HC100Si - Compressor SCHEPPACH - Free user manual and instructions

USER MANUAL HC100Si SCHEPPACH

Technical line drawing of an air compressor with two motors and a cylindrical tank (no text or symbols)

https://www.scheppach.com/de/service scheppach

HC100Si

DE Kompressor | Originalbetriebsanleitung ..... 5
GB Compressor | Translation of the original operating instructions .... 19
FR Compresseur | Traduction du mode d'emploi original.... 30

Technical diagram of a mechanical assembly with numbered components for identification

2 5 5a 8 8a 8b 10 12b 12a 12 10a 10c 10b

3 5a 5 5a 9

4 10 10b 10c

5 8a 8b 8 12a 12b 12 12a 12b

6 12

7 2 3 4 6 7

Technical diagram of a mechanical device with labeled components and connection points

8

1a 1b 1

1 1a

9 11 11 1a

10 9 9a

Inhaltsverzeichnis

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde

Günzburger Straße 69

D-89335 Ichenhausen

Division Manager Product Center

Andreas Pecher

Head of Project Management

Garantiebedingungen

Revisionsdatum 26.11.2021

https://www.scheppach.com/de/service scheppach

1 Introduction ...... 19
2 Product description (Fig. 1-10).... 20
3 Scope of delivery (Fig. 2) 20
4 Proper use.... 20
5 Safety instructions.... 20
6 Technical data....23
7 Unpacking 24
8 Assembly.... 24
9 Before commissioning.... 25
10 Operation 25
11 Electrical connection 25
12 Cleaning and maintenance 26
13 Storage and transport 27
14 Repair and ordering spare parts 27
15 Disposal and recycling 27
16 Troubleshooting 28
17 EU Declaration of Conformity.... 29
18 Exploded view 42

Explanation of the symbols on the product

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

	Before commissioning, read and observe the operating manual and safety instructions!
	Attention! Failure to observe the safety signs and warning information affixed to the product and failure to observe the safety and operating manual can result in serious injury or even death.
	Wear safety goggles.
	Wear hearing protection.
	If dust builds up, wear respiratory protection!
	Attention: hot surface - danger of burning.
	Warning against electrical voltage.

	Warning! The equipment is remote-controlled and may start-up without warning.
	Do not expose the product to rain. The product may only be stationed, stored and operated in dry ambient conditions.
	Specification of the sound pressure level in dB.
	Guaranteed sound power level of the product.
	The product complies with the applicable European directives.
	The product complies with the applicable Serbian directives.

1 Introduction

Manufacturer:

Scheppach GmbH

Günzburger Straße 69

D-89335 Ichenhausen

Dear Customer

We hope your new product brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this product assumes no liability for damage to the product or caused by the product arising from:

• Improper handling
• Failure to comply with the operating manual
  • Repairs carried out by third parties, unauthorised specialists
  • Installing and replacing non-original spare parts
• Improper use
• Failures of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed.

Note:

The operating manual is part of this product.

It includes important instructions for the safe, proper and economic operation of the product, for avoiding danger, for minimising repair costs and downtimes and for increasing the reliability and extending the service life of the product. In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the product in your country.

Familiarise yourself with all operating and safety instructions before using the product. Only operate the product as described and for the specified areas of application.

Keep the operating manual in a good place and hand over all documents when passing the product on to third parties.

2 Product description (Fig. 1-10)

1. Air filter cover
   1a. Clip fastener
   1b. Air filter
2. On/off switch
3. Pressure switch
4. Pressure regulator
   4a. Quick coupling
5. Transport handle
   5a. Grub screw
6. Manometer (set pressure)
7. Manometer (vessel pressure)
8. Adjustable ditcher (without brake)
   8a. Spring washer
   8b. Nut
9. Pressure vessel
   9a. Drain plug (condensation water)
10. Wheel
    10a. Screw
    10b. Spring washer
    10c. Nut
11. Safety valve
    11a. Drain nut
12. Adjustable ditcher (with brake)
    12a. Spring washer
    12b. Nut

3 Scope of delivery (Fig. 2)

Item Quantity Designation

1. 1 x Transport handle

5a. 4 x Grub screw (M6)

