GYS Gysflash 101.24 CNT FV - Welding machine

Gysflash 101.24 CNT FV - Welding machine GYS - Free user manual and instructions

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USER MANUAL Gysflash 101.24 CNT FV GYS

FR 2-13/86-88
EN 14-25/86-88
DE 26-37/86-88
ES 38-49/86-88
RU 50-61/86-88
NL 62-73/86-88
IT 74-85/86-88

GYSFLASH

51.12 CNT FV
101.12 CNT
103.12 CNT
121.12 CNT FV
123.12 CNT FV
125.12 CNT FV
101.24 CNT FV
103.24 CNT FV
51.48 CNT FV
53.48 CNT FV

INSTRUCTIONS DE SECURITE

GYS Gysflash 101.24 CNT FV - INSTRUCTIONS DE SECURITE - 1

This manual contains safety and operating instructions. Please read it carefully before using the device for the first time and keep it for future reference. This machine should only be used for charging or power supply operations specified within the limits indicated on the machine and in the instruction manual. The operator must observe the safety precautions. In case of improper or unsafe use, the manufacturer cannot be held liable.

GYS Gysflash 101.24 CNT FV - INSTRUCTIONS DE SECURITE - 2

The device is destined to be used indoors. Must not be exposed to the rain.

This unit can be used by children aged 8 or over and by people with reduced physical, sensory or mental capabilities or lack of experience or knowledge, if they are properly monitored or if instructions for using the equipment have safely been read and potential risks understood. Children must not play with the product. Cleaning and maintenance should not be performed by an unsupervised child.

Do not use to charge domestic batteries or non rechargeable batteries.

Do not use the charger if the mains cable or plug is damaged.

Do not use the device if the charging cable appears to be damaged or assembled incorrectly in order to avoid any risk of short circuiting the battery.

Never use on a frozen or damaged battery.

Do not cover the device.

Do not place the unit near a heat source or expose to prolonged high temperatures (above 60^ ).

Do not obstruct the cooling vents.

The operating mode of the automatic charger and the restrictions applicable to its use are explained later in this manual.

GYS Gysflash 101.24 CNT FV - INSTRUCTIONS DE SECURITE - 3

Fire and explosion risks!

  • A battery can emit explosive gases when on charge.
  • During the charge, the battery must be placed in a well ventilated area.
  • Avoid flames and sparks.
  • Protect the electrical contact surfaces of the battery against short circuits.

Do not leave a charging battery unattended for a long time.

GYS Gysflash 101.24 CNT FV - Fire and explosion risks! - 1

GYS Gysflash 101.24 CNT FV - Fire and explosion risks! - 2

GYS Gysflash 101.24 CNT FV - Fire and explosion risks! - 3

Risk of acid dispersion!

GYS Gysflash 101.24 CNT FV - Risk of acid dispersion! - 1

  • Wear protective goggles and gloves.
  • In case of contact with the eyes or the skin, rinse immediately with water and see a medical doctor as soon as possible.

GYS Gysflash 101.24 CNT FV - Risk of acid dispersion! - 2

Connection / disconnection :

  • Disconnect the power supply before plugging or unplugging the connections to/from the battery.
  • Always ensure the Red clamp is connected to the «+» battery terminal first. If it is necessary to connect the black clamp to the vehicle chassis, make sure it is a safe distance from the battery and the fuel line. The charger must be connected to the mains.
  • After charging, disconnect the charger from the mains, then disconnect the negative clamp from the car body and then disconnect the positive clamp from the battery, in this order.

GYS Gysflash 101.24 CNT FV - Connection / disconnection : - 1

Connection :

  • The charger must be connected to an earthed power supply.
  • The connection to the power supply must be carried out in compliance with national standards.

GYS Gysflash 101.24 CNT FV - Connection : - 1

Maintenance :

  • If the power supply cable is damaged, the replacement cable must be obtained from the manufacturer or its service team.
  • Maintenance should only be carried out by a qualified person.
  • Warning! Always disconnect from the mains before performing maintenance on the device.
  • The device does not require any specific maintenance.
  • If the internal fuse is melted, it must be replaced by the manufacturer (GYS dedicated sales service) or by an equally qualified person to prevent any accidents.
  • Do not use solvents or any agressive cleaning products.

GYS Gysflash 101.24 CNT FV - Maintenance : - 1

Regulations :

  • The Machine is compliant with European directives.
  • The declaration of conformity is available on our website.
  • EAEC Conformity marking (Eurasian Economic Community).
  • Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website (see home page).
  • Equipment in conformity with Moroccan standards.
  • The declaration C_ (CMIM) of conformity is available on our website (see cover page).

GYS Gysflash 101.24 CNT FV - Regulations : - 1

Waste management:

  • This product should be disposed of at an appropriate recycling facility. Do not throw away in a household bin.

