BRADY BSP45 - Label printer

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USER MANUAL BSP45 BRADY

natural_image Exterior view of a Bruady-brady industrial machine (no signage or text in focus)

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BSP45 Wire/Cable

Sleeve Applicator

User's Manual

This manual is copyrighted with all rights reserved. No portion of this manual may be copied or reproduced by any means without the prior written consent of BRADY Worldwide, Inc.

While every precaution has been taken in the preparation of this document, BRADY assumes no liability to any party for any loss or damage caused by errors or omissions or by statements resulting from negligence, accident, or any other cause. BRADY further assumes no liability arising out of the application or use of any product or system described, herein; nor any liability for incidental or consequential damages arising from the use of this document. BRADY disclaims all warranties or merchantability of fitness for a particular purpose.

Trademarks

BSP45 Sleeve Applicator is a trademark of BRADY Worldwide, Inc.

BRADY reserves the right to make changes without further notice to any product or system described herein to improve reliability, function, or design.

© 2016 BRADY Worldwide, Inc. All Rights Reserved

Printed April 2016

Software Version 1

Brady Worldwide Inc.

6555 West Good Hope Road

Milwaukee, WI 53223 U.S.A.

Telephone: 414-358-6600 USA Domestic

Facsimile: 414-438-6958

UNITED STATES

FCC Notice - US Only

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

INDUSTRY CANADA

Industry Canada ICES-03:

CAN ICES-03(A) NMB-03(A)

EUROPE

Warning - This is a Class A product. In a domestic environment, this product may cause radio interference in which case the user may be required to take adequate measures.

BRADY BSP45 - EUROPE - 1

Waste Electrical and Electronic Equipment Directive

In accordance with the European WEEE Directive, this device needs to be recycled in accordance with local regulations.

RoHS Directive 2011/65/EU

This product is CE marked and complies with the European Union's Directive 2011/65/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Our products are sold with the understanding that the buyer will test them in actual use and determine for him or herself their adaptability to his/her intended uses. BRADY warrants to the buyer that its products are free from defects in material and workmanship, but limits its obligation under this warranty to replacement of the product shown to BRADY's satisfaction to have been defective at the time BRADY sold it. This warranty does not extend to any persons obtaining the product from the buyer.

THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED INCLUDING, BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON BRADY'S PART. UNDER NO CIRCUMSTANCES WILL BRADY BE LIABLE FOR ANY LOSS, DAMAGE, EXPENSE OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING IN CONNECTION WITH THE USE, OR INABILITY TO USE, BRADY'S PRODUCTS.

YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS & CONDITIONS OF THIS LICENSE AGREEMENT. IF YOU DO NOT AGREE WITH THESE TERMS & CONDITIONS, PLEASE PROMPTLY RETURN THIS PACKAGE FOR A FULL REFUND.

Please read these instructions completely and carefully before operating your BSP45 Sleeve Applicator machine. Keep this Instruction Manual for future reference.

Intended Use

The BSP45 Wire/Cable Sleeve Applicator is a benchtop machine that assists in the application of sleeves to wires and cables. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Warnings:

BRADY BSP45 - Warnings: - 1DO NOT insert fingers or hands into die module opening; pinch hazard.
BRADY BSP45 - Warnings: - 2DO NOT operate machine with covers open.
BRADY BSP45 - Warnings: - 3DO NOT power up the machine when any of the shrouds are removed (tool required); electrical hazard. See Maintenance section.
BRADY BSP45 - Warnings: - 4ALWAYS unplug power cord to disable power when servicing.

Cautions:

  • ALWAYS wear safety glasses during operation of the machine and/or servicing to prevent eye damage in the case of flying debris from a broken mandrel.
  • ALWAYS use E-Stop button in the event of a emergency to disable die module, mandrel & pneumatic operation.
  • ALWAYS use proper instructions for dropped sleeves. Refer to "Recovering from a Dropped Sleeve" section on page 11.
  • ALWAYS use proper instructions for machine error in "Recovering from an Error" section provided.
    • ALWAYS use Brady sleeves/material, when operating the machine.
  • NEVER insert more than one wire, or bundle, into machine.
  • NEVER insert any object other than the appropriate-sized wire.
    • DO NOT place the machine on an unstable surface or stand.
  • DO NOT position the machine such that the electric and pneumatic power cannot be readily disconnected.
    • ALWAYS use handles provided at bottom front and back to lift machine.
    • DO NOT place anything on machine. Keep clear of obstruction
    • DO NOT wear loose clothing that could become caught in the machine.
  • ALWAYS use the machine in a well-ventilated area. DO NOT block the slots and opening on the machine, which are provided for ventilation.
    • ALWAYS use the power source indicated on the rating label.
    • ALWAYS use only the power cord provided with the machine.
  • ALWAYS connect the three-conductor plug to AC outlet. Be sure the outlet is grounded and easily accessible to the unit.
    • ALWAYS use air pressure greater than 40 psi but less than 145 psi.
  • DO NOT operate machine in direct sunlight.
    • ALWAYS allow machine to acclimate to ambient temperature for an hour before operating.
  • Make sure you have easy access to the main plug in case of an emergency. In case of an emergency, immediately unplug the unit from the wall AC outlet.

BSP45 Sleeve Applicator

• Voltage: 100 - 240 V, 50/60 Hz, 2A
- Mechanicals:

  • Max input air pressure 145 PSI (1.0 MPa).
  • Pneumatic connector, industrial quick coupler plug, 1/4" NPTF, 18 threads per inch.
  • Filtered air supply source recommended.
  • Supplied air should NOT contain in-line oil in the compressor hose.

