HD-30 - Welding positioner Vevor - Free user manual and instructions

USER MANUAL HD-30 Vevor

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WELDING POSITIONER

MODEL:HD-30/HD-50

We continue to be committed to provide you tools with competitive p "Save Half", "Half Price" or any other similar expressions used by us represents an estimate of savings you might benefit from buying cert tools with us compared to the major top brands and does not neces mean to cover all categories of tools offered by us. You are kind reminded to verify carefully when you are placing an order with us i are actually saving half in comparison with the top major brands.

MODEL:HD-30/HD-50

Industrial machine setup with blue base, green circular component, and mechanical components (no visible text or symbols)

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This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you there are any technology or software updates on our product.

Warning-To reduce the risk of injury, user must read instructions manual carefully.

CORRECT DISPOSALThis product is subject to the provision of European Directive 2012/19/EC. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in t European Union. This applies to the product and all accessories marked with this symbol. Products marked as such may not be discarded with normal domestic waste, but must be taken to a collection point for recycling electrical and electronic devices

IMPORTANT SAFEGUARDS

WARNING: A procedure, which, if not properly followed, may cause injury to the operator or others in the operating area.

Equipment Identification

The identification number specification or model, and serial number of this unit usually appears on a nameplate attached to the control panel, record these numbers for future reference.

Receipt of Equipment

When you receive the equipment, check it against the shipping documents, Make sure it is complete and inspect the equipment for possible damage during shipping if there is any damage, notify the carrier immediately to file a claim.

Furnish complete information concerning damage claims or mistake(s) in shipment to Machinery Co., Ltd's Include the equipment identification number along with a description of the parts in question.

Move the equipment to the installation site before uncrating the unit. Use care to avoid damaging the equipment when using bars, hammers, etc. to uncrate the unit.

General safety rules:

Before removing the body of the product, pull out the wire first.

The operator must be qualified accordingly.

The operation can only be controlled by qualified technicians.

The compressed air power must be cut off and turned off before the maintenance operation is carried out.

Electrodes, electrode arms and other secondary conductors can reach very high temperatures and stay high for a long time after stopping the machine. Pay attention to scald.

Preventive maintenance is necessary on a regular basis.

Power Connection:

1. Check that the device must be connected to the ground coupler and to the ground. It is in good condition.
2. Check if the workbench is connected to the ground connector.
3. Ensure that the operator does not have any contact, protection or wet clothing with the metal parts to be welded.
4. Avoid contact with welded parts.
5. Do not spot weld in very wet places or on wet floors.
6. Do not weld with worn cables. Check that the isolation belt does not have a default cable or that the connection is loose.
7. Please turn off the device before replacing the electrode.
8. Please disconnect the equipment directly before it is controlled or repaired.

Protection of Eyes and Body:

1. During welding, wear leather gloves, welded apron, safety shoes, welding protective clothing, arc filtering and radiation projective helmet or glasses. The operator must protect his eyes during rubbing and hammering.

2. Don't wear rings, watches or jewelry. It can cause burns.

3. All protective board must be in good condition and in proper position. In the absence of eye protection, do not look at the welding arc. Protect the environment near the product from projection and reflection.

Welding Fume:

Welding operations can lead to the emission of toxic smoke and harmful metal dust. The equipment should be installed in covered areas with smoke inhalers. Operators must wear smoke masks. Welding materials must be cleaned.

Pay Attention to Fire:

1. Check whether sparks cause fires, especially in the vicinity of flammable materials.
2. Check that the fire extinguisher is not far from the operator.
3. Place the equipment where there are pneumatic devices.
4. Do not weld on a container with flammable and lubricant, even if it is empty.
5. Do not weld in an atmosphere filled with flammable gas or fuel vapor.

Electromagnetic Compatibility:

Near the welding site, check:

• There are no other power cords, control cables, telephone lines, radio or television reception equipment, watches, mobile phones, magnetic cards, computers or any other electronic device.
• No active medical devices (pacemakers, acoustic prostheses) were used around (at least 3 meters).