1. 1 x Adjustable ditcher (without brake)

8a. 1 x Spring washer (M12)

8b. 1 x Nut (M12)

10.2 x Wheel

10a. 2 x Screw (M10)

10b. 2 x Spring washer (M10)

10c. 2 x Nut (M10)

1. 1 x Adjustable ditcher (with brake)

12a. 1 x Spring washer (M12)

12b. 2 x Nut (M12)

1 x Compressor

1 x Operating manual

4 Proper use

The compressor is used to generate compressed air for pneumatically powered tools that can be operated with an air rate of up to 230 l/min. (e.g. tyre inflators, air blow guns, paint spray guns). Due to the limited air flow rate, it is not possible to operate tools with a very high compressed air consumption (e.g. orbital sanders, straight grinders and impact screwdriver).

The compressor may only be operated in a dry and well ventilated indoor space.

The product may only be used in the intended manner. Any use beyond this is improper. The user, not the manufacturer, is responsible for damages or injuries of any type resulting from this.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.

Persons who operate and maintain the product must be familiar with the manual and must be informed about potential dangers.

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the product.

The product may only be operated with original parts and original accessories from the manufacturer.

The safety, operating and maintenance specifications of the manufacturer, as well as the dimensions specified in the technical data, must be observed.

Please note that our products were not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the product is used in commercial or industrial applications, or for equivalent work.

Explanation of the signal words in the operating manual

DANGER

Signal word to indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Signal word to indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Signal word to indicate a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

ATTENTION

Signal word to indicate a potentially hazardous situation which, if not avoided, could result in product or property damage.

5 Safety instructions

General power tool safety warnings

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep your work area clean and well-lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) The connection plug of the electric tool must fit into the socket. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Wear personal protective equipment and always safety goggles. Protective equipment such as a dust mask, non-skid safety shoes, safety helmet or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or rechargeable battery, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting tools or spanners/keys before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Avoid abnormal postures. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust extraction can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such precautionary measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and attachments. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use electric tools, insertion tools, etc. according to these instructions. Take into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Only have your power tool repaired by qualified specialists and only with original spare parts. This will ensure that the safety of the power tool is maintained.

5.1 Safety instructions for compressors

ATTENTION

The following basic safety measures must be observed when using this compressor for protection against electric shock, and the risk of injury and fire. Read and observe these instructions before using the Product.

Safe work

1. Take care of your tools

2. Keep your compressor clean in order to work well and safely.
   – Follow the maintenance instructions.

3. Check the connection cable of the electric tool regularly and have it replaced by a recognised specialist when damaged.

4. Check extension cables regularly and replace them when damaged.

5. Pull the connector out of the socket

- When the power tool is not in use or prior to maintenance and when replacing tools such as saw blades, drill bits, cutters.

1. Check the power tool for potential damage.

2. Protective devices or other parts with minor damage must be carefully inspected to ensure that they function correctly and as intended prior to continued use of the electric tool.

3. Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of the power tool.
4. Damaged protective devices and parts must be properly repaired or replaced by a recognised specialist workshop, insofar as nothing different is specified in the operating manual.
5. Do not use any faulty or damaged connection cables.

ATTENTION

For your own safety, only use accessories and additional equipment that are indicated in the operating manual or have been recommended or indicated by the manufacturer. Use of other tools or accessories that those recommended in the operating manual or in the catalogue could represent a personal danger to you.

1. Replacing the connection cable

- If the connection line is damaged, it must be replaced by the manufacturer or an electrician to avoid danger. There is a risk of electric shock.

1. Inflating tyres

- Check the tyre pressure immediately after filling using a suitable pressure gauge, e.g. at a petrol station.

1. Street-legal compressors in construction site operation

- Ensure that all hoses and fixtures are suitable for the maximum permissible working pressure of the compressor.

1. Set-up location

- Only set up the compressor on a flat surface.

1. In case of pressures above 7 bar, it is recommended to equip supply hoses with a safety cable (e.g. a wire rope).
2. Avoid over-stressing the piping system by using flexible hose connections to prevent kinking.