GYS Gysflash 101.24 CNT FV - Waste management: - 1

GYS Gysflash 101.24 CNT FV - Waste management: - 2

GENERAL DESCRIPTION

Your GYSFLASH is a professional multifunctional charger with Inverter technology. Designed to support the batteries of demonstration vehicles or during the diagnostic work, it also guarantees an ideal quality of charge for the maintenance of the most advanced models. This charger can be fitted with cables up to 8 m long. Changing the charging cables requires recalibration (see page 21). It is considered a fixed device not a mobile product. Your GYSFLASH is supplied with a software that includes 4 different modes to choose from:

  • Charging mode: dedicated to the charging of lead-acid (sealed, liquid, AGM...) or lithium (LiFePO4) starter batteries.
  • Power mode | Diag+ : Supplies the energy required during diagnostic work on the vehicle.
  • Power mode | Showroom : Maintains the charge of the battery and supplies the energy required when using the consumers of a demonstration vehicle.
  • Tester Mode: Used to check the state of the battery and test the vehicle starting system and alternator.

Your GYSFLASH is SMART!

The original features of your GYSFLASH can be extended by adding specific charging modes and profiles using the USB port and custom settings (see page 23).

Your GYSFLASH also offers the possibility to recover data from several hundred charging operations on your USB stick for analysis on a spreadsheet.

Additional modules (such as printer, Ethernet port, etc.) can also be connected to the charger via its dedicated module socket.

Auto-Detect> function:

The GYSFLASH is equipped with the «Auto-Detect» function which automatically starts a charge when a battery is connected to the charger. (To enable/disable this function see page 21)

AUTO-DETECT 12V

U=12.3V

Auto-Restart> function:

The «Auto-Restart» function offers the possibility of automatically restarting the charger in the event of a power failure. (To enable/disable this function see page 21)

function:

It is possible to lock the buttons on your GYSFLASH when it is used in a place open to the public or unattended. To activate/ deactivate the lock, press and hold and for seconds.

STARTUP

  1. Connect the charger to the mains.
  2. Set the switch, located at the back of the charger, to «ON».
  3. Select the desired mode (Charge -> Showroom -> Diag+ -> Tester).

To access the «configuration» menu press the Many for 3s :

CHARGE MODE

- Setting the mode:

1 Press the SELECT button for 3 seconds to activate the modification of the mode settings.SELECT Jsec
2 Use the arrows to change the value of the parameter.▲▼
3 Press the SELECT button to accept the value and move to the next parameter.SELECT

GYS Gysflash 101.24 CNT FV - - Setting the mode: - 1

1- Type of charge
2- Charge profile
3-Rated battery voltage
4- Rated battery capacity

Charge type: Profil Charging voltage
Pb-CHARGEnormal2.40 V/cell Lead batteriesries of the types Gel, MF, EFB, SLA...
AGM2.45 V/cellMost AGM lead-acid batteries including START and STOP.However, some AGM batteries require a lower voltage charge (Normal profile). Check the battery manual if in doubt.
water2.45 V/cell Open liquidd-type lead-acid batteries with cap.
Easy2.40 V/cellProfile dedicated to lead batteries that automatically adapts the charging current according to the size of the battery.However, for maximum charge optimization, it is recommended, when possible, to use normal, AGM or liquid charge curves.
Li-CHARGE LFP/LiFePO43.60 V/cell Lithium batteriestype LFP (Lithium Ferro Phosphate)

- Start of the charge:

GYS Gysflash 101.24 CNT FV - - Start of the charge: - 1

GYS Gysflash 101.24 CNT FV - - Start of the charge: - 2

Precautions :

When charging a vehicle, it is recommended to reduce the vehicle power consumption to a minimum (switch off the lights, switch off the ignition, close the doors, etc.) in order not to disturb the charging process.

Precaution: Check the electrolyte level of any open battery. Fill it up if necessary, before starting the charge.

- Lead-acid charging curve:

GYS Gysflash 101.24 CNT FV - - Lead-acid charging curve: - 1

Step 1 : Analysis

Analyses the state of the battery (charge level, polarity inversion, wrong battery...)

Step 2:Recovery

Recovering damaged elements after deep and prolonged discharge.

Step 3: Test

Sulfated battery test

Fast charge at maximum current to reach 80% charge level.

Step 6: Absorption

Constant voltage charge to reach 100% charge level.

Step 7: Refresh (only for liquid profile)

The charger supplies an additional current to create gas that will allow the electrolyte to be mixed and thus reconditioning the battery cells. During this phase, the battery may produce some water.

Step 8: Maintenance/Floating charge

Maintains battery charge level at its maximum.

GYS Gysflash 101.24 CNT FV - Step 8: Maintenance/Floating charge - 1
LFP Lithium charging curve:

Step 1 : Analysis

Analyses the state of the battery (charge level, polarity inversion, wrong battery...)

Step 2: UVP Wake up

Reactivates batteries in UVP protection (Under Voltage Protection)

Step 3:Recovery

Recovery algorithm following a deep discharge.

Step 4: Charge

Maximum current fast charge to reach an 90% charge level.

Step 5: Absorption

Constant voltage charge to reach a 95% charge level.

Step 6: Test

Charge conservation test.

Step 7: Supplement

Reduce current charge to reach 100% charge level.

Step 8: Equalization / Balancing

Balancing the battery cells

Step 9: Maintenance/Floating charge

Maintain the battery charge level at its maximum.