FCC Information:

- CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment!

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1) This product may cause harmful interference.
2) This product must accept any interference received, including interference that may cause undesired operation.
- WARNING: Changes or modifications to this product not expressly approved by the party.responsible for compliance could void the user's authority to operate the product.
- Note: This product has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules, These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This product generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined by turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures.

• Reorient or relocate the receiving antenna.
• Increase the distance between the product and receiver.
• Connect the product to an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for assistance.

Model	HD-30	HD-50
Power input	AC120V/60Hz; AC230V/50Hz	AC120V/60Hz; AC230V/50Hz
Horizontal loading capacity	30KG	50KG
Vertical loading capacity	15KG	25KG
Working table diameter	315mm	400mm
Working table height	380mm	520mm
Working table tilting angle	0-90°	0-90°
Working table rotation speed	1-12RPM	0.5-6RPM
Rotation motor	80W	120W
Cable terminal	30-50mm2	30-50mm2
Table Centre Through Hole D	25mm	25mm
Accessories	Power cord *1foot switch *1,hand wheel *1,control box *1connecting aviationplug *1set of gun holder (with rod) *1,gun holder holder *1,manual *1,Mounting bolts*4(M8*20 stud, flat pads, spring pads)	Power cord *1foot switch *1,hand wheel *1,control box *1connecting aviationplug *1set of gun holder (with rod) *1,gun holder holder *1,manual *1,mounting bolts*4(M8*20 stud, flat pads, spring pads)

DEMENSIONS

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A and F, no readable text or symbols present.

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with no visible text or symbols

HD-30 Schematic diagram HD-50 (120W) Schematic diagram NOTE:

1. HD-50: E=340mm F=320 mm
2. LUBE HOLE: Pour lubricating oil per week.
3. DROP LOCK: Holding locking screw tightly when choose working table angle.

Auto Foot K3 Speed Power K1 K2 K4

FRONT PANEL:

K1: POWER ON/OFF SWITCH

K2: FORWARD/REVERSE SWITCH

K3: POWER PLIOT

K4: SPEED ADJUSTMENT

TROUBLE SHOOTING GUIDE

NO.	SYMPTOM	POSSIBLE CAUSE	REMEDY
1	Power pilot does not lit	1. Power fuse is burnt.2. LED burnt.3. Power switch is burnt.4. No power input.	1. Replace a new fuse.2. Replace LED.3. Replace switch.4. Check the switch or replace.
2	Speed Adjustment no Motion.	1. Damaged potentiometer.2. Motor control PCB no output.	1. Check if potentiometer is 10KΩ, otherwise replace2. Replace a new motor control PCB.
3	Foot switch no motion	Foot switch is damaged.	Check the foot switch or replace.
4	Forward/Reverse no output	Forward/Reverse switch is damaged.	Check the switch or replace.
5	Motor no motion	1. Motor has power input but no motion.2. Motor control PCB has no power input3. Motor control PCB is damaged.	1. Replace a new motor.2. Check the transformer o replace.3. Replace control PCB.

ILLUSTRATION OF THE CONTROL PCB ADJUSTMENT

1. Attention when choose the switches of input and output voltage, disconnect the power timely when doing the switch.
2. ACCEL is time accelerating adjustable potentiometer

When the output voltage is 0-90VDC, from 0.5 seconds to 11 seconds can be adjustable;

When the output voltage is 0-180VDC, from 0.5 seconds to 22 seconds can be adjustable.

1. DECEL is decelerating adjustable potentiometer.

When the output voltage is 0-90 VDC, the longest time is 13 seconds; When the output voltage is 0-180VDC, the longest time is 25 seconds.

1. MAX SPD is maximal speed adjustable potentionmeter;

Twist it to the end clockwise to set the maximum speed.

