HD-30 - Welding positioner Vevor - Free user manual and instructions

Product Type	Welding Positioner
Brand	Vevor
Model	HD-30
Power Supply	120 V/60 Hz or 230 V/50 Hz
Horizontal Load Capacity	30 kg
Vertical Load Capacity	15 kg
Work Table Diameter	315 mm
Work Table Height	380 mm
Table Tilt Angle	0° to 90°
Rotation Speed	1 to 12 rpm (adjustable)
Rotary Motor Power	80 W
Cable Terminal	30 to 50 mm²
Table Center Hole Diameter	25 mm
Included Accessories	Power cord, foot switch, handwheel, control box, air connection port, torch holder assembly with rod, torch bracket, mounting bolts M8x20
Forward/Reverse Function	Yes (switch K2)
Tilt Lock	Locking screw (Drop Lock)
Lubrication	Weekly via lubrication hole
Electrical Protection	Protection fuse
Electromagnetic Compatibility	FCC Class B compliant
Warranty and Support	Technical support and electronic warranty certificate at www.vevor.com/support
Repairability	Spare parts available upon request from Vevor support

Frequently Asked Questions - HD-30 Vevor

How to adjust the rotation speed?

Use the potentiometer K4 (SPEED ADJUSTMENT) located on the control box. Turn it clockwise to increase speed and counterclockwise to decrease. The speed range is 1 to 12 rpm.

What to do if the motor does not turn?

First check the power supply and the fuse. If the fuse is blown, replace it. Make sure the power switch (K3) is on. If the problem persists, the motor or the control board may be defective. Consult the troubleshooting guide in the manual or contact Vevor support.

How to lubricate the positioner?

Pour lubricating oil into the lubrication hole located on the housing. Perform this operation weekly to ensure smooth operation and extend the life of the device.

What is the maximum load capacity?

The horizontal load capacity is 30 kg and the vertical load capacity is 15 kg. Never exceed these limits to avoid damage or accident.

How to use the foot switch?

Plug the foot switch into the corresponding socket on the control box. Press the pedal to start table rotation; release to stop. It provides convenient hands-free control during welding.

How to tilt the work table?

Loosen the locking screw (Drop Lock) located under the table. Tilt the table to the desired angle (0° to 90°), then tighten the screw firmly to lock the position.

What are the important safety instructions?

Always wear welding gloves, an apron, safety shoes, and a welding helmet with a filter. Never look at the arc without eye protection. Ensure the device is properly grounded. Keep flammable materials away. Consult the full manual for all precautions.

How to change the fuse?

First unplug the device. Open the fuse compartment (usually near the power input). Remove the blown fuse and replace it with a fuse of the same rating (see specifications in the manual). Close the compartment and plug back in.

What to do if the foot switch does not work?

Check the connection of the foot switch to the control box. Test the continuity of the pedal with a multimeter. If defective, replace it. You can also order a spare part through Vevor support.

How to install the torch holder?

Attach the torch holder assembly (rod and bracket) to the table using the provided mounting bolts (M8x20). Tighten securely. Insert the welding torch into the bracket and adjust the position as needed. Make sure the torch is firmly held.

USER MANUAL HD-30 Vevor

Technical Support and E-Warranty Certificate www.vevor.com/support

WELDING POSITIONER

MODEL: HD-30/HD-50

We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price", or any other similar expressions used by us represent an estimate of savings you might benefit from buying certain tools with us compared to the major top brands and does not necessarily mean to cover all categories of tools offered by us. You are kindly reminded to verify carefully when you are placing an order with us if you are actually saving half in comparison with the top major brands.

MODEL: HD-30/HD-50

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Have product questions? Need technical support? Please feel free to contact us:

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This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of any technology or software updates on our product.

Warning-To reduce the risk of injury, user must read instructions manual carefully.

CORRECT DISPOSALThis product is subject to the provision of European Directive 2012/19/EC. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in t European Union. This applies to the product and all accessories marked with this symbol. Products marked as such may not be discarded with normal domestic waste, but must be taken to a collection point for recycling electrical and electronic devices

IMPORTANT SAFEGUARDS

WARNING: A procedure, which, if not properly followed, may cause injury to the operator or others in the operating area.