POWER SUPPLY MODES: SHOWROOM /DIAG+

  • Setting the mode:
1Press the SELECT button for 3 seconds to activate the modification of the mode settings.SELECT ssec
2Use the arrows to change the value of the parameter.▲▼
3Press the SELECT button to accept the value and move to the next parameter.SELECT

GYS Gysflash 101.24 CNT FV - POWER SUPPLY MODES: SHOWROOM /DIAG+ - 1

1-Mode name
2-Voltage to be regulated
3-Rated voltage
4- Maximum current

Power limitation: If the symbol ^* appears next to the current setting (eg I : 50A ), this indicates that the charger cannot deliver this current at the voltage set on the display. At this voltage level, the charger will be running at maximum power. However, this current could be delivered at lower voltage depending on the power output of the charger.

  • Start of the charge:
1To start the mode, press the START/STOP button.START STOP
If the AUTO-DETECT function is active, charging will start automatically after 5 seconds if a battery is present.AUTO-DETECT 12V U=12.3V
2During the mode, your GYSFLASH indicates the battery voltage and the current delivered by the charger.
3Press the START/STOP button to stop the mode.START STOP

GYS Gysflash 101.24 CNT FV - POWER SUPPLY MODES: SHOWROOM /DIAG+ - 2

1-Battery voltage
2- Current delivered by the charger

Precautions :

When starting the mode, a current displayed above 10 A means that your battery is discharged. The device will start charging automatically. Check that there is no electrical consumer on the vehicle. Wait until the current supplied drops below 10 A before starting any action on the vehicle (use of the vehicle's electrical accessories, diagnostic operation, etc.).

Features of the power modes:

Mode «No Battery» function«Integrated charging» functionAbnormal undervoltage protectionVoltage adjustment
SHOWROOM✓ 6V 6.3 V - 7.2 V*
12V 12.7 V - 14.4 V
24V 25.4 V - 28.8 V*
DIAG+✓ 12V 12.7 V - 14.8 V
24V 25.4 V - 29.6 V*

*GYSFLASH 103.24 CNT

This function allows you to use the SHOWROOM power mode when there is no battery. To do this, press the START/STOP button for 3 seconds. The «No battery mode» indication is displayed for 3 seconds before forcing the power supply.

GYS Gysflash 101.24 CNT FV - - «No battery» function (not recommended): - 1

SHOWROOM 12V no battery mode

GYS Gysflash 101.24 CNT FV - - «No battery» function (not recommended): - 2

It is strongly recommended not to use the «no battery» function if a battery is present.

This function disables the «Integrated charging» function, as well as some of the protections such as abnormal undervoltage protection or disconnection detection.

In this configuration, reverse polarity can damage the vehicle electronics.

- «Integrated charging» function:

The SHOWROOM mode (outside of the «no battery» function) incorporates an automatic charging algorithm adapted to all types of batteries (lead and lithium), in order to guarantee an optimal charge level for demonstration vehicles. This function is perfectly compatible with the presence of consumers on the battery.

GYS Gysflash 101.24 CNT FV - - «Integrated charging» function: - 1

Step 1: Analysis

Analysis of the battery condition (charge level, inversion, etc.) polarity, wrong battery connected, etc).

Step 2: Charging

Fast charging at maximum current until U1 is reached (ex: 13.8 V to 12V

Step 3: Absorption

Charge under constant voltage U1 (ex: 13.8 V in Maximum duration 1 hour.

Step 4: Complement

Gradual increase of the voltage up to U2

(ex: 14.4 V to 12V Maximum duration 2 hours.

Step 5: Equalization / Balancing

Maintaining the voltage U2 (ex: 14.4V at 12V

Maximum duration 2 hours.

Step 6: Power supply mode

Application of the selected voltage.

- Abnormal undervoltage protection:

This protection prevents the risk linked to possible short circuits or battery being too damaged. The charger will automatically stop if the voltage is abnormally low for more than 10 minutes.

TESTER MODE

General navigation :

1 Use the arrows to select the test to be performed
2 Press the START/STOP button to start the test.

GYS Gysflash 101.24 CNT FV - TESTER MODE - 1

GYS Gysflash 101.24 CNT FV - TESTER MODE - 2

START STOP

TESTER MODE

Voltage test

Voltage test:

This mode allows you to view the voltage at the terminals of the charging clamps and thus use your GYSFLASH as a voltmeter, in order to measure the battery voltage.

Voltage test

U=12.1V

- Start-up test:

The purpose of this mode is to evaluate the state of a vehicle starting system (starter + battery) when the engine is turned on. This test must be done with the battery connected to the vehicle.

1 Use the arrows to select the nominal voltage of the vehicle battery▲ ▼
2 Press the SELECT button to confirmSELECT Engine start test 12V
3 Connect the clamps to the vehicle battery▲ ↓ △
4 Start the engine by turning the ignition key○ -○
5 The charger automatically detects the engine start attempt and runs a calculation algorithm to determine the state of the start system.

Test result: The charger indicates the minimum value of the battery voltage perceived during the engine start phase, as well as the status of the start system in the form of a gauge.

Engine start test

Umin=8.6V

GYS Gysflash 101.24 CNT FV - - Start-up test: - 1

- Alternator test :

This mode is used to determine the condition of the alternator in the vehicle. This test is performed on a vehicle with the engine running.