5.2 Additional safety instructions

Observe the corresponding operating manuals of the respective compressed air tools / compressed air attachments!

The following general warnings must also be observed.

5.2.1 Safety instructions for working with compressed air and air blow guns

• Ensure there is sufficient distance to the product, at least 2.50 m, and keep the compressed air tools / compressed air attachments away from the compressor during operation.
• Compressor pump and lines reach high temperatures during operation. Touching them will cause burns.
• The air which is sucked in by the compressor must be kept free of impurities that could cause fires or explosions in the compressor pump.
• When disconnecting the hose coupling, hold the coupling piece of the hose firmly with your hand. This will ensure that you avoid injuries caused by the hose recoiling.
• Wear safety goggles and a respirator when working with the compressed air pistol. Dusts are harmful to health! Foreign objects or blown off parts can easily cause injuries.

DANGER

Danger of injury!

Do not blow on people or clean clothing whilst on the body with the air blow gun.

5.2.2 Safety instructions when using spraying attachments (e.g. paint sprayers)

• Keep the spray attachment away from the compressor when filling so that no liquid comes into contact with the compressor.
• Never spray in the direction of the compressor when using the spraying attachments (e.g. paint sprayers). Moisture can lead to electrical hazards!

DANGER

Risk of explosion!

Do not process any paints or solvents with a flash point below 55^ C.

DANGER

Risk of explosion!

Do not heat up paints or solvents.

• If harmful liquids are processed, filter devices (face masks) are required for protection. Also observe the information on protective measures provided by the manufacturers of such substances.
• The information and labelling of the hazardous substances ordinance affixed to the outer packaging of the processed materials must be observed. If necessary, take additional protective measures, in particular wear suitable clothing and masks.

DANGER

Risk of explosion!

Do not smoke during the spraying process or in the working area.

Paint vapours are also highly flammable.

• Never set up or operate the equipment in the vicinity of a fire place, open lights or sparking products.
• Do not store or consume food or drinks in the work area. Paint fumes are harmful to health.
• The working area must be larger than 30m^3 and sufficient air exchange must be ensured during spraying and drying.
• Do not spray into the wind. Always observe the regulations of the local police authorities when spraying flammable or hazardous spraying materials.
• Do not use media such as white spirit, butyl alcohol and methylene chloride in conjunction with the PVC pressure hose. These media destroy the pressure hose.
• The work area must be separated from the compressor so that it cannot come into direct contact with the working medium.

5.2.3 Operation of pressure vessels

• Anyone who operates a pressure vessel must keep this in good working order, operate and monitor it correctly, perform the necessary maintenance and servicing works immediately and implement safety measures as required according to the circumstances.
• The regulatory authority can instruct necessary monitoring measures in individual cases.
• A pressure vessel must not be operated if it exhibits a defect that poses a danger to personnel or third parties.
• Check the pressure vessel for rust and damage each time before use. The compressor shall not be operated if the pressure vessel is damaged or rusty. If you discover damage, please contact the customer service workshop.

Store all safety information and instructions safely.

Residual risks

The product has been built according to state-of-the-art and the recognised technical safety rules.

However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
- Residual risks can be minimised if the "Safety Instructions" and the "Intended Use" together with the operating manual as a whole are observed.
- Prevent the product being unintentionally started up.
- Keep your hands away from the working area when the product is in operation.
- Comply with the stipulated maintenance and safety instructions in the operating instructions.

WARNING

This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain circumstances. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

6 Technical data

Rated voltage 230 V~/	50 Hz
Rated power consumption 2200 W	(S3* | 50%)
Idle speeds 2,850 rpm
Pressure vessel volume approx. 100 l
Operating pressure approx. 8 bar
Theo. Suction capability approx. 510 l/min
Effective output rate at 2 bar approx. 230 l/min
Effective output rate at 4 bar approx. 195 l/min
Effective output rate at 7 bar approx. 150 l/min
Protection category IP 20
Length of mains connection cable	2 m
Max. installation altitude (above sea level)	1000 m
Weight	approx. 55.6 kg

Subject to technical changes!

\*Operating mode S3 (periodic intermediate duty)

The operation consists of a nominal load and standstill time.