  • Operating Temperature: 41 to 104^ (5 - 40°C)
    • Relative Humidity: 10% to 80% RH
    • Weight: 42 lbs (19 kg)
    • Altitude of Operation: up to 2000M

Media Specifications

The BSP45 Sleeve Applicator is designed to function only with a specific range of Brady sleeve parts constructed to allow correct feed, sensing, and auto-application by the machine. Non-Brady sleeve parts and non-BSP45-specific sleeve parts will not function in the system. Contact Brady Technical Support or Customer Support for specific media information.

BSP45 Footswitch

30V AC Max, 3A, Class 2 Circuits only, EN 60529 (IP20), UL REC / E83123

Technical Support Numbers/On-line Help

For repair or technical assistance, find your regional Brady Technical Support in the following table.

Country Website Telephone Email

United Stateswww.bradyid.com 1-800-643-87766 tech_support@bradycorp.com
Canada www.bradycanada.ca 1-800-263-6179bradycanada_technicalsupport@bradycorp.com
Mexico www.bradylatinamerica.com 1-800-212-8181 soporte_tecnico@bradycorp.com
Central Americawww.bradylatinamerica.com 1-866-748-4424 soporte_tecnico@bradycorp.com
South Americawww.bradylatinamerica.com 1-866-748-4424 soporte_tecnico@bradycorp.com
Brazil www.brady.com.br +55 11 4166-1500 ext 5at@bradycorp.com
Australiahttp://www.bradyid.com.au1800 644 834brady_aust@bradycorp.com
Europewww.bradyeurope.com+44 333 333 1111tseurope@bradycorp.com
South Asiahttp://www.bradyid.com.sg65-64777261technicalsupport_sa@bradycorp.com

Repair and Replacement Parts

Brady Corporation offers repair and replacement services. Contact Brady Technical Support for repair and replacement information.

Unpack Your Applicator ....1

Register Your Sleeve Applicator ....1

External View.... 2

Sleeve Applicator Setup 3

Changing Dies/Sleeve Size.... 4

Changing Mandrel.... 5

Loading Media 6

Selecting a Sleeve 9

Applying a Sleeve (IN-PEDAL-UP)....10

Stopping the Application ....11

Recovering from a Dropped Sleeve ....11

Maintenance 12

Cleaning the Applicator ....12

Fuse 12

Cleaning Dies 12

Troubleshooting.... 13

Recovering from Errors ....17

Appendix A - Loading Material on BBP72 Printer ....18

Appendix B - Loading Material on PR300+ Printer ...19

Template Side #1 (first side to print for 1- and 2-sided printing) ....19

Template Side #2 (second side for double-sided printing) ......20

Unpack Your Applicator

Carefully remove any transportation protection from between the Die opening and the area in front of the Poke and Lift Module.

The following items are included in the standard BSP45 Sleeve Applicator package:

• BSP45 Wire/Cable Sleeve Applicator
- User's Manual (on memory stick)
- Power Cord
• Dies
- Mandrel Assembly
- Foot pedal

BRADY BSP45 - Unpack Your Applicator - 1

natural_image Exterior view of a Bruk-branded industrial machine with control panel and wiring (no visible text or symbols)

Register Your Sleeve Applicator

Register your applicator on-line at www.bradycorp.com/register and receive free product support and updates.

BRADY BSP45 - Register Your Sleeve Applicator - 1

text_image Labeled diagram of a Bruady industrial machine with numbered components and control panel

BRADY BSP45 - Register Your Sleeve Applicator - 2

text_image 13 10 11 12

1 | Start/Stop buttons
2Function button 9Rear door
3 Sleeve size selection buttons
4E-stop button 11Fuse
5 Rear door safety lock
6D|e module 13Pneumatic hose attachment
7Foot pedal jack

8 | Die module release lever
10 On/Off switch
12 Power cord connection

Sleeve Applicator Setup

  1. Attach free end of the pneumatic hose that is attached to an air compressor to the male connector on the BSP45 unit. MAKE SURE THE PNEUMATIC LINE IS FREE OF OIL.

Note: Air pressure must be greater than 40 psi but less than 145 psi.

  1. Plug in the foot pedal.

BRADY BSP45 - Sleeve Applicator Setup - 1

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BRADY BSP45 - Sleeve Applicator Setup - 2

natural_image Exterior view of a Bruady industrial machine with blue components and wiring (no visible text or symbols)
  1. Attach the power cord (included) to the applicator and plug into an electrical outlet, then flip the electrical switch on the back of the applicator to the ON (I) position.

BRADY BSP45 - Sleeve Applicator Setup - 3

natural_image Close-up of a mechanical control panel with pressure gauges, tubing, and a black electrical outlet (no visible text or symbols)

4 Changing Dies/Sleeve Size ENGLISH

Changing Dies/Sleeve Size

In order to apply the desired sleeve, you must install the correct mandrel and dies that correspond to the chosen sleeve diameter. For instance, for 0.125-inch diameter sleeves, the associated 0.125-inch mandrel and 0.125-inch dies must be installed. Both the mandrel and the dies are stamped with the sleeve diameter.

  1. Press the Function button on the bezel.

Both dies display.

  1. Push the silver die release tab (circled) toward the back of the machine. While holding the release tab with one hand, with the other hand grasp the die and pull straight up and out.