1 Use the arrows to select the nominal voltage of the vehicle battery
2 Press the SELECT button to confirm

GYS Gysflash 101.24 CNT FV - - Alternator test : - 1

GYS Gysflash 101.24 CNT FV - - Alternator test : - 2

GYS Gysflash 101.24 CNT FV - - Alternator test : - 3

Alternator test 12V

Test result: The charger indicates the voltage provided by the vehicle alternator, as well the alternator status in the form of a gauge.

Alternator test 4.1V

PROTECTIONS

This device is protected against short circuits and polarity reversals. It has an anti-spark system that prevents sparks when connecting the charger to the battery. The device will not deliver current if there is no battery detected (no voltage in the clamps). This charger is protected against handling errors by an internal fuse.

CONFIGURATION MENU

Navigation :

1 Press the MODE button for 3 seconds to access the Configuration Menu

MODE 3sec

2 Use the arrows to scroll through the different parameters▲▼
3 Press the SELECT button to select the parameter or enter the submenu.SELECT
4 When a parameter is flashing, use the arrows to change its value▲▼
5 Confirm the parameter value by pressing SELECT againSELECT

Languages:

Selecting the display language.

Sound:

Turning the unit's sound on (ON) or off (OFF).

Auto-Restart:

Enable (ON) or disable (OFF) the AUTO-RESTART function. This function automatically restarts the charger in the event of a power failure.

Auto-Detect :

Enable (ON) or disable (OFF) the AUTO-DETECT function. This function automatically starts a charge when a battery is connected to the charger.

Date:

Setting the date and time.

Cable calibration :

Procedure for calibrating the charging cables of the device, so that the charger optimally compensates for the voltage drop due to the cables. It is strongly recommended to perform this procedure at least once a year and each time the charging cables are replaced.

Calibration procedure :

1 Press SELECT to enter the CABLE CALIBRATION submenu
2 Short-circuit the clamps

SELECT

GYS Gysflash 101.24 CNT FV - Cable calibration : - 1

GYS Gysflash 101.24 CNT FV - Cable calibration : - 2

Ensure that the metal parts of the jaws to which the cables are attached are in good contact with each other.

GYS Gysflash 101.24 CNT FV - Cable calibration : - 3

GYS Gysflash 101.24 CNT FV - Cable calibration : - 4

GYS Gysflash 101.24 CNT FV - Cable calibration : - 5

OK NOK NOK

3 Press START/STOP to start the calibration

START STOP

: The calibration was successful.
4 Err19: Cable_NOK : A problem occurred during cable calibration. Check that the cables are in good condition and correctly short-circuited and repeat the operation.

USB USB connectivity :

Sub-menu to access USB features.

Multi-Chargers Mode:

A function that allows multiple chargers to be parallelized to increase power.
Refer to the SHM - Smart Hub Module (025981) manual for more details.
To operate normally with a single charger, this feature must be set to OFF.

GYS Gysflash 101.24 CNT FV - Multi-Chargers Mode: - 1

USB CONNECTIVITY

Your GYSFLASH is equipped with USB connectivity that extends its functionality by creating custom configurations on your computer that can then be downloaded to the device via a simple USB stick. The custom configuration allows you to add, delete or modify charging modes and profiles, so that your charger can be adapted to your needs.

USB connectivity also gives you the ability to retrieve the history and data of more than 100 recharge on a USB stick and run them on a spreadsheet.

1 Use the arrows to scroll through the different submenus or files available
2 Press the SELECT button to enter the submenu or select a file.
3 Use the MODE button to return to the previous menu

GYS Gysflash 101.24 CNT FV - Navigation : - 1

GYS Gysflash 101.24 CNT FV - Navigation : - 2

GYS Gysflash 101.24 CNT FV - Navigation : - 3

GYS Gysflash 101.24 CNT FV - Navigation : - 4

Import a new configuration:

This function allows you to download a new configuration («.gfc» file) into the charger via the USB key.

1 First, make sure that the"".gfc"" file corresponding to the new configuration is present on the USB key. This file must not be located in a folder or subfolder of the USB stick.

2 Connect the USB stick to the charger.
3 Enter the "Import CONFIG" submenu
4 Select the file to download
5 Confirm the download of the file.
6 The charger will then download the new configuration.

GYS Gysflash 101.24 CNT FV - Import a new configuration: - 1

GYS Gysflash 101.24 CNT FV - Import a new configuration: - 2

GYS Gysflash 101.24 CNT FV - Import a new configuration: - 3

Select file config.gfc

Continue? Oui

Loading

GYS Gysflash 101.24 CNT FV - Import a new configuration: - 4

Export a configuration on a USB key:

This function allows you to save the current charger configuration («.gfc» file) to the USB stick.

1 Connect the USB stick to the charger.
2 Enter the "Export CONFIG" submenu
3 Confirm that the configuration has been saved.
4 The charger will then save its current configuration on the USB stick. (file""Config_file.gfc"").