The cycle time is 10 min, the relative duty cycle is 50% of the cycle time.

WARNING

Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection for you and persons in the vicinity.

The noise and vibration values have been determined in accordance with EN 62841-1.

Noise data

Sound pressure level L_pA	70.28 dB
Measurement uncertainty K_pA	0.27 dB
Measured sound power level L_wA	90.27 dB
Guaranteed sound power level L_wA	91 dB
Measurement uncertainty K_wA	0.27 dB

The specified noise emission values have been measured in accordance with a standardised test procedure and can be used to compare one power tool with another.

The specified device emissions values can also be used for an initial estimation of the load.

WARNING

The noise emission values can vary from the specified values during the actual use of the power tool, depending on the type and the manner in which the electric tool is used, and in particular the type of workpiece being processed.

Try to keep the stress as low as possible. For example: Limit working time. In doing so, all parts of the operating cycle must be taken into account (such as times in which the power tool is switched off or times in which it is switched on, but is not running under a load).

7 Unpacking

WARNING

The product and the packaging material are not children's toys!

Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

• Open the packaging and carefully remove the product.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the product and accessory parts for transport damage. Immediately report any damage to the transport company that delivered the Product. Later claims will not be recognised.
• If possible, keep the packaging until the expiry of the warranty period.
• Familiarise yourself with the product by means of the operating manual before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Spare parts can be obtained from your specialist dealer.
• When ordering please provide our article number as well as type and year of manufacture for the product.

8 Assembly

ATTENTION

Always make sure the product is fully assembled before commissioning!

ATTENTION

Due to the heavy product weight, we recommend that at least two people assemble the product.

WARNING

Danger of injury!

Do not insert the mains plug into the socket until you are ready to use the product.

Tool required:

• Allen key, 3mm^*
• 2x open-ended spanner/socket spanner, size 17 mm*
• Open-ended spanner AF 19 mm*

* = may not be included in the scope of delivery!

8.1 Fitting the transport handle (5) (Fig. 3)

1. Attach the transport handle (5) to the assembly holes on the pressure vessel (9).
2. Use two grub screws (5a) on each side to secure the transport handle (5) and tighten them until they are hand-tight.
   Use a 3 mm Allen key.

8.2 Fitting the wheels (10) (Fig. 4)

1. Place a pad on the floor to avoid damage to the product.
2. Tip the product slightly onto its side.
3. Fit one wheel (10) into the assembly holes provided on the base frame.
4. Fit the wheel (10) to the base frame using a screw (10a) and secure it with a spring washer (10b) and a nut (10c).
   Use two 17mm open-end spanners/socket spanners.
5. Repeat the process on the opposite side.

8.3 Fitting the adjustable ditchers (8/12) (Fig. 1, 5)

1. Tilt the product backwards onto the wheels (10).
2. Guide the threaded rod for the adjustable ditcher (8) through the assembly holes provided for this and secure it with a spring ring (8a) and an M10 nut (8b). Use a 19mm open-ended spanner.
3. Repeat the process on the opposite side. Use the adjustable ditcher (12) and secure it with a spring ring (12a) and an M10 nut (12b).

8.3.1 Blocking/releasing the adjustable ditcher (12) (Fig. 6)

- To lock the adjustable ditcher (12), push the brake pedal down using your foot – the adjustable ditcher (12) is then blocked.

- To release the adjustable ditcher (12), pull the brake pedal up – the adjustable ditcher (12) can then be moved again freely.

9 Before commissioning

WARNING

Danger of injury!

Do not insert the mains plug into the socket until you are ready to use the product.

WARNING

Always remove the mains plug before carrying out adjustments on the product.

CAUTION

Unsuitable extension cables could be dangerous. There is a risk of persons being injured due to electric shock.

