ORE 125-2 - Sander Flex - Free user manual and instructions

USER MANUAL ORE 125-2 Flex

Illustration of four robotic arms with cylindrical components and mounting bases (no text or symbols)

Bolts Q.-1

Eckhard Rühle

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a hairdryer with a cable inserted, showing the tool's tip and handle (no text or symbols present)

Diagram showing a mechanical device with directional arrows and a plus/minus symbol indicating movement or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Symbols used in this manual ..... 10

Important safety information ..... 10

Noise and vibration 11

Disposal information 12

C€-Declaration of Conformity ..... 12

Overview 13

Technical specifications 14

Instructions for use 14

Maintenance and care 16

Exemption from liability 16

Symbols used in this manual

WARNING!

Denotes impending danger.

Non-observance of this warning may result in death or extremely severe injuries.

CAUTION!

Denotes a possibly dangerous situation.

Non-observance of this warning may result in slight injury or damage to property.

NOTE

Denotes application tips and important information.

Symbols on the power tool

Before switching on the power tool, read the operating manual!

Wear goggles!

Wear ear protection!

Wear mask!

Disposal information for the old machine (see page 12)!

For your safety

WARNING!

Before using the power tool, please read and follow:

– these operating instructions,
- the "General safety instructions" on the handling of power tools in the enclosed booklet (leaflet-no.: 315.915),
– the currently valid site rules and the regulations for the prevention of accidents.

This power tool is state of the art and has been constructed in accordance with the acknowledged safety regulations.

Nevertheless, when in use, the power tool may be a danger to life and limb of the user or a third party, or the power tool or other property may be damaged.

The power tool may be operated only if it is

• as intended,
  – in perfect working order.

Faults which impair safety must be repaired immediately.

Intended use

This sander is designed

– for commercial use in industry and trade,
– for sanding wood, plastic, paint, filler and similar materials using the dry sanding process,
– for use with Velcro sanding sheet and accessories which are indicated in these instructions or which are recommended by the manufacturer.

When metal is being ground, flying sparks occur. Ensure that nobody can be endangered by flying sparks.

Safety instructions for sander

WARNING!

Read all safety instructions and other instructions. Failure to observe the safety instructions and other instructions may result in an electric shock, fire and/or serious injuries.

Keep all safety instructions and other instructions in a safe place for the future.

■ Attention Risk of fire! Avoid overheating the material to be ground and the grinder. Always empty the dust container before taking breaks from work. Grinding dust in the dust sack, microfilter, paper sack (or in the filter sack or filter of the dust extractor) may self-ignite under unfavourable conditions, e.g. caused by flying sparks when grinding metals. It is particularly hazardous if the grinding dust is mixed with paint or polyurethane residue or other chemical substances and if the material is ground for a long time until hot.
- Do not use the electric power tool if it has a damaged power cord. Do not touch the damaged power cord and pull out the mains plug if the power cord is damaged during work. Damaged power cords increase the risk of an electric shock.
■ Use the electric power tool for dry sanding only. If water penetrates the electric power tool, there is an increased risk of electric shock.
■ Dust released from materials, such as lead paints, some types of wood, minerals and metal, may be hazardous to the operator or people in the vicinity. Inhaling or touching these dusts may result in respiratory diseases and/or allergic reactions.

- Ensure the work place is well ventilated!

– If possible, use external dust extraction.

- It is recommended to wear a respirator mask belonging to filter class P2.

• Secure the workpiece. A workpiece is held more securely in a clamping device or vice than by hand.
• Keep the workplace clean. Material mixtures are especially dangerous. Light metal dust may burn or explode.
  ■ Do not work on materials which release hazardous substances (e.g. asbestos).
  ■ Never grind or cut light metals which have a magnesium content greater than 80%. Risk of fire!
  ■ Before using the machine, check that the grinding tools have been installed and secured correctly. Switch on the power tool at no load for 30 seconds!