1

BRADY BSP45 - Changing Dies/Sleeve Size - 1

natural_image Close-up of a hand pointing at a control panel with red buttons and indicator lights (no visible text or symbols)

2

BRADY BSP45 - Changing Dies/Sleeve Size - 2

natural_image Close-up of a mechanical component with two red-circled features, no visible text or symbols
  1. Insert the desired die into the slot and gently push down until it clicks. The release tab will flip back into place.

  2. On the unit's front panel, press the sleeve size selection button corresponding to the size of the inserted dies.

3

BRADY BSP45 - Changing Dies/Sleeve Size - 3

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4

BRADY BSP45 - Changing Dies/Sleeve Size - 4

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The dies return back under the housing. The machine is now ready for operation.

See Changing Mandrel (page 5) to complete the material changeover process.

Install the mandrel that corresponds to the chosen sleeve diameter. The sleeve diameter is stamped on the side of the mandrel block.

Note: If only changing the mandrel (not the dies), the Function button does not have to be pressed.

For this procedure, you will need a #1 drive Philips head screw driver.

  1. Open the access door to display the mandrel assembly.

  2. Unscrew the mandrel holder with the Philips head screw driver.

BRADY BSP45 - Changing Dies/Sleeve Size - 5

natural_image Close-up of a mechanical assembly with blue components and a yellow label (no readable text or symbols)

BRADY BSP45 - Changing Dies/Sleeve Size - 6

natural_image Close-up of a hand installing or adjusting electronic components on a blue electronic device (no visible text or symbols)
  1. Pull out the installed mandrel assembly. 4. Insert another mandrel assembly (corresponding to the size previously selected on the bezel and as indicated by the dies) and secure by tightening the screws.

BRADY BSP45 - Changing Dies/Sleeve Size - 7

natural_image Close-up of a hand using a blue industrial machine to adjust metal components (no visible text or symbols)

BRADY BSP45 - Changing Dies/Sleeve Size - 8

natural_image Hand operating a blue industrial machine with a hand adjusting the internal components (no visible text or symbols)
  1. Ensure that the E-stop (safety switch) is released. If not, twist the red E-stop knob clockwise and pull out. Then, gently lift the rear door. Opening this door releases the safety lock, which automatically evacuates the system air and removes electrical power.

  2. Press the extended latch on the lower front of the die module to release it. The die module automatically opens to a set position.

1

BRADY BSP45 - Changing Dies/Sleeve Size - 9

natural_image Close-up of a hand inserting a blue plastic component into a white industrial machine, with red cable and control buttons visible (no text or symbols)

2

BRADY BSP45 - Changing Dies/Sleeve Size - 10

natural_image Close-up of a white Balcon industrial machine with a hand inserting a component, showing no visible text or symbols.
  1. Lift and flip up the door covering the rear tractor pin feed.

  2. Load the media with the notch on the edge of the cardstock (marked with the red circle) facing towards the front of the unit. The blue lines on the back of the cardstock should face down. A minimum cardstock length of 6 inches is required

Note: For proper operation, the minimum length of media that can be loaded is 6 inches.

3

BRADY BSP45 - Changing Dies/Sleeve Size - 11

natural_image Close-up of a mechanical assembly with a hand pressing a component (no visible text or symbols)

4

BRADY BSP45 - Changing Dies/Sleeve Size - 12

natural_image Close-up of a mechanical device with yellow and black components, no visible text or symbols

BRADY BSP45 - Changing Dies/Sleeve Size - 13

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Correct

BRADY BSP45 - Changing Dies/Sleeve Size - 14

natural_image Pure electrical circuit lines without any symbols

Incorrect

The edge of the cardstock should be flat and in "out of the box" condition. Below are examples of damaged material, which should be trimmed to remove the damaged portion of the media.

BRADY BSP45 - Changing Dies/Sleeve Size - 15

natural_image Close-up of a striped fabric with two red-circled regions highlighting specific areas (no text or symbols visible)

Curled edges

BRADY BSP45 - Changing Dies/Sleeve Size - 16

natural_image Close-up of a yellow panel with black base and red oval highlight (no text or symbols)

Extreme angle cut

BRADY BSP45 - Changing Dies/Sleeve Size - 17

text_image Cropped image showing a patterned surface with black and yellow rectangular blocks, one highlighted by a red oval.

Damaged ladder

BRADY BSP45 - Changing Dies/Sleeve Size - 18

natural_image Close-up of a striped electronic component with a red-circled detail (no visible text or symbols)

Tape on end of cardstock

  1. Feed the card-stock into the unit, engaging all tractor pins. If there are sleeves missing, when started, the machine automatically advances to the first available sleeve.

To avoid wasting sleeves, ensure that the mandrel is inserted into the first viable sleeve. Unused stock rolls have several blank sleeve windows (as shown in Figure 5 below). The red dotted line in Figure 5 indicates where the cardstock should be inserted and engaged.

  1. Close the door on the rear tractor feed.

Note: If the tractor door is not closed before closing the die module, it could stall the motor.

5
BRADY BSP45 - Changing Dies/Sleeve Size - 19

text_image Close-up of electronic component with labeled buttons and a red dotted line indicating a measurement or reference point.

6
BRADY BSP45 - Changing Dies/Sleeve Size - 20

natural_image Close-up of a hand pressing down on a mechanical component with yellow and blue buttons, no visible text or symbols

8 Loading Media ENGLISH

  1. Press and hold the extended latch on the die module while pushing the die module down. When the module is closed, release the latch.

  2. Close the rear door. The safety lock engages again when the door is shut. The STOP button is lit, signifying the machine is ready.