1. MIN SPD is minimum speed adjustable potentionmeter;

Twist it to the end clockwise to set the zero speed anticlockwise.

1. INHIBIT is external enable control side,

When this function works, the speed of motor is set by MIN SPD.

1. TORQUE \ IRCOMP are torque and laden adjustable potentiometer.

CONTROL SCHEMATIC DIGRAM

graph TD
    A["AC20V INPUT (A01 AC2)"] --> B["Motor ARMATURE POWER (A1 + A2 -)"]
    B --> C["DC OUTPUT"]
    C --> D["Motor ARMATURE RECAUTION (THRISTOR) TRIGER CIRCUIT"]
    D --> E["ARMATURE VOLTAGE RECAUTION (THRISTOR) TRIGER CIRCUIT"]
    E --> F["CONTROL BOARD ( DRIVE BOARD)"]
    F --> G["PHASE SHIFT AND PROTECTION SIGNAL HANDLING (ANALOG/DIGITAL HARDWARE CIRCUIT)"]
    G --> H["CIRCUIT"]
    H --> I["SAMPL-SIGNAL CIRCUIT"]
    I --> J["SYNCH-RONOUS CIRCUIT"]
    J --> K["POWER"]
    K --> L["CIRCUIT"]
    L --> M["CONTROL BOARD HANDLING CIRCUIT"]
    M --> N["CIRCUIT"]
    N --> O["PHASE SHIFT AND PROTECTION SIGNAL HANDLING (ANALOG/DIGITAL HARDWARE CIRCUIT)"]
    O --> P["CIRCUIT"]
    P --> Q["CIRCUIT"]
    Q --> R["CIRCUIT"]
    R --> S["CIRCUIT"]
    S --> T["CIRCUIT"]
    T --> U["CIRCUIT"]
    U --> V["CIRCUIT"]
    V --> W["CIRCUIT"]
    W --> X["CIRCUIT"]
    X --> Y["CIRCUIT"]
    Y --> Z["CIRCUIT"]
    Z --> AA["CIRCUIT"]
    AA --> AB["CIRCUIT"]
    AB --> AC["CIRCUIT"]
    AC --> AD["CIRCUIT"]
    AD --> AE["CIRCUIT"]
    AE --> AF["CIRCUIT"]
    AF --> AG["CIRCUIT"]
    AG --> AH["CIRCUIT"]
    AH --> AI["CIRCUIT"]
    AI --> AJ["CIRCUIT"]
    AJ --> AK["CIRCUIT"]
    AK --> AL["CIRCUIT"]
    AL --> AM["CIRCUIT"]
    AM --> AN["CIRCUIT"]
    AN --> AO["CIRCUIT"]
    AO --> AP["CIRCUIT"]
    AP --> AQ["CIRCUIT"]
    AQ --> AR["CIRCUIT"]
    AR --> AS["CIRCUIT"]
    AS --> AT["CIRCUIT"]
    AT --> AU["CIRCUIT"]
    AU --> AV["CIRCUIT"]
    AV --> AW["CIRCUIT"]
    AW --> AX["CIRCUIT"]
    AX --> AY["CIRCUIT"]
    AY --> AZ["CIRCUIT"]
    AZ --> BA["CIRCUIT"]
    BA --> BB["CIRCUIT"]
    BB --> BC["CIRCUIT"]
    BC --> BD["CIRCUIT"]
    BD --> BE["CIRCUIT"]
    BE --> BF["CIRCUIT"]
    BF --> BG["CIRCUIT"]
    BG --> BH["CIRCUIT"]
    BH --> BI["CIRCUIT"]
    BI --> BJ["CIRCUIT"]
    BJ --> BK["CIRCUIT"]
    BK --> BL["CIRCUIT"]
    BL --> BM["CIRCUIT"]
    BM --> BN["CIRCUIT"]
    BN --> BOC["CIRCUIT"]
    BOC --> BP["CIRCUIT"]
    BP --> BQ["CIRCUIT"]
    BQ --> BRC["CIRCUIT"]
    BRC --> BS["CIRCUIT"]
    BS --> BTC["CIRCUIT"]
    BTC --> BU["CIRCUIT"]
    BU --> BVC["CIRCUIT"]
    BVC --> BWC["CIRCUIT"]
    BWC --> BX["CIRCUIT"]
    BX --> BYC["CIRCUIT"]
    BYC --> BQ
    style HD-100 fill:#f9f,stroke:#333,stroke-width:2px