■ Interrupt the test run immediately if violent vibrations occur or other damage is established. Check the machine to determine the cause.
■ Before putting down the power tool, switch it off and wait until it comes to a standstill.
■ Do not clamp the power tool in a vice.
■ Always lay the power cord to the rear away from the electric power tool.

Additional safety instructions

■ Use only extension cables permitted for outdoor use.
■ Identify the power tool with stickers only. Do not drill any holes into the housing.
■ The mains voltage and the voltage specifications on the rating plate must correspond.

Noise and vibration

The noise and vibration values have been determined in accordance with EN 60745. The A evaluated noise level of the power tool is typically:

	Sound pressure L_pA [dB(A)]	Sound power L_WA [dB(A)]
OSE 80-2	80 91
ODE 100-2	80 91
ORE 125-2	78 89
	Uncertainty K = 3 dB

Total vibration value:

	Emission value a_h [m/s ^2 ]
OSE 80-2	2.9
ODE 100-2	3.6
ORE 125-2	3.5
	Uncertainty K = 1.5m/s ^2

WARNING!

The indicated measurements refer to new power tools. Daily use causes the noise and vibration values to change.

NOTE

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly decrease the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

CAUTION!

Wear ear protection at a sound pressure above 85 dB(A).

Disposal information

WARNING!

Render redundant power tools unusable by removing the power cord.

EU countries only

Do not throw electric power tools into the household waste!

In accordance with the European Directive 2012/19/EC on Waste Electrical and Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner.

NOTE

Please ask your dealer about disposal options!

CE-Declaration of Conformity

We declare under our sole responsibility that the product described under “Technical specifications” conforms to the following standards or normative documents:

EN 60745 in accordance with the regulations of the directives 2004/108/EC (until 19.04.2016), 2014/30/EU (from 20.04.2016), 2006/42/EC, 2011/65/EC.

Responsible for technical documents: FLEX-Elektrowerkzeuge GmbH, R & D Bahnhofstrasse 15, D-71711 Steinheim/Murr

Eckhard Rühle Manager Research & Development (R & D)

Bolts D-1

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

switches the power tool on and off

2 Insulated grip surfaces

3 4.0 m power cord with plug

4 Adjusting wheel

for controlling the number of oscillations.

5 Extraction nozzle

6 Rating plate (not visible)

7 Sanding plate

a) rectangular (OSE 80-2)
b) round (ORE 125-2)
c) triangular (ODE 100-2)

8 Microfilter box

a) Housing
b) Filter insert with cover

Technical specifications

		OSE 80-2 ODE 100-2 ORE 125-2
Machine type Random-orbit sander
Voltage V/Hz 230/50
Power input W 200
Oscillating circuit diameter mm 2
Idling speed	min^-1	8000-13000
No-load number of oscillations	min^-1	16000-26000
Shape of the sanding plate Rectangular Triangular Round
Size of the sanding plate	mm	80x130	100x145	∅ 125
Weight (without power cord)	kg	1.25	1.20	1.20
Protection class		II / ☐

Instructions for use

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

Before switching on the power tool

■ Unpack the electric power tool and check that no parts are missing or damaged.

Attaching/changing the sanding sheet

The sanding plate has Velcro fasteners and is therefore designed exclusively for use with Velcro sanding sheet.

■ Pull out the mains plug.

2. 1.

■ Remove used sanding sheet (1.).

■ Remove any coarse debris from the sanding plate.
■ Attach new sanding sheet (2). Align the holes in the sanding sheet with the holes in the sanding plate.
■ Attach the sanding sheet by gently pressing it against the Velcro fasteners on the sanding plate.

Dust extractor

Use the electric power tool only with an extractor. This will prevent high dust loads in the working air and coarse debris at the workplace.

The grinding dust is extracted directly from the point of abrasion through the extraction channels in the sanding plate.

The electric power tool can be used with the integrated extractor or with a connected extraction system.

Integrated extractor with microfilter box

Illustration of a handheld electric shaver with a cable inserted, showing the tool's tip and handle (no text or symbols present)

■ Push microfilter box all the way onto the extraction nozzle.

