a cylindrical industrial machine with wheels and a vent, no text or symbols present

CH CAMPBELL HAUSFELD.

Line drawing of a portable air conditioner unit with wheels and control panel (no text or symbols)

INSTRUCTIONS D'INSTALLATION

Endroit

Line drawing of a hand holding a small mechanical component (no text or symbols)

Figure 5

Purger le réservoir

Technical line drawing of a car air vent assembly with three circular components (no text or labels)

Exploded view diagram of a mechanical device with numbered components for identification

Exploded view diagram of a mechanical assembly with numbered components for identification

CH CAMPBELL HAUSFELD

Line drawing of a cylindrical industrial machine with wheels and a vent, no text or symbols present

CH CAMPBELL HAUSFELD.

Harrison, Ohio 45030

ANTES DE COMENZAR

Descripción

Line drawing of a portable air conditioner unit with wheels and control panel (no text or symbols)

Line drawing of a hand holding a small mechanical component (no text or symbols)

Figura 5

Drene el tanque

Technical line drawing of an electric motor housing with mounting holes and ventilation slots (no text or symbols)

Exploded view diagram of a mechanical device with numbered components for identification

Para repuestos, visite www.campbellhausfeld.com

Exploded view diagram of a mechanical assembly with numbered components for identification