General information

• Proceed with caution. Familiarise yourself with the application and possible restrictions, but also with the specific potential dangers.
• Before connecting of the product, make certain that the data on the type plate matches with the mains power data.
• Inadequately informed operators can endanger themselves and others through improper use. The operator is responsible for the safety of third parties.
• Check the product regularly for damage.
  • The product must be installed close to the consumer.
• Long air lines and supply cables (extension cable) should be avoided.
• Ensure that the intake air is dry and dust-free.
• Do not install the product in a damp or wet room.
• Operate the product only in suitable areas (well ventilated, ambient temperature +5°C to 40°C). There must be no dust, acids, vapours, explosive or flammable gases in the room.
  • The product is suitable for use in dry rooms. It must not be used in areas where splashed water is present.
  • The product may only be used outdoor briefly when the ambient conditions are dry.
• The product must always be kept dry and must not be left outdoors after work is complete.

9.1 Mains power connection

• The product is equipped with a mains cable with an earthed plug. This can be connected to any mains socket 230 V\~50 Hz with an earth contact and that is protected at 16 A.
• Before commissioning, ensure that the mains voltage matches with the operating voltage and the machine's power rating on the type plate.
• Long supply cables, extensions, cable reels, etc. cause a drop in voltage and can impede motor start-up.
• At low temperatures below +5 °C, sluggishness may make starting difficult or impossible.

10 Operation

10.1 On/Off switch (2) (Fig. 7)

1. Insert the mains plug into a properly fused mains socket.
2. Pull the On/off switch (2) upwards to switch on the compressor.
3. Press the On/off switch (2) down to switch off.

10.2 Adjusting the pressure (Fig. 7)

1. The pressure at the pressure gauge (6) is adjusted with the pressure regulator (4).
2. The adjusted pressure can be drawn from the quick coupling connections (4a).
3. The vessel pressure can be read off at the pressure gauge (7).

10.3 Adjusting the pressure switch (3) (Fig. 7)

The pressure switch (3) is set at the factory.

Cut-in pressure approx. 6 bar

Cut-out pressure approx. 8 bar

10.4 Fitting the compressed air hose\* (Fig. 7)

Connect the plug nipple* of the compressed air hose* to the quick coupling connections (4a). Then connect the compressed air tool* to the quick coupling* of the compressed air hose*.

* = may not be included in the scope of delivery!

11 Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

When working with spray attachments and during temporary use outdoors, the product must be connected to a residual current circuit breaker with a trigger current of 30 mA or less.

11.1 Damaged electrical connection cables

The insulation on electrical connection cables is often damaged.

This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors,
• Kinks where the connection cable has been improperly fastened or routed,
• Places where the connection cables have been cut due to being driven over,
  • Insulation damage due to being ripped out of the wall socket,
• Cracks due to the insulation ageing.

Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables of the same designation.

The printing of the type designation on the connection cable is mandatory.

Safety information for replacing damaged or defective mains connection cables

Connection type Y

If it is necessary to replace the mains connection cable, this must be done by the manufacturer or their representative to avoid safety hazards.

11.2 AC motor

Connections and repair work on the electrical equipment may only be carried out by electricians.

• The mains voltage must be 230 V\~.
- Extension cables up to 25 m long must have a cross-section of 1.5 mm ^2 .

11.3 Important information

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

12 Cleaning and maintenance

WARNING

Have maintenance and repair tasks that are not described in this operating manual, carried out by a specialist workshop. Use only original spare parts.

WARNING

Improper maintenance or cleaning work can cause injuries!

WARNING

The product may start unexpectedly and cause injuries and burns during cleaning, repair and maintenance work.

• Switch the product off.
  – Pull out the mains plug.
• Allow the product to cool.
• De-pressurise the compressor.

Note:

Release overpressure in the compressor by switching off the compressor and using up the compressed air still in the pressure vessel, e.g. with a compressed air tool running at idle or with an air blow gun.

12.1 Cleaning

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the product clean with a clean cloth* or blow it off with compressed air* at low pressure. We recommend that you clean the product directly after every use.
• Clean the product at regular intervals using a damp cloth* and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the product. Make sure that no water can penetrate the product interior.
  • We recommend that you clean the product directly after every use.
• The hose and injection tools must be disconnected from the compressor before cleaning. The compressor must not be cleaned with water, solvents or similar.

12.2 Maintenance

12.2.1 Maintaining the air filter (1b) (Fig. 8)

DANGER

Risk of fire and explosion!

If not cleaned correctly, fuel may ignite and even explode. This can lead to severe burns or death.