To ensure optimum dust extraction, empty the microfilter box in good time!

Regularly clean filter element.

■ Pull microfilter box with a twisting movement off the extraction nozzle.
■ Remove cover (bayonet lock) and pull out together with the filter element.
■ Tap filter element on a solid surface. Clean fins with a soft brush.
■ Empty housing of the microfilter box.
■ Re-attach microfilter box.

1. 2.

Using an external extraction system

"click"

■ Connect extraction hose to the nozzle.
■ Follow the operating instructions for the dust extraction system! Check the attachment!
■ If required, use an appropriate adapter.

NOTE

To prevent the power tool from sticking to the surface of the workpiece, set the suction power on the extractor to a correspondingly low level.

Number of oscillations control

Diagram showing a mechanical device with directional arrows and a plus/minus symbol indicating rotation or change.

The thumb wheel can be used to steplessly vary the number of oscillations from 1 (low) to 6 (high) even while the power tool is running.

As a result, the grinding speed can be optimally adjusted to the particularly material and the working conditions.

Switching on and off

1. 2.

Switch on the power tool (1.):

■ Press switch on I.
Switch off the power tool (2.):
■ Press switch on 0.

CAUTION!

Following a power failure, the switched-on power tool will start running again.

Operating instructions

WARNING!

Hold the electric power tool by the insulated grip surfaces only!

CAUTION!

When the power tool is switched off, the grinding tool continues running briefly.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

■ Switch on the sander and place the whole sanding sheet on the surface to be processed.
■ Applying moderate pressure, move the sander evenly over the workpiece.
■ The sanding result is determined primarily by the selection of the correct sanding sheet, the selected number of oscillations and the contact pressure.
■ Replace sanding sheets in good time.
■ An excessive increase in the contact pressure will not increase the grinding performance, but will increase the wear on the electric power tool and the sanding tool.

For further information on the manufacturer's products go to www.flex-tools.com.

Maintenance and care

WARNING!

Before performing any work on the electric power tool, pull out the mains plug.

Cleaning

■ Regularly clean the power tool and ventilation slots.
■ Using dry compressed air, regularly blow out the housing interior and motor through the ventilation slots.

Housing

NOTE

Do not loosen the screws on the housing. Non-compliance will deem the guarantee obligations of the manufacturer null and void.

Repairs

Repairs may be carried out by an authorised customer service centre only.

Spare parts and accessories

Sanding sheets for different application areas and other accessories can be found in the manufacturer's catalogues.

Exploded drawings and spare-part lists can be found on our homepage:

www.flex-tools.com

Exemption from liability

The manufacturer and his representative are not liable for any damage and lost profit due to interruption in business caused by the product or by an unusable product. The manufacturer and his representative are not liable for any damage which was caused by improper use of the power tool or by use of the power tool with products from other manufacturers.

Table des matières

Bolts D-1

Eckhard Rühle Manager Research & Development (R & D)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a hairdryer tool inserting into a cylindrical device (no text or symbols visible)

Diagram of a robotic arm and its control panel with directional arrows (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. F. Q.-1

Eckhard Rühle Manager Research & Development (R & D)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a handheld device with cable and plug, showing a close-up of its tip (no text or symbols present)

Diagram of a robotic arm and its control panel with directional arrows (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. P. Q.-1

Eckhard Rühle

Manager Research &

Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

a) rectangular (OSE 80-2)

b) redondo (ORE 125-2)

c) triangular (ODE 100-2)

Illustration of a handheld electric shaver with cable, showing the tip and handle (no text or symbols)

Technical diagram of a mechanical component with numbered parts and directional arrows indicating assembly or movement.