BRADY BSP45 - Loading Media ENGLISH - 1

natural_image Close-up of hands operating a blue industrial machine with a red arrow pointing to a component labeled 'BRADY' (no text or symbols on the machine itself)

BRADY BSP45 - Loading Media ENGLISH - 2

natural_image Person operating a device with red buttons and blue components, no visible text or symbols

BRADY BSP45 - Loading Media ENGLISH - 3

WARNINGWARNINGWARNING

DO NOT insert fingers or hands into die module opening - pinch hazard!

DO NOT operate machine with covers open!

A new sleeve size must be selected whenever the media is changed.

  1. Press the Stop button.

  2. Press the sleeve selector button.

Refer to Changing Dies/Sleeve Size (page 4) and Changing Mandrel (page 5) to complete the media changeover.

BRADY BSP45 - WARNINGWARNINGWARNING - 1

  1. After the dies and mandrel are changed, press the Start button to continue applying sleeves.

BRADY BSP45 - WARNINGWARNINGWARNING - 2

text_image 3 094 125 187 2,4 3,2 4,6 269 275 6,4 9,3 WARNING EN-100 OFFICE HOLD OPENING

Applying a sleeve is as simple as 1-2-3. It involves a 3-step procedure called IN-PEDAL-UP. IN-PEDAL-UP is done rapidly but after a few tries you will develop a rhythm to it and the procedure will be seamless

  1. Press the START button to advance the media to the first sleeve. The unit compresses the sleeve from both sides, creating the opening through which the wire is passed.

  2. Insert a wire into the open sleeve, making sure the wire passes completely through the open sleeve. (IN)

BRADY BSP45 - WARNINGWARNINGWARNING - 3

text_image 1 004 125 187 0.4 0.2 0.6 209 375 0.4 0.5 WARNING WEATHER CAPSIBLE WITH COLDING

BRADY BSP45 - WARNINGWARNINGWARNING - 4

natural_image Close-up of a hand inserting a cable into a blue industrial component with a white connector (no text or symbols visible)
  1. Tap the foot pedal with your foot. (PEDAL) 4. Quickly lift the wire up and out of the die module. (UP)

BRADY BSP45 - WARNINGWARNINGWARNING - 5

DO NOT insert fingers or hands into die module opening; pinch hazard. DO NOT operate machine with covers open.

BRADY BSP45 - WARNINGWARNINGWARNING - 6

natural_image Close-up of a brown leather shoe next to a small black electronic device with a cable, placed on a plain surface (no visible text or symbols)

BRADY BSP45 - WARNINGWARNINGWARNING - 7

natural_image Close-up of a hand using a tool to adjust or install a blue mechanical component, with no visible text or symbols.

When you have reached the last sleeve you want to apply to a wire:

  1. Insert the wire into the sleeve.
  2. Press STOP button (NOT the foot pedal).

Pressing the STOP button releases the last sleeve, so there is no waste.

Note: On the last sleeve, if the stop button is pressed BEFORE inserting a wire into the sleeve, the last sleeve will fall into the machine, possibly causing a jam

BRADY BSP45 - WARNINGWARNINGWARNING - 8

WARNINGWARNINGWARNING

If the machine does not stop, press the E-Stop button to cut all power to the system. DO NOT stick hands or fingers into the machine until all power has been stopped.

Recovering from a Dropped Sleeve

If a sleeve drops down inside the machine, use the following procedure to retrieve the sleeve.

  1. Press the STOP button, if it is not red. If it is red, the machine has already stopped.
  2. Open the rear door.
  3. Open the die module.
  4. Remove the loose sleeve from inside the machine.
  5. Close the die module.
  6. Close the rear door.

The buttons are now active and the STOP button is red. Press the START button and follow the IN-PEDAL-UP procedure to continue the job.

BRADY BSP45 - Recovering from a Dropped Sleeve - 1

WARNINGWARNINGWARNING

DO NOT power up machine when any of the shrouds are removed (a tool is required)

- Electrical hazard!

ALWAYS unplug power cord to disable power when servicing!

Cleaning the Applicator

To clean the applicator:

  1. Remove media.
  2. Dampen a non-abrasive cloth with denatured alcohol or use a pre-moistened eye glass lens cleaning towelette.
  3. Gently wipe the cloth across the media plate and lenses.
  4. Repeat as often as required to maintain applicator functionality.

Fuse

The specifics for the fuse on the rear of the panel, below the on/off switch are as follows:

Size: 5 x 20 mm

Current: 2A

Voltage: 250 VAC

Type: Time lag

Cleaning Dies

To clean the dies:

  1. Remove the dies. (See Changing Dies on page 4 of this document.)
  2. Dampen a non-abrasive cloth with denatured alcohol or use a pre-moistened eye glass lens cleaning towelette.
  3. Gently wipe the dirty portion of the die with the alcohol-dampened cloth until debris is removed.
  4. Repeat as often as necessary to maintain die functionality.

Troubleshooting

When an error occurs, the code displays in the form of a blinking red and/or green light on the main bezel of the machine. The different errors can be interpreted by watching the sequences of the blinking lights. These blinking light codes are outlined in the "Issue/Error Code" column of this troubleshooting guide.