Equipment Identification

The identification number, specification or model, and serial number of this unit usually appear on a nameplate attached to the control panel. Record these numbers for future reference.

Receipt of Equipment

When you receive the equipment, check it against the shipping documents. Make sure it is complete and inspect the equipment for possible damage during shipping. If there is any damage, notify the carrier immediately to file a claim.

Provide complete information regarding damage claims or errors in shipment to Machinery Co., Ltd. Include the equipment identification number along with a description of the parts in question.

Move the equipment to the installation site before uncrating the unit. Use care to avoid damaging the equipment when using bars, hammers, etc. to uncrate the unit.

General safety rules:

Before removing the body of the product, pull out the wire first.

The operator must be qualified accordingly.

The operation can only be controlled by qualified technicians.

The compressed air power must be cut off and turned off before the maintenance operation is carried out.

Electrodes, electrode arms and other secondary conductors can reach very high temperatures and stay high for a long time after stopping the machine. Pay attention to scald.

Preventive maintenance is necessary on a regular basis.

Power Connection:

1. Check that the device must be connected to the ground coupler and to the ground. It is in good condition.
2. Check if the workbench is connected to the ground connector.
3. Ensure that the operator does not have any contact, protection or wet clothing with the metal parts to be welded.
4. Avoid contact with welded parts.
5. Do not spot weld in very wet places or on wet floors.
6. Do not weld with worn cables. Check that the insulation is not damaged and that connections are not loose.
7. Turn off the device before replacing the electrode.
8. Disconnect the equipment before servicing or repairing it.

Protection of Eyes and Body:

1. During welding, wear leather gloves, a welding apron, safety shoes, welding protective clothing, and a helmet or glasses with arc filtering and radiation protection. The operator must protect their eyes during slag removal and hammering.
2. Do not wear rings, watches, or jewelry. They can cause burns.
3. All protective shields must be in good condition and in proper position. Without eye protection, do not look at the welding arc. Protect the area near the product from sparks and reflections.

Welding Fume:

Welding operations can produce toxic fumes and harmful metal dust. The equipment should be installed in covered areas with fume extractors. Operators must wear respirators. Welding materials must be clean.

Fire Safety:

1. Check that sparks do not cause fires, especially near flammable materials.
2. Ensure that a fire extinguisher is within easy reach of the operator.
3. Place the equipment in an area with proper ventilation.
4. Do not weld on a container with flammable and lubricant, even if it is empty.
5. Do not weld in an atmosphere filled with flammable gas or fuel vapor.

Electromagnetic Compatibility:

Near the welding site, check:

• There are no other power cords, control cables, telephone lines, radio or television reception equipment, watches, mobile phones, magnetic cards, computers or any other electronic device.
• No active medical devices (pacemakers, acoustic prostheses) were used around (at least 3 meters).

FCC Information:

- CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment!

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1) This product may cause harmful interference. 2) This product must accept any interference received, including interference that may cause undesired operation. - WARNING: Changes or modifications to this product not expressly approved by the party responsible for compliance could void the user's authority to operate the product. - Note: This product has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This product generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined by turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures.

• Reorient or relocate the receiving antenna.
• Increase the distance between the product and receiver.
• Connect the product to an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for assistance.

Model	HD-30	HD-50
Power input	AC120V/60Hz; AC230V/50Hz	AC120V/60Hz; AC230V/50Hz
Horizontal loading capacity	30KG	50KG
Vertical loading capacity	15KG	25KG
Working table diameter	315mm	400mm
Working table height	380mm	520mm
Working table tilting angle	0-90°	0-90°
Working table rotation speed	1-12RPM	0.5-6RPM
Rotation motor	80W	120W
Cable terminal	30-50mm2	30-50mm2
Table Centre Through Hole D	25mm	25mm
Accessories	Power cord *1foot switch *1,hand wheel *1,control box *1connecting aviationplug *1set of gun holder (with rod) *1,gun holder holder *1,manual *1,Mounting bolts*4(M8*20 stud, flat pads, spring pads)	Power cord *1foot switch *1,hand wheel *1,control box *1connecting aviationplug *1set of gun holder (with rod) *1,gun holder holder *1,manual *1,mounting bolts*4(M8*20 stud, flat pads, spring pads)

DIMENSIONS

HD-30 Schematic diagram HD-50 (120W) Schematic diagram NOTE:

1. HD-50: E=340mm F=320 mm
2. LUBE HOLE: Pour lubricating oil per week.
3. DROP LOCK: Holding locking screw tightly when choose working table angle.