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Industrial machine setup with blue base and control panel, no visible text or symbols

BESOIN D'AIDE? CONTACTEZ-NOUS!

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a spool and control panel (no text or symbols)

Auto Foot K3 Speed Power K1 K2 K4

PANNEAU AVANT:

K1 : INTERRUPTEUR MARCHE/ARRÊT

Industrial machine setup with blue base and control panel, no visible text or symbols

BRAUCHEN SIE HILFE? KONTAKTIERE UNS!

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a rotary knob and control panel (no text or symbols)

Auto Foot K3 Speed Power K1 K2 K4

FRONTBLENDE:

K1: EIN/AUS-SCHALTER

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Industrial machine setup with blue base and control panel, no visible text or symbols

HO BISOGNO DI AIUTO? CONTATTACI!

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a rotary knob and control panel (no text or symbols)

HD-50ÿ120Wÿ Diagramma schematicoDiagramma s

NOTA:

Auto Foot K3 Speed Power K1 K2 K4

PANNELLO FRONTALE:

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VEVOR®

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Industrial machine setup with blue base and control panel, no visible text or symbols

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a rotary knob and control panel (no text or symbols)

Diagrama esquemático HD-30 NOTA:
HD-50 120W Diagrama esquemático

Auto Foot K3 Speed Power K1 K2 K4

PANEL FRONTAL:

K1: INTERRUPTOR DE ENCENDIDO/APAGADO

K2: INTERRUPTOR DE AVANCE/ATRÁS

Industrial machine setup with blue base and control panel, no visible text or symbols

POTRZEBUJE POMOCY? SKONTAKTUJ SIĘ Z NAMI!

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a central wheel and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a spool and control panel (no text or symbols)

Auto Foot K3 Speed Power K1 K2 K4

PRZEDNI PANEL:

K1: WŁĄCZNIK/WYŁĄCZNIK ZASILANIA

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Industrial machine setup with blue base and control panel, no visible text or symbols

HULP NODIG? NEEM CONTACT MET ONS OP!

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a spool and control panel (no text or symbols)

HD-30 Schematisch diagram
HD-50ÿ120Wÿ Schematisch diagram

OPMERKING:

1. HD-50: E=340mm F=320mm
2. SMEERGAT: Giet smeerolie per week.
3. DROP LOCK: Houd de borgschroef stevig vast wanneer u de werktafelhoek kiest.

Auto Foot K3 Speed Power K1 K2 K4

VOORPANEEL:

K1: AAN/UIT-SCHAKELAAR

K2: VOORUIT/ACHTERUIT-SCHAKELAAR

K3: POWERPLIOT

K4: SNELHEIDSAANPASSING

GIDS VOOR PROBLEEMOPLOSSING

Industrial machine setup with blue base and control panel, no visible text or symbols

BEHÖVS HJÄLP? KONTAKTA OSS!

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical device with labeled components A, B, C, D, and F (no text or symbols beyond labels)

HANDLE

DROP LOCK

Technical line drawing of a mechanical device with a circular component and mounting base (no text or symbols)

Technical line drawing of a mechanical device with a spool and control panel (no text or symbols)

Auto Foot K3 Speed Power K1 K2 K4

FRONTPANEL:

K1: STRÖM PÅ/AV-BRYTARE
K2: BRYTARE FRAMÄT/BAK
K3: POWER PLIOT
K4: HASTIGHETSJUSTERING

FELSÖKNINGSGUIDE

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