Issue/Error Code Problem Solution
Alternating Red and Green Lights (Error code 1)
Media jamOpen the rear door and the die module.Clear the jam.Close the rear door and die module
Sensor failureOpen access door to reset error.Close cover.If problem persists, contact Brady Technical Support
2 Red blinks, pause, repeat (Error code 2)
PLM location sensors not workingOpen access door to reset error.Close cover.If problem persists, contact Brady technical support
Solenoid valves not firingOpen access door to reset error.Close cover.If problem persists, contact Brady technical support
3 Red blinks, pause, repeat (Error code 3)
One or both of the dies are stuck open or closedEnsure dies are free of debris.Reinstall both dies and ensure proper fit.If problem persists contact Brady technical support
Die location sensors not workingCall Brady Technical Support for assistance
4 Red blinks, pause, repeat (Error code 4)
Non Brady material or material not sensing material properlyMake sure that the material is Brady BSP45 material.After a period of 2 minutes the Stop button will be solid red.Open and close the cover doorORPress and depress the E-Stop to resume normal operation.The machine will lock for 2 minutes then return to normal operation.Note: Do NOT turn off the machine as it will reset the 2 minute timer.
Debris covering BP windowMake sure that debris is not covering the BP window.After a period of 2 minutes the Stop button will be solid red.Open and close the cover doorORPress and depress the E-Stop to resume normal operation.The machine will lock for 2 minutes then return to normal operation.Note: Do NOT turn off the machine as it will reset the 2 minute timer.
4 Red blinks, pause, repeat (Error code 4) (continued)
Material is installed upside downMake sure the material is installed with the blue line facing down. See “Loading Media” on page 6 for proper installation.Open and close the access door to reset error.After a period of 2 minutes the Stop button will be solid red.Open and close the cover doorORPress and depress the E-Stop to resume normal operation.The machine will lock for 2 minutes then return to normal operation.Note: Do NOT turn off the machine as it will reset the 2 minute timer.
Fast flashing STOP light TemperatureAture change Allow one hour for machine to acclimate to ambient temperature.
Excess light Remove bright lightsthat are shining on or in the machine.
5 Red blinks, pause, repeat (Error code 5)
BP sensor not working Contact Brady technical support
Issue/Error CodeProblemSolution
Miscellaneous Issues
Machine does not power up Switchnot activated Ensure E-Stop is not activated.Ensure doors are closed and the rear power switch is on.
Blown fuse Ensure fuse in rear power switch is not blown. If it is, replace with new fuse.
Machine stopped Mandrel not correctly installed Open doors and ensure mandrel screw is tight. If not, use a #1 Phillips screw driver to tighten the screw.
Dies not installed correctly See the "Changing Dies/Sleeve Size" section (page 4) to verify the dies are properly installed.
Foot pedal not plugged in Ensure foot switch is plugged in.
Machine not opening sleeves Dies not installed correctly See "Changing Dies/Sleeve Size" section (page 4) to verify the dies are properly installed.
Machine does not open every sleeveSensor windows are dirty See "Cleaning the Applicator" section on page 12 of this manual.
Cannot close front cover This operation requires the use of both hands·Ensure that the tractor feed door is closed.·Then, with one hand, push and hold the front door release lever while closing the cover door with the other hand.·Release the lever when the front door is closed.
Slow operationLow air pressureEnsure that the air pressure is 40psi to optimize performance of machine.

Recovering from Errors

If the machine enters an error state (caused by a missed sleeve or jammed material), the STOP button flashes red to indicate an error. Once the machine registers an error, the START and STOP buttons are no longer active until the following procedure is followed.

  1. Open the rear door.
  2. Open the die module.
  3. Address the error.

When the problem has been fixed:

  1. Close the die module.
  2. Close the rear door.

The buttons are now active and the STOP button is red. Press the START button and follow the IN-PEDAL-UP procedure to continue the job.

18 Appendix A - Loading Material on BBP72 Printer ENGLISH

Appendix A - Loading Material on BBP72 Printer

  1. To load the 1" & 2" sleeves and cardstock into the BBP72, orient the notch on the edge of the carstock (marked with the red arrow) towards the interior wall of the unit. The blue lines on the cardstock should face up coming off of the roll.
  2. Print the data onto the sleeves, starting with the data for Sleeve #1.

BRADY BSP45 - Appendix A - Loading Material on BBP72 Printer - 1

BRADY BSP45 - Appendix A - Loading Material on BBP72 Printer - 2

natural_image Close-up of a yellow strip being processed by a mechanical assembly, with a red arrow pointing to a component (no visible text or symbols)
  1. After printing, rewind the roll. The last sleeve printed will be the first onto the rewinder. This places the sleeve material in the correct orientation to run on the BSP45. Printed Sleeve #1 will be on the outside of the rewound roll and the first sleeve into the BSP45.

Template Side #1 (first side to print for 1- and 2-sided printing)

  1. To load the 1" & 2" sleeves and cardstock into the PR300+, orient the notch on the edge of the cardstock (marked with the red arrow) away from the interior wall of the unit. The blue lines on the cardstock should face DOWN coming off of the roll.

BRADY BSP45 - Template Side #1 (first side to print for 1- and 2-sided printing) - 1

natural_image Close-up of a mechanical assembly with yellow strips and green tool, no visible text or symbols
  1. For 1-sided print, print the data onto the sleeves, starting with the data for Sleeve #1. Then, after printing, rewind the roll with the last sleeve printed being the first onto the rewinder. This places the sleeve material in the correct orientation to run on the BSP45.

OR

For 2-sided print, print the data onto the sleeves, starting with the data for the LAST sleeve. Then, rewind the roll directly out of the printer so that the data on Sleeve #1 is now on the outside of the roll.

Template Side #2 (second side for double-sided printing)

  1. To load the 1" & 2" sleeves and cardstock into the PR300+ to print the second (bottom side), orient the notch on the edge of the cardstock (marked with the red arrow) away from the interior wall of the unit. The blue lines on the cardstock should face UP coming off of the roll.