FRONT PANEL:

K1: POWER ON/OFF SWITCH

K2: FORWARD/REVERSE SWITCH

K3: POWER PILOT

K4: SPEED ADJUSTMENT

TROUBLE SHOOTING GUIDE

NO.	SYMPTOM	POSSIBLE CAUSE	REMEDY
1	Power pilot does not lit	1. Power fuse is burnt.2. LED burnt.3. Power switch is burnt.4. No power input.	1. Replace a new fuse.2. Replace LED.3. Replace switch.4. Check the switch or replace.
2	Speed Adjustment no Motion.	1. Damaged potentiometer.2. Motor control PCB no output.	1. Check if potentiometer is 10KΩ, otherwise replace2. Replace a new motor control PCB.
3	Foot switch no motion	Foot switch is damaged.	Check the foot switch or replace.
4	Forward/Reverse no output	Forward/Reverse switch is damaged.	Check the switch or replace.
5	Motor no motion	1. Motor has power input but no motion.2. Motor control PCB has no power input3. Motor control PCB is damaged.	1. Replace a new motor.2. Check the transformer o replace.3. Replace control PCB.

ILLUSTRATION OF THE CONTROL PCB ADJUSTMENT

1. Attention when choose the switches of input and output voltage, disconnect the power timely when doing the switch.
2. ACCEL is time accelerating adjustable potentiometer

When the output voltage is 0-90VDC, from 0.5 seconds to 11 seconds can be adjustable;

When the output voltage is 0-180VDC, the time can be adjusted from 0.5 seconds to 22 seconds.

1. DECEL is the decelerating adjustable potentiometer.

When the output voltage is 0-90 VDC, the longest time is 13 seconds; when the output voltage is 0-180VDC, the longest time is 25 seconds.

1. MAX SPD is the maximum speed adjustable potentiometer;

Twist it clockwise to the end to set the maximum speed.

1. MIN SPD is the minimum speed adjustable potentiometer;

Twist it clockwise to the end to set the zero speed anticlockwise.

1. INHIBIT is the external enable control side,

When this function works, the speed of the motor is set by MIN SPD.

1. TORQUE \ IRCOMP are the torque and laden adjustable potentiometers.

CONTROL SCHEMATIC DIAGRAM

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FRONT PANEL:

K1: ON/OFF SWITCH

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FRONT PANEL:

K1: ON/OFF SWITCH

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HD-50 120W Schematic Diagram

NOTE:

FRONT PANEL:

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VEVOR®

TOUGH TOOLS, HALF PRICE

HD-30 Schematic Diagram NOTE: HD-50 120W Schematic Diagram

FRONT PANEL:

K1: ON/OFF SWITCH

K2: FORWARD/REVERSE SWITCH

NEED HELP? CONTACT US!

FRONT PANEL:

K1: POWER ON/OFF SWITCH

www.vevor.com/support

NEED HELP? CONTACT US!

HD-30 Schematic diagram HD-50 120W Schematic diagram

NOTE:

1. HD-50: E=340mm F=320mm
2. LUBRICATION HOLE: Pour lubricating oil weekly.
3. DROP LOCK: Hold the locking screw firmly when choosing the worktable angle.

FRONT PANEL:

K1: ON/OFF SWITCH

K2: FORWARD/REVERSE SWITCH

K3: POWER PILOT

K4: SPEED ADJUSTMENT

TROUBLESHOOTING GUIDE

NEED HELP? CONTACT US!

FRONT PANEL:

K1: POWER ON/OFF SWITCH K2: FORWARD/REVERSE SWITCH K3: POWER PILOT K4: SPEED ADJUSTMENT

TROUBLESHOOTING GUIDE

www.vevor.com/support

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