• Only clean the air filter by knocking it out.
• Never clean the air filter with petrol or flammable solvents.

ATTENTION

Risk of damage!

Operating the engine without a filter element or with a damaged filter element can cause engine damage.

- Never run the engine without the air filter element or with a damaged filter element. This would allow dirt into the engine, which would result in severe damage to the engine.

ATTENTION

Fouled air filters diminish the engine output due to reduced air supply to the carburettor. Regular inspection is therefore essential.

The air filter prevents dust and dirt being sucked in. It is necessary to clean this filter at least every 300 operating hours.

1. Open the clip lock (1a) and fold open the air filter cover (1).
2. Remove the air filter (1b).
3. Only clean the air filter (1b) by knocking it out.
4. Replace a faulty air filter (1b) with a new one.
5. Insert the air filter (1b) and close the air filter cover (1). Ensure that the clip lock (1a) clicks into place.

12.2.2 Safety valve (11) (Fig. 9)

• The safety valve is set to the maximum permissible pressure of the pressure vessel.
• It is not permitted to adjust the safety valve or remove the connection lock between the exhaust nut and its cap.

- Actuate the safety valve every 30 operating hours but at least 3 times a year to ensure that it works when required.

1. To open the outlet of the safety valve (11), turn the perforated drain nut (11a) anticlockwise. Now, the valve audibly releases air.

2. Then, tighten the exhaust nut (11a) clockwise again.

12.2.3 Maintaining the pressure vessel (9) (Fig. 10)

ATTENTION

To ensure a long service life for the pressure vessel, drain off the condensate after each use by opening the drain screw.

ATTENTION

The condensate from the pressure vessel contains oil residue. Dispose of the condensate in an environmentally friendly manner at a suitable collection point.

1. Release the vessel pressure beforehand (see 13.2.1).
2. Open the drain screw (9a) by turning it anti-clockwise (looking at the screw from the bottom of the compressor).
3. In order to drain the condensation water completely out of the pressure vessel (9), it must be tilted slightly to the side so that the drain screw (9a) is the lowest point.
4. Then close the drain screw (9a) again (turn clockwise). Check the pressure vessel (9) for rust and damage each time before use.
5. The compressor shall not be operated if the pressure vessel (9) is damaged or rusty. If you discover damage, please contact the customer service workshop.

13 Storage and transport

WARNING

Danger of injury and burning!

The product can start unexpectedly and cause injuries.

• Switch off the engine before carrying out any cleaning or maintenance work.
• Allow the engine to cool down.
  – Pull out the mains plug.
  – De-pressurise the compressor.

Note:

Release overpressure in the compressor by switching off the compressor and using up the compressed air still in the pressure vessel, e.g. with a compressed air tool running at idle or with an air blow gun.

• Compressed air can cause serious injuries.
• Clean and check the product for damage.

13.1 Transport

- The product must be secured against tipping and slipping during transport in vehicles in order to prevent damage and injuries.

• Protect the product from impacts, shocks and severe vibrations, e.g. during vehicular transport.
• Use only the transport handle for transporting the product.

13.2 Storage

Store the product and its accessories in a dark, dry and frost-free place that is inaccessible to children.

The optimum storage temperature is between 5°C and 30°C.

Store the product in its original packaging.

Cover the product to protect it from dust or moisture. Store the operating manual with the product.

ATTENTION

Pull out the mains plug and ventilate the compressor and all connected compressed air tools. Store the compressor in such a way that it cannot be used by unauthorised persons.

ATTENTION

Store the product only in dry locations that are inaccessible for unauthorised persons. Do not tilt the unit, only store it upright!

13.2.1 Release excess pressure

Release overpressure in the compressor by switching off the compressor and using up the compressed air still in the pressure vessel, e.g. with a compressed air tool running at idle or with an air blow gun.

14 Repair and ordering spare parts

After repairs or maintenance, make sure that all safety-related parts are installed and are in perfect condition. All parts which may cause injury must be kept where they are inaccessible to children or others.

ATTENTION

According to the German Product Liability Act, no liability is accepted for damage caused by improper repairs or by not using original spare parts.