3

BRADY BSP45 - Template Side #2 (second side for double-sided printing) - 1

natural_image Close-up of a mechanical assembly with green and red components, no visible text or symbols
  1. Print the data onto the sleeves, starting with the data for Sleeve #1.

  2. Rewind the roll directly out of the printer so that Sleeve #1 data is at the core. The material is now in the correct orientation to run on the BSP45, with the last data printing being applied first. (Example: Printing serialized sleeves 1 through 100, Sleeve #100 will be applied first on the BSP45)

Brady Worldwide Inc.

6555 West Good Hope Road

Milwaukee, WI 53223, USA

Telefon: 414-358-6600 USA Inland

Fax: 414-438-6958

USA

natural_image Exterior view of a Bruady industrial machine with blue and gray components, no visible text or symbols on the main body.

Etikettenhüllen-Applikator registrieren

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BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 1

natural_image Exterior view of a Bruady optical instrument with blue components and wiring (no visible text or symbols)
natural_image Close-up of a mechanical control panel with pressure gauges, tubing, and a black electrical outlet (no visible text or symbols)
natural_image Close-up of a hand pointing at a control panel with buttons and indicator lights (no visible text or symbols)

2
BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 2

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natural_image Close-up of a hand inserting a plastic component into a blue plastic housing (no visible text or symbols)

4
BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 3

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natural_image Close-up of a mechanical assembly with blue components and a yellow label (no readable text or symbols)

BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 4

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natural_image Hand operating a blue industrial machine with a hand adjusting metal components (no visible text or symbols)

BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 5

natural_image Hand operating a blue industrial sewing machine with mechanical components and a red control knob (no visible text or symbols)
natural_image Close-up of a hand inserting a blue plastic component into a white industrial machine with red wiring (no visible text or symbols)
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4
BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 6

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BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 7

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Richtig

BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 8

natural_image Pure electrical circuit lines without any symbols

Falsch

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6
BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 9

text_image Close-up of a printer's door panel with yellow buttons and a red arrow indicating motion, showing machine control interface.
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natural_image Close-up of a brown leather shoe and a small black electronic device with a cable, placed on a surface (no visible text or symbols)

4
BRADY BSP45 - Etikettenhüllen-Applikator registrieren - 10

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natural_image Close-up of a mechanical assembly with yellow strips and green handle, no visible text or symbols
natural_image Close-up of a mechanical assembly with green and yellow components, no visible text or symbols

Brady Worldwide Inc.

6555 West Good Hope Road

Milwaukee, WI 53223 É.-U.

BSP45 Sleeve Applicator

natural_image Exterior view of a modern industrial machine with blue and silver components, connected to cables and sensors (no visible text or symbols)
natural_image Close-up of a mechanical pressure regulator device with attached gauges and control buttons (no visible text or symbols)

2

BRADY BSP45 - BSP45 Sleeve Applicator - 1

natural_image Exterior view of a modern scientific instrument labeled 'BRADY' with internal components and external wiring (no readable text beyond branding)
natural_image Close-up of a mechanical control panel with pressure gauges, tubing, and a black electrical outlet (no visible text or symbols)
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2

BRADY BSP45 - BSP45 Sleeve Applicator - 2

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natural_image Close-up of a hand placing a black plastic component into a blue battery casing (no visible text or symbols)

4

BRADY BSP45 - BSP45 Sleeve Applicator - 3

natural_image Hand pointing at a control panel with buttons and a red push button (no visible text or symbols)
natural_image Close-up of a mechanical assembly with blue components and a yellow label (no readable text or symbols)

BRADY BSP45 - BSP45 Sleeve Applicator - 4

natural_image Close-up of a hand installing or adjusting electronic components on a blue industrial machine (no visible text or symbols)
natural_image Hand operating a blue industrial machine with tools and control panel (no visible text or symbols)

BRADY BSP45 - BSP45 Sleeve Applicator - 5

natural_image Close-up of a hand operating a blue industrial machine with metal components and control buttons (no visible text or symbols)
natural_image Close-up of a hand holding a blue mechanical device with red cable, showing internal components and no visible text or symbols.
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4

BRADY BSP45 - BSP45 Sleeve Applicator - 6

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BRADY BSP45 - BSP45 Sleeve Applicator - 7

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Correct

BRADY BSP45 - BSP45 Sleeve Applicator - 8

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Incorrect

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Rebords courbés

BRADY BSP45 - BSP45 Sleeve Applicator - 9

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Échelle endommagée

BRADY BSP45 - BSP45 Sleeve Applicator - 10

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natural_image Close-up of a mechanical assembly with labeled components and a red dotted line indicating a measurement or alignment (no readable text or symbols)

6
BRADY BSP45 - BSP45 Sleeve Applicator - 11

text_image Close-up of a printer's internal components with yellow labels and red arrows indicating motion or movement, likely from a machine tool.
natural_image Close-up of a hand inserting a cable into a blue electrical socket (no text or symbols visible)
natural_image Close-up of a brown leather shoe and a small black electronic device with a cable, placed on a surface (no visible text or symbols)

4

BRADY BSP45 - BSP45 Sleeve Applicator - 12

natural_image Close-up of a hand using a tool to adjust or install a blue mechanical component (no visible text or symbols)
natural_image Close-up of a yellow and white striped film strip being processed by industrial machinery, with no visible text or symbols.
natural_image Close-up of a mechanical assembly with yellow strips and green handle, no visible text or symbols
natural_image Close-up of a mechanical assembly with green and yellow components, no visible text or symbols

Brady Worldwide Inc.