GYS Gysflash 101.24 CNT FV - Export a configuration on a USB key: - 1

GYS Gysflash 101.24 CNT FV - Export a configuration on a USB key: - 2

GYS Gysflash 101.24 CNT FV - Export a configuration on a USB key: - 3

Continue? YES

GYS Gysflash 101.24 CNT FV - Export a configuration on a USB key: - 4

Restore the previous configuration:

This function allows you to restore the second to last charger configuration in case of a problem or error with the last downloaded configuration.

1 Enter the "Restore CONFIG" submenu

Restore CONFIG

2 Confirm the restoration of the configuration.

Continue?

YES

3 The charger will then restore the penultimate configuration of the charger.

Loading

GYS Gysflash 101.24 CNT FV - Restore the previous configuration: - 1

Export charging data on USB stick:

This function allows you to retrieve the charge history and data on a USB key, in order to be able to use them on a spreadsheet or other.

1 Enter the "Export DATA" submenu

Export DATA

GYS Gysflash 101.24 CNT FV - Export charging data on USB stick: - 1

2 Confirm the recording of the charging data.

Continue?

Yes

3 The charger will then copy the data to the USB stick as files, «.CSV »

Loading

GYS Gysflash 101.24 CNT FV - Export charging data on USB stick: - 2

Custom configuration

List of modes and profiles available for customization:

CHARGE MODE
Charge type:Charge profilesCharging voltage
Pb-CHARGEnormal2.40 V/cell Chargingprofile for lead batteries of the types Gel, MF, EFB, SLA...
AGM2.45 V/cellCharging profile for most AGM lead-acid batteries including START and STOP. However, some AGM batteries require a lower voltage charge (Normal profile). Check the battery manual if in doubt.
water2.45 V/cell Chargingprofile for open liquid-type lead-acid batteries with plug.
Easy2.40 V/cellCharging profile dedicated to lead batteries that automatically adapts the charging current according to the size of the battery. However, for maximum charge optimization, it is recommended, when possible, to use normal, AGM or liquid charge curves.
boost2.42 V/cellMaximum current charge for lead-acid battery. This type of charge is ultra-fast. Warning : this type of charge must remain occasional in order to preserve battery life.
recovery+2.40 - 2.50 V/cellCharging profile for the recovery of severely damaged lead batteries. It is essential to recover the battery outside the vehicle to avoid damaging the vehicle electronics and in a well ventilated area. Caution: Recovery voltage up to 4.0 V/cell.
Ca/Ca recov2.45 - 2.66 V/cellCharging profile for calcium battery recovery. The battery must be recovered outside the vehicle to avoid damaging the vehicle's electronics and in a well-ventilated area. Caution: Recovery voltage can reach up to 2.75 V/cell.
Li-CHARGELFP/LiFePO43.60 V/cell Chargingprofile for Lithium batteries type LFP (Lithium Ferro Phosphate)
Li-ion std4.20 V/cellCharging profile for standard lithium-ion batteries based on Manganese or Cobalt (NMC, LCO, LMO, MCO...)
LFP cell+3.60 V/cellCharging profile dedicated to LFP (Lithium Ferro Phosphate) type lithium-ion cells with selection of the number of cells in series to be charged.
Li-ion cell+4.20 V/cellCharging profile dedicated to standard lithium-ion cells based on Manganese or Cobalt (NMC, LCO, LMO, MCO...) with selection of the number of cells in series to be charged.
TRACTIONwater2.42 V/cell Chargingprofile dedicated to open lead traction batteries for forklift trucks.
gel2.35 V/cell Chargingprofile dedicated to gel-type traction batteries for forklift trucks.

POWER MODES

ShowroomMaintains the battery's state of charge and supplies power when using the electrical consumers of a demonstration vehicle.
DIAG+Supplies energy requirements during the vehicle diagnostic work.

MISCELLANEOUS

CHANGE BAT.Allows to keep the vehicle power supply during battery replacement, in order to preserve the memory of the vehicle's ECUs. Caution: Reverse polarity during use can be harmful to the charger and vehicle electronics.
STARTER MODEStarting aid for combustion vehicles. Allows the battery to be precharged and the charger to send the maximum current during the engine starting phase (the charger stops automatically after 30 minutes).
POWER SUPPLYAllows the charger to be used as an adjustable stabilized power supply with high power. The voltage to be regulated and the current limitation are fully adjustable. Caution: Reverse polarity during use can be harmful to the charger and vehicle electronics.
Li-SUPPLY/LFPMode intended to supply lithium-ion cells of the LFP type (Lithium Ferro Phosphate) with selection of the number of cells in series, adjustment of the voltage and current to be applied.
Li-SUPPLY/Li-ionMode intended to supply standard lithium-ion batteries based on Manganese or Cobalt (NMC, LCO, LMO, MCO...) with selection of the number of cells in series, adjustment of the voltage and current to be applied.

TESTER MODE

Allows to check the state of the battery, to evaluate the starting of the vehicle as well as the operation of the alternator

GYS offers you predefined configurations adapted to each application.