Such work should be performed by a customer service centre or an authorised specialists. The same applies to accessory parts.

Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

Connections and repairs

Connections and repair work on the electrical equipment may only be carried out by electricians.

15 Disposal and recycling

Notes for packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]

Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal! Their disposal is regulated by the battery act.
• Owners or users of electrical and electronic devices are legally obliged to return them after use.
• The end user is responsible for deleting their personal data from the old device being disposed of!
• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.
• Waste electrical and electronic equipment can be handed in free of charge at the following places:
  – Public disposal or collection points (e.g. municipal works yards)

- Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.

- Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.

– Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.

• If the manufacturer delivers a new electrical appliance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer's customer service for this.
  • These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Union, different regulations may apply to the disposal of waste electrical and electronic equipment.

16 Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your product failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.

Fault Possible cause Remedy
Product does not run. Mains voltage	ge not present. Check cable, mains plug, fuse and socket.
	Mains voltage too low. Avoid extension cables that are too long. Use extension cables with sufficient conductor cross-section.
	Outside temperature is too low.	Do not operate at outside temperatures below +5°C.
	Motor is overheated.	Allow the motor to cool down. If necessary, remedy the cause of the overheating.
Product runs, but no pressure.	The safety valve leaks.	Contact your local service centre. Only allow qualified personnel to carry out repairs.
	The seals are damaged.	Check the seals and have any damaged seals replaced by a service centre.
	The drain screw for condensate leaks.	Tighten the screw by hand. Check the seal on the screw and replace if necessary.
Product runs, pressure shown on the manometer, but tools are not running	Hose connections leaking.	Check compressed air hose and tools, replace if necessary.
	Quick-coupler leaking. Contact your local service centre. Only allow qualified personnel to carry out repairs.
	Pressure set too low at pressure regulator.	Turn up the pressure regulator further.

17 EU Declaration of Conformity

Translation of the original Declaration of Conformity

Manufacturer:

Scheppach GmbH

Günzburger Straße 69

D-89335 Ichenhausen

We declare under our sole responsibility that the product described here complies with the applicable directives and standards.

Brand: SCHEPPACH

Art. designation: Compressor - HC100Si

Art. no. 59061889953

EU directives:

2014/30/EU, 2006/42/EG, 2000/14/EG_2005/88/EG, 2011/65/EU*, (EU) 2015/863, 2014/29/EU, 2014/68/EU,

* The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Applied standards:

EN 1012-1:2010;

EN 60204-1:2018

EN IEC 55014-1:2021;

EN IEC 55014-2:2021;

EN IEC 61000-3-2:2019+A1:2021+A2:2024;

EN 61000-3-3:2013+A1:2019+A2:2021

Conformity assessment procedure:

2000/14/EG_2005/88/EC - Appendix: VI

Guaranteed 91 dB

sound power level ( L_WA ):

Measured 90.27 dB

sound power level ( L_WA ):

Notified body: TÜV SÜD

Industrie Service GmbH,

Westendstrasse199,

80686 Munich,

Germany

Number: 0036

Documentation authorised representative:

Georg Kohler

Günzburger Str. 69

D-89335 Ichenhausen

Division Manager Product Center

Andreas Pecher

Head of Project Management

Sommaire

Günzburger Straße 69

D-89335 Ichenhausen

Cher client,

Günzburger Straße 69

D-89335 Ichenhausen

Division Manager Product Center

Andreas Pecher

Head of Project Management

Technical diagram of a mechanical assembly with numbered components for identification

Exploded view diagram of a mechanical assembly with numbered parts, likely an engine or motor assembly.

Garantie DE

Obvious defects must be reported within 8 days after receipt of the goods, otherwise the purchaser loses all claims due to such defects. We guarantee our machines, if handled correctly, for the duration of the statutory warranty period from handover in such a way that we will replace free of charge any machine part that demonstrably becomes unusable within this period as a result of material or manufacturing defects. For parts that we do not manufacture ourselves, we only provide a warranty to the extent that we are entitled to warranty claims against the upstream suppliers. The purchaser shall bear the costs of fitting the new parts. Claims for conversion and reduction and other claims for damages are excluded.

Garantie FR