6555 West Good Hope Road

Milwaukee, WI 53223 V.S.

BSP45 sleeve applicator

natural_image Exterior view of a modern office building (no signage)

Uw sleeve applicator registreren

Registreer uw applicator online via www.bradycorp.com/register en ontvang gratis productondersteuning en updates!

©

Instellen sleeve applicator

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2

BRADY BSP45 - Instellen sleeve applicator - 1

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4

BRADY BSP45 - Instellen sleeve applicator - 2

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2

BRADY BSP45 - Instellen sleeve applicator - 3

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4

BRADY BSP45 - Instellen sleeve applicator - 4

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Media laden

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4

BRADY BSP45 - Media laden - 1

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BRADY BSP45 - Media laden - 2

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Juist

BRADY BSP45 - Media laden - 3

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Onjuist

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Gekrulde randen

BRADY BSP45 - Media laden - 4

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text_image Cropped image showing a grid of black rectangular blocks with yellow rectangular markers and a red oval highlighting one block, likely indicating a pattern or highlight.

Beschadigde ladder

BRADY BSP45 - Media laden - 5

natural_image Close-up of a striped electronic component with a red oval highlighting a small feature (no text or symbols visible)
text_image Close-up of a machine tool pressing a component with yellow labels showing machine numbers and a red arrow indicating motion or movement.
natural_image Close-up of hands operating a blue industrial machine with a red arrow pointing to a component labeled 'BRADY' (no text or symbols on the machine itself)

BRADY BSP45 - Media laden - 6

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BRADY BSP45 - Media laden - 7

WAARSCHUWING

text_image 084 125 167 3.4 3.3 2.8 250 375 0.4 0.5 WARNING No need to continue it with a warning label.

2

BRADY BSP45 - WAARSCHUWING - 1

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natural_image Close-up of a brown leather shoe and a small black electronic device with a cable, placed on a plain surface (no visible text or symbols)

4

BRADY BSP45 - WAARSCHUWING - 2

natural_image Close-up of a hand using a tool to adjust or install a blue mechanical component, with no visible text or symbols.
natural_image Close-up of a yellow and white striped film strip being processed by industrial machinery, with no visible text or symbols.
natural_image Close-up of a mechanical assembly with yellow strips and green control knobs, no visible text or symbols
natural_image Close-up of a mechanical assembly with green and yellow components, no visible text or symbols

Brady Worldwide, Inc.

6555 West Good Hope Road

BSP45 Sleeve Applicator

natural_image Exterior view of a modern industrial machine with blue and silver casing, connected to cables and sensors (no visible text or symbols)
text_image Labeled diagram of a Bruady industrial machine with numbered components and control panel

BRADY BSP45 - BSP45 Sleeve Applicator - 1

text_image 13 10 11 12
natural_image Interior view of a mechanical device with pressure gauges, tubing, and a black electrical outlet (no visible text or symbols)
natural_image Close-up of a hand pointing at a control panel with buttons and indicator lights (no visible text or symbols)

2
BRADY BSP45 - BSP45 Sleeve Applicator - 2

natural_image Close-up of a mechanical component with two red-circled features, no visible text or symbols
natural_image Close-up of a hand inserting a small black plastic component into a blue electronic device casing (no visible text or symbols)

4
BRADY BSP45 - BSP45 Sleeve Applicator - 3

natural_image Close-up of a hand pressing a button on a machine control panel (no visible text or symbols)
natural_image Close-up of a mechanical assembly with blue components and a yellow label (no readable text or symbols)

BRADY BSP45 - BSP45 Sleeve Applicator - 4

natural_image Close-up of a hand installing or adjusting an electronic device with visible internal components and wiring (no text or symbols)
natural_image Close-up of a hand using a blue industrial machine to adjust or install a mechanical component (no visible text or symbols)

BRADY BSP45 - BSP45 Sleeve Applicator - 5

natural_image Close-up of a hand using a small electronic device to adjust internal components (no visible text or symbols)
natural_image Close-up of a hand inserting a blue plastic component into a white industrial machine, with red arrows indicating the process (no visible text or symbols)
natural_image Close-up of a BALOY industrial machine with a hand inserting a component, showing no visible text or symbols.
natural_image Close-up of a robotic arm interacting with a mechanical device (no visible text or symbols)

4
BRADY BSP45 - BSP45 Sleeve Applicator - 6

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BRADY BSP45 - BSP45 Sleeve Applicator - 7

natural_image Row of yellow rectangular blocks on a white background, no text or symbols visible

Correcto

BRADY BSP45 - BSP45 Sleeve Applicator - 8

natural_image Pure electrical circuit lines without any symbols

Incorrecto

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Bordes levantados

BRADY BSP45 - BSP45 Sleeve Applicator - 9

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Escalera dañada

BRADY BSP45 - BSP45 Sleeve Applicator - 10

natural_image Close-up of a striped electronic component with a red circle highlighting a small white object (no visible text or symbols)
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6

BRADY BSP45 - BSP45 Sleeve Applicator - 11

text_image Close-up of a computer control panel with labeled buttons and a hand pointing to a mouse, showing yellow and blue buttons.
natural_image Close-up of a brown leather shoe and a small black electronic device on a flat surface (no visible text or symbols)

4
BRADY BSP45 - BSP45 Sleeve Applicator - 12

natural_image Close-up of a hand using a tool to adjust or install a blue mechanical component (no visible text or symbols)
natural_image Close-up of a yellow and white striped film strip being processed by industrial machinery, with no visible text or symbols.
natural_image Close-up of a mechanical assembly with yellow and green components, no visible text or symbols
natural_image Close-up of a mechanical assembly with green and yellow components, no visible text or symbols

Brady Worldwide Inc.