These settings are available on the product page of the GYS website:

Gysflash V01.00

GYS Gysflash 101.24 CNT FV - Custom configuration - 1

Configuration file(gys.fr)ApplicationsCHARGE MODE POWER MODESMIS-CELLA-NEOUS
Pb-CHARGE Li-CHARGE TRACTION
normalAGMwaterEasyBoostRecovery+Ca / Ca recovLPF/LiFePO4Li-ion stdLPF cell+Li-ion cell+watergelSHOWROOMDIAG+CHANGE BAT.STARTER MODEPOWER SUPPLYLi-SUPPLY/LFPLi-SUPPLY/Li-ionTESTER MODE
1_gys-original.gfc Initial configuration of the charger
2_car_EXTENDED.gfc Extensve features for garages
3/showroom_only.gfcSimplified version for dealerships and demon-stration vehicles
4_pro_lithium.gfc ProfessionaIonal of lithium battery
5_traction.gfc Forklift truck, electric pallet truck, stacker...
6_full_version.gfc Full version

CONNECTIVITY MODULES

Your GYSFLASH is equipped with a DB9 type socket allowing you to connect various additional modules offered by GYS such as a printer, Ethernet or other module in order to further extend the possibilities of your charger.

LIST OF ERROR CODES

Error code MeaningSolutions
1Err01: Int_1 - Err02: Int_2Electronic problemContact the reseller
Err23: Int_3 - Err24: Int_4Defective charger
2Err03: Fuse_NOKOutput fuse out of orderHave the fuse replaced by a qualified person
3Err04: T>TmaxAbnormal overheatingContact the reseller
4Err05: (+)(-)The polarity has been reversed on the clampsConnect the red clamp to the (+) and the black clamp to the (-) of the battery.
5Err06: U> _VOvervoltage detected at the clamp terminalsDisconnect the clamps
6Err07: No batBattery not connectedCheck that the battery is correctly connected to the charger
7Err08: U< _VAbnormally low battery voltageCheck that the selected mode is compatible with the battery voltage (e. g. : 6 V battery in 24 V mode)
Charge the battery via CHARGE mode
Battery to be replaced
8Err09: U> _VAbnormally high battery voltageCheck that the selected mode is compatible with the battery voltage (e. g. : 24 V battery in 12 V mode)
9Err10: U>2.0VShort-circuit detected during the charge processCheck the assembly
10Err11: Time_OutTriggering the time limit Presence of a conumber on the battery disrupting the charge
Abnormally long charge Battery to be replaced
11Err12: Q>__Ah Tripping the overcharge protectionPresence of a consumer on the battery disrupting the charge
Battery to be replaced
12Err13: U<__VAbnormally low battery voltage when checking the chargeBattery to be replaced
13Err14: Bat_UVPAbnormally low battery voltage during UVP Wake upPresence of a short circuit, check the assembly
Battery to be replaced
14Err15: U<__V Battery too lowCheck that the selected mode is compatible with the battery voltage (e. g.: 24 V battery in 12 V mode)
Battery to be replaced
15Err16: Bat_NOK Battery out of order Battery to be replaced
16Err17: Recov_NOK Battery recovery failure Battery to be replaced
17Err18: U>0VPresence of a voltage at the clamp terminals when calibrating the cablesCheck the assembly
18Err19: Cable_NOK Cable calibration failureFailureCharging cables to be replaced
Incorrect connection, check the assembly
19Err20: U<__VTriggering of the abnormal undervoltage protectionPresence of a short circuit, check the assembly
20Err21: U<__V or Err22: U<__VAbnormally low battery voltage during chargingBattery to be replaced
Presence of a consumer on the battery
21USB?Key not detected Check that the USB key is correctly connected to the charger.
22.gfc?No configuration file (.gfc) is present on the keyCheck that your files are present at the root of the USB key. Do not put them in a folder or sub folder.
23Composed fileThe file you wish to download is corrupted. Delete and reinstall the file on the key.
24Err27: Cable_NOKMulti-charger mode :Parallel charging cables failLoad cables to be replaced.
Poor connection, check assembly (PHM).
To switch back to single charger operation, select OFF for the Multi-Charger function.
25Err28: COM_NOKMulti-charger mode :Communication failure between chargersNo communication, check SHM mounting and SLAVE X charger configuration.
To switch back to single charger operation, select OFF for the Multi-Charger function.

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).

The warranty does not cover:

  • Transit damage.
  • Normal wear of parts (eg.: cables, clamps, etc...).
  • Damages due to misuse (power supply error, dropping of equipment, disassembling).
  • Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

  • The proof of purchase (receipt etc ...)
  • A description of the fault reported

GYS Gysflash 101.24 CNT FV - WARRANTY - 1
Lithium-Ladekurve (LFP):

1. Stufe: Analyse

He nomeuTe annapat pIOM C NCTOCHKOM TeIa I He NOBepraTe ero BbICOKIM Tempepatpam (Bblse 60^ ) B TeueHn DJIITeJbHOrO nepnoDa.

He nepekepbBaIte BeHTnJIaCIOHHbIe OTBepCTnI.

ABTOMaTnueckn pejkm n OrpaHnueHna ero nCNoJb3OBaHna ONuCaHbI daJIe B 3TOJ nHCTpyKcNI.

GYS Gysflash 101.24 CNT FV - Stufe: Analyse - 1

Puck noxapa n B3pbBa!