Diagram showing a robotic arm and its control panel with directional arrows indicating movement or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. H. Q. - 1

Eckhard Rühle Manager Research & Development (R & D)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a handheld electric shaver with cable, showing internal components and a close-up of the tip (no text or symbols)

Diagram showing a camera component with directional arrows and a plus/minus symbol indicating rotation or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. H. Q. - 1

Eckhard Rühle

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality Department (QD)

09.07.2015

Illustration of a handheld electric shaver with a cable inserted, showing the tool's tip and base (no text or symbols present)

Close-up of a robotic arm and a handheld device with directional arrows indicating motion (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Rille Bhat D-1

Eckhard Rühle Manager Research & Development (R & D)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a hairdryer with a cable inserted into a cylindrical tube (no text or symbols)

Close-up of a mechanical device with a knob and directional arrow, showing no visible text or symbols.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Klaus Peter Weinper Head of Quality Department (QD)

Illustration of a hairdryer tool inserting into a cylindrical device (no text or symbols visible)

■ Mikrofilterboksen skyves på avsugingsstussen inntil anslag.

Diagram showing a camera component with directional arrows and a plus sign indicating rotation or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Rille Bhat D-1

Eckhard Rühle Manager Research & Development (R & D)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a hairdryer with a cable inserted into a cylindrical tube (no text or symbols)

Diagram showing a mechanical device with directional arrows and a plus/minus symbol indicating rotation or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Bolts Q.-1

Eckhard Rühle

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality Department (QD

09.07.2015

Illustration of a handheld electric shaver with a cable inserted, showing the tool's tip and handle (no text or symbols present)

Diagram showing a device's left-hand and right-hand states of a brush tool, with directional arrows indicating movement or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. P. Q.-1

Eckhard Rühle

Manager Research &

Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a handheld electric shaver with cable inserted, showing the tool's tip and handle (no text or symbols present)

Diagram of a robotic arm with a control panel and directional arrows indicating motion (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

2006/42/WE, 2011/65/WE.

Bolts Q.-1

Eckhard Rühle

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a hairdryer tool inserting into a cylindrical device (no text or symbols visible)

Diagram showing a camera component with directional arrows and a plus/minus symbol indicating rotation or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Manager Research & Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a handheld electric shaver with cable inserted, showing the tool's tip and handle (no text or symbols present)

Diagram showing a camera control panel with directional arrows and a plus/minus symbol indicating rotation or change.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Bolts Q.-1

Eckhard Rühle

Manager Research &

Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a hairdryer tool inserting into a cylindrical device (no text or symbols visible)

Diagram showing a robotic arm with control buttons and directional arrows, indicating movement or operation.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. H. Q. - 1

Eckhard Rühle

Manager Research &

Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a handheld electric shaver with cable inserted, showing the tool's tip and handle (no text or symbols present)

■ Nasad'te mikrofiltračný box až na doraz na odsávacie hrdlo.

Close-up of a robotic arm joint with a control panel and directional arrows indicating motion (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Technical diagram of a power tool with labeled parts including disassembled components and their assembly views.

1 L ü l i t i

Illustration of a hairdryer tool interacting with a cylindrical device (no text or symbols visible)

Diagram of a robotic arm with a control knob and directional arrow (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

B. R. Q.-1

Eckhard Rühle

Manager Research &

Development (R & D)

Klaus Peter Weinper

Head of Quality

Department (QD)

09.07.2015

Illustration of a hairdryer tool inserting into a cylindrical device (no text or symbols visible)

Diagram of a robotic arm with a control knob and directional arrows indicating motion (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a hairdryer with a cable inserted into a cylindrical tube (no text or symbols)

Diagram showing a robotic arm joint with directional arrows indicating movement or change, including a plus and minus symbol.

Illustration of a hand using a power tool on a wooden surface (no text or symbols)

Bolts D-1

Eckhard Rühle Manager Research & Development (R & D)

Klaus Peter Weinper Head of Quality Department (QD)

09.07.2015

Illustration of a hairdryer tool inserting into a cylindrical device (no text or symbols visible)

Diagram of a robotic arm with a control knob and directional arrows indicating motion (no text or symbols)

Illustration of a hand using a power tool on a wooden surface (no text or symbols)