6555 West Good Hope Road

Milwaukee, WI 53223, USA

Telefon: +414-358-6600 (inom USA)

Fax: 414-438-6958

FÖRENTA STATERNA

FCC-meddelande - endast USA

Waste Electrical and Electronic Equipment Directive

Applicera hylsa (IN-PEDAL-UPP). 10

Stoppa appliceringen 11

natural_image Exterior view of a Brudy robotic device with blue and silver casing, connected to cables and accessories (no visible text or symbols)

Registrera din hylsapplikator

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BRADY BSP45 - Registrera din hylsapplikator - 1

natural_image Exterior view of a modern robotic device with blue components and a black sensor module (no visible text or symbols)
natural_image Interior view of a mechanical control panel with pressure gauges, tubing, and a black electrical outlet (no visible text or symbols)
natural_image Close-up of a hand pointing at a control panel with buttons and indicators (no readable text or symbols)

2

BRADY BSP45 - Registrera din hylsapplikator - 2

natural_image Close-up of a mechanical component with two red-circled features, no visible text or symbols
natural_image Close-up of a hand inserting a small black plastic component into a blue plastic housing (no text or symbols visible)

4

BRADY BSP45 - Registrera din hylsapplikator - 3

natural_image Close-up of a hand pointing at a control panel with buttons and a red indicator (no visible text or symbols)
natural_image Close-up of a mechanical assembly with blue components and a yellow label (no readable text or symbols)

BRADY BSP45 - Registrera din hylsapplikator - 4

natural_image Close-up of a hand inserting a small electronic component into a blue electronic device casing (no visible text or symbols)
natural_image Hand operating a blue industrial machine with a tool, no visible text or symbols on the device itself

BRADY BSP45 - Registrera din hylsapplikator - 5

natural_image Hand operating a blue electronic device with a hand adjusting its internal components (no visible text or symbols)
natural_image Close-up of a hand inserting a component into a white industrial machine with blue modules and a red cable (no visible text or symbols)
natural_image Close-up of a BALCH industrial machine with a hand inserting a component, showing no visible text or symbols.
natural_image Close-up of a hand pressing a yellow component on a mechanical device (no visible text or symbols)

4

BRADY BSP45 - Registrera din hylsapplikator - 6

natural_image Close-up of a mechanical device with yellow buttons and a red circle highlighting a specific area (no visible text or symbols)

BRADY BSP45 - Registrera din hylsapplikator - 7

text_image Ratt Fel
natural_image Close-up of a striped fabric with two red-circled regions highlighting specific areas (no text or symbols visible)

Böjda kanter

BRADY BSP45 - Registrera din hylsapplikator - 8

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Extrem vinkelskäming

BRADY BSP45 - Registrera din hylsapplikator - 9

natural_image Close-up of striped fabric with a red oval highlight on the surface (no text or symbols visible)

Skadad stege

BRADY BSP45 - Registrera din hylsapplikator - 10

natural_image Close-up of a striped electronic component with a red oval highlighting a small feature (no text or symbols visible)
natural_image Close-up of a mechanical device with multiple yellow and black components, no visible text or symbols

6
BRADY BSP45 - Registrera din hylsapplikator - 11

text_image Close-up of a printer's internal components with yellow labels and a red arrow indicating motion or movement.

Applicera hylsa (IN-PEDAL-UPP).

natural_image Close-up of a hand inserting a cable into a blue industrial machine component, with no visible text or symbols.
natural_image Close-up of a brown leather shoe being placed next to a small black electronic device with a cable (no visible text or symbols)

4

BRADY BSP45 - Applicera hylsa (IN-PEDAL-UPP). - 1

natural_image Close-up of a hand using a tool to adjust or install a blue mechanical component (no visible text or symbols)

Stoppa appliceringen

natural_image Close-up of a yellow and white striped film strip being processed by industrial machinery, with no visible text or symbols.
natural_image Close-up of a mechanical assembly with yellow strips and green control knobs, no visible text or symbols
natural_image Close-up of a mechanical assembly with green and yellow components, no visible text or symbols

Brady Worldwide Inc.

6555 West Good Hope Road

Milwaukee, WI 53223 U.S.A.

Telephone: 414-358-6600 USA Domestic

Facsimile: 414-438-6958

Websites

For repair or technical assistance, go to your regional Brady Technical Support website:

• United States: www.bradyid.com
• Europe: www.bradyeurope.com
• Asia Pacific: www.bradycorp.com
• South Asia: http://www.bradyid.com.sg
• Australia: http://www.bradyid.com.au
• Canada: www.bradycanada.ca
• Latin American: www.bradylatinamerica.com
• Brazil: www.brady.com.br

Phone Numbers

• 1-800-643-8766 (USA)
• 1-800-263-6179 (Canada)
• +44 333 333 1111 (Europe)
• 44 1295 228 205 (UK)
• 1-800-212-8181 (Mexico)
• +55 11 4166-1500 ext 5 (Brazil)
• 1-866-748-4424 (Latin America)
• 1-800-212-8181 (Central America)
• 1 800 644 834 (Australia)
• 65-64777261 (South Asia)

BRADY BSP45 - Phone Numbers - 1

text_image Y 4 1 9 0 6 4 9
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Product information

Brand : BRADY

Model : BSP45

Category : Label printer