  • Пи зарядke aKKумлгтО может BыИсКаТь B3рьВоОпсьн ra3.
  • Bo Время зараздкИ AKБ должна 6ытьnomeшивхоршо npobetprubaemOM MeCTe.
  • I36eraIte pIaMeHn n NcKp.
    3aunntte NOBepxHocn 6aTapeN OT 3JIeKtpnueCKoro KOHTaKTa BO n36exKaHne KOpOTKOro 3aMbikaHna.

He octablan Te 3apjxeHbI aKKyMylaTOp Ha doJIroe BpeMja 6e3 npncMOtpa.

GYS Gysflash 101.24 CNT FV - Puck noxapa n B3pbBa! - 1

GYS Gysflash 101.24 CNT FV - Puck noxapa n B3pbBa! - 2

GYS Gysflash 101.24 CNT FV - Puck noxapa n B3pbBa! - 3

PnCK KNCJIoTHbIX 6pbI3r!

GYS Gysflash 101.24 CNT FV - PnCK KNCJIoTHbIX 6pbI3r! - 1

B cnyuae KOHTaKTa c rIa3amn IIN KOKei 6bNbHO npOMoTe BdoN 6e3 npOmeDJIeHn o6paTntEc b BpaCy.

Подклочен / OTKлочен :

  • OTKJIIOUHTe NOdauy NITaHnI nepeTem KaK IOdKJIIOuTa b IIN OTKJIIOUaTb CoeINHeHnI K 6aTaapee.
  • Chauala nodklouhnte kIemMy AK5, He coeHHeHHyO c IaCCN. Btopoe noDCoeHNHeHne DOJXHO 6bITb OcyueCTBJeHO Ha IaCCN KaK MOxHO daJIbwe ot AK5 n OT Tpy6oPBOoB TOJIINBHO CnCTeMbI. 3aTeM, noDKlIOHTe 3apAHDoe yCTPOECTBO K CETN.
  • После зарядкг OTKЛючнTe 3арядhoe устpoиCTBO OT ceTn, 3aTeM OTCоeДИнHTe 3axkIM OT wAccN i, HakoHeU, 3axkIM OT aKKyMylЯTopa. DeiCTByIte B yka3aHHom nopraKe.

GYS Gysflash 101.24 CNT FV - Подклочен / OTKлочен : - 1

PoiKJIoueHne:

GYS Gysflash 101.24 CNT FV - PoiKJIoueHne: - 1

3apka npn noctoHHOM HanpaeHIN, YTo6bI DOBecTyn ypoBeHb 3apda do 100%

3tan7:Refresh(TolbkoДЯANKBCcKnDIOCTHbIM3NEKTPoIITOM) 3apdHoe yCTPOICTBO NOACTDOONHHTeHBHbIKTOK,cnOCO6CTBYUOuN MOBa3OBAHIOra3a,KOTOpB N03BOJNTpeMeMaTb3NEKTPoIITu TAKMOBpa3OM,BOcCTaHOBtB3JIeMeHtBuAK5.Ha3TOM3Taneu3AK5 MOKeTNCnApNTbCAREMHOROBObl.

3tan8:PiodepkHHe 3apya

IopdepkaHne ypOBn 3apda AKb Ha MaKcImaJIbHOM ypOBHe.

GYS Gysflash 101.24 CNT FV - 3tan8:PiodepkHHe 3apya - 1
Kpmba3apnKnHn-KeJe3o-phiatHOAKB:

3tan1:AHaJIIN3

AHAJIIN3 COCTOHNRAK5 (ypoBeH 3apra, INHBPcNRA NOJARpHOCTe, NOIKIQUHHe HENpaBnBHOA K5...)

3Tan 2: UVP Wake up

BocTaHOBnTb fYHKuIO 3aUVP (Under Voltage Protection) aKKymyIaTopa.

3tan 3:BocctaHOBJeHne

AnropTM BocTaHOBJIeHnB CnEaCTBne rny6oKo pa3pIaKn.

3tan4:3apyaKa

3apka npn noctoHHom HanpKeHnn, U1 (Hanp : 13.8 B npn AKKymytope 123 MaKcmaJIbHaI npOJXHTeHbHOCTb 14.

3tan4:DonolneHne

IocTeHHe yBEnuHHe HAnpJKeHn Do OcTnKeHn U2 (Ha np : 14.4 B npn aKKyMnyTope 12B IpoDOnKntbHoCTb 2 Yac MaKcMym.

3tan5:BbipabHbHaHne/KomnepHcaun

IoppejkaHne ypOBnHa npJKeHnU2 (Ha np: 14.4B npn aKKyMnyTope 12B IpoDJIKHTeBHOCTb 2 qac MaKcMym.

3Tan 6: Pekim nHTaHn

PpmeHnepeynpemyoro HanpxkHeHn.

3aunTa OT HeHOpMaIbHO rnoHnXeHHOro HanpXeHHr:

3a 3aunTa n03Bolnre Tnpdynpdtb pckn KopoTKO 3ambkaHn nn CInlKOM CNlbHO NOBpeXeHHoro aKKyMylrTopa.

3apndoe yctpoCTBO aBOMaTnueckn octAHOBnTcR, cNn HnpanjKeHne 6ydt CnNkOM Hn3Km Ha npotJKeHH 60nee 10 MNHT.

TECTOBbl PEXKIM

PpabnHa Habraun:

1 Bb6paTb HxKbI TeCT MOXHO C NOMOJIbIO CTpeJOK
2 Haxmte Ha KhoNky START/STOP nHa hauha Tecta

GYS Gysflash 101.24 CNT FV - PpabnHa Habraun: - 1

GYS Gysflash 101.24 CNT FV - PpabnHa Habraun: - 2
START STOP

TESTOVYY REZHIM

Napryazheniye test

- Tect HanpajkeHHa:

3TOT pexkIM nO3B0JAEr H3MepeTb HAnpJxHHe Ha KJIeMMax 3aXKImAMn 3apJdKn I, TaKIM o6pa3OM, INcNoIb3oBaTb annapat GYSFLASH B KaueCTBe BOIbTMetpa dIy I3MepeHn HAnpJxHne aKKymyIaTopa.

Napryazheniye test

U=12.1V

- Tect 3anycka :

3TOT pexkm IMeet cIeIbIO oUeHHTb COCToHHe CnCTeMbI 3aNycca ABTOMO6IIra (ctapTeP + aKKyMylrTop) npn 3aNycke DBrTaTeJRA.

3TOT TcT DoJKeH npOoBnTbC npn PNOKJIIOHcHOMy K ABTOMo6NlIO aKKMyIaTOpy.

1 C nOmoIbIO CTpeJIok Bbl6epnTe HOMHaJIbHoe HAnpJxKeHne aKKyMylTopa abTomo6nla.
2 Haxmte Ha KhoNky SELECT Ira noTBePKeHneHa.
3ПодсоeннITEКлелиΚаKKумлгетору abTomo6nla.
4 3aNyctnte DniratEnb, NOBepHyB KInIOu 3aXnirAHna.
3apnHoe yctpoNCTBO ABtOMaTnueckn ONpeJeAET NOnbTKy 3anycka DBraTeIHaunHaet paCteHbI aRopNTM dIg ONpeJeHncoCToHn CnCTeMbI 3anyCa.

Zapusk testa 12V

Pe3yIbTaT Tecta: 3apdHoe yctpoCTBO yka3bIBaeT MNHMmaJIbHoe 3NaueHne HnprKeHHaKkyMylTopa BO BpeMa 3aNcKa DnraTeJIa, a TaKke OTobpaXaET COCTOHNe CnCTEmbl3aNyCKa B BVide WkaJIb.

Zapusk testa in=8.6V

Tect aIbTepHaTopa:

3TOT pexn mno3b0nre Tnpednntb coctoHne aIbTepeHaTopa ABTOMO6nla. 3TOT Tect npou3BODNTc npn BkIOueHHOM DnraTeNE ABTOMO6nla.

1 C nOmoIbIO CTpeIok Bbl6epIte HOMnHaIbHoe HapPjaXeHne aKKyMylrTopa abTOMo6nIra.
2 Haxmte Ha KhoNky SELECT Ia noTBePxKeHna.

GYS Gysflash 101.24 CNT FV - Tect aIbTepHaTopa: - 1

GYS Gysflash 101.24 CNT FV - Tect aIbTepHaTopa: - 2
SELECT

Generatoratest 12V

Pe3yIbTaT Tecta: 3ap4nHoe yctpoiCTBO yka3bIbaeT MNHIMaJIbHoe 3NaueHne HAnpJKeHHaKkyMylTopa BO BpeMa 3aNycka DnIraTeJI, a TaKke OTo6paXaET COCTOHNHe CnCTEmbl3aNycka B BVNe IkKaJIb.

Generatoria test

U=14.1V

GYS Gysflash 101.24 CNT FV - Tect aIbTepHaTopa: - 3

3ALIITbI

3TOT annapat 3aunuieh npotnB KOPOTKx 3ambikaHn INHBepcn nolpnoctn. OH ochaen npotnbocnpoB 3auHTOn, pndTbaaoue iNckpeHne npn noDcoeHNHeHn 3apJdHOrO yCTpojCTBa K aKKyMylrTopy. PnO tCytCTBn HnpanjKeHn Ha 3axmMax ONH, B cIeJX 6e3onacHOCTn, He rHeepnyOT ToKa. 3TO 3apJdHoe yCTpojCTBO 3aunuueHo npOTNB OINbOchbIX deiCTBn BNYTpEHNM PnabKM npedoxpaHntTeJIem.

MEHIO KOHΦIγPAUIN

PpabnHaHabnraun:

1 HaxmTe B TeueHne 3 ckyHd Ha KhoNkY MODE (PEXIM), TTo6bI BOITn n3 MeHIO "Configuration" (KoHΦnrypaun).

MODE

3sec

Reactiveert de UVP (Under Voltage Protection) accu's

Stap 3: Herstel

Tappa 2: UVP Wake up

FR: Connector USB ENL: HSD connector

EN:USB connector
D5:LCD显示器
DE:USB-Anschulss
ES: Conector USB
RU:KoHHeKTop USB
NL:USB aansluiting
IT: Connettore USB

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Product information

Brand : GYS

Model : Gysflash 101.24 CNT FV

Category : Welding machine