CR18DGL - Saw HiKOKI - Free user manual and instructions

USER MANUAL CR18DGL HiKOKI

Cordless Reciprocating Saw

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SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

⚠ AVERTISSEMENT

IMPORTANT SAFETY INFORMATION .... 3

MEANINGS OF SIGNAL WORDS 3

SAFETY 3

GENERAL POWER TOOL SAFETY WARNINGS.....3

SPECIFIC SAFETY RULES 5

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY AND BATTERY CHARGER ...... 6

CAUTION ON LITHIUM-ION BATTERY.... 7

FUNCTIONAL DESCRIPTION 8

NAME OF PARTS 8

SPECIFICATIONS 9

Page

ASSEMBLY AND OPERATION 10

APPLICATIONS 10

REMOVAL AND INSTALLATION METHOD OF BATTERY 10

CHARGING METHOD 10

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation.

If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Battery tool use and care

a) Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

b) Use power tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fire.

c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

6) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

● Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products, and
- Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SPECIFIC SAFETY RULES

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.

Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

1. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
2. ALWAYS wear ear protectors when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

1. NEVER touch moving parts.

NEVER place your hands, fingers or other body parts near the tool's moving parts.

1. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

1. Use right tool.

Don't force small tool or attachment to do the job of a heavy-duty tool.

Don't use tool for purpose not intended —for example— don't use circular saw for cutting tree limbs or logs.

1. Handle tool correctly.

Do not drop or throw the tool.

1. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted.

Check their condition periodically.

1. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used until repaired.

1. Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

1. Keep motor air vent clean.

The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

1. NEVER leave tool running unattended. Turn power off.

Don't leave tool until it comes to a complete stop.

1. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

1. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

1. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

1. ALWAYS firmly grip the handle while operating.

2. Definitions for symbols used on this tool

V..... volts

==......direct current

Hz...... hertz

A...... amperes

no ...... no load speed

---/min .... revolutions or reciprocation per minute

....WARNING - To reduce the risk of injury, user must read instruction manual.

1. NEVER touch the blade with bare hands after operation.

2. Because the cordless reciprocating saw operates by battery power, be aware of the fact that it can begin to operate at any time.

3. When working at elevated locations, clear the area of all other people and be aware of conditions below you.

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY AND BATTERY CHARGER

WARNING

Death or serious bodily injury could result from improper or unsafe use of battery chargers and battery. To avoid these risks, follow these basic safety instructions:

CAUTION USE ONLY HITACHI BATTERY TYPE BSL18 SERIES. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

1. Do not use a battery pack or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.

2. Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 265^ F ( 130^ C) may cause explosion.

3. This manual contains important safety and operating instructions for battery charger Model UC18YKSL.

4. To reduce risk of injury, charge HITACHI rechargeable battery type BSL18 series. Other type of batteries may burst causing personal injury and damage.
5. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger.
6. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
7. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock.
   If extension cord must be used make sure:
   a. That blades of extension cord are the same number, size, and shape as those of plug on battery charger:
   b. That extension cord is properly wired and in good electrical condition; and
   c. That wire size is large enough for AC ampere rating of battery charger as specified in Table 1.

Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS

AC Input Rating Amperes*		AWG Size of Cord
Equal to or greater than	but less than	Length of Cord, Feet (Meter)
		25 (7.5)	50 (15)	100 (30)	150 (45)
0	2	18	18	18	16
2	3	18	18	16	14
3	4	18	18	16	14

* If the input rating of a battery charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating—for example:

$$ \frac {1 , 2 5 0 \text { watts }}{1 2 5 \text { volts }} = 1 0 \text { amperes } $$

1. Do not operate battery charger with damaged cord or plug-replace them immediately.
2. Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
3. Do not disassemble battery charger and the battery; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
4. You must charge the battery before you can use the power tool.

5. To reduce risk of electric shock, unplug the charger from the electrical outlet when not in use, as well as before maintenance or cleaning.

6. NEVER charge outdoors. Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation.

7. NEVER charge when the temperature is below 32^ F ( 0^ C) or above 104^ F ( 40^ C).
8. NEVER connect two battery chargers together.
9. NEVER insert any objects into the hole for the battery or the battery charger. Electric shock or damage to the battery and the battery charger may result.
10. NEVER use a booster transformer when charging.
11. NEVER use an engine generator or DC power to charge.
12. NEVER store the battery or battery charger in places where the temperature may reach or exceed 104^ F ( 40^ C).
13. ALWAYS operate charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.

In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor stops.
   In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING

In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the battery.
   During work make sure that swarf and dust do not fall on the battery.
   ○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
   ○ Do not store an unused battery in a location exposed to swarf and dust.
   Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car cigarette lighter sockets.

6. Do not use the battery for a purpose other than those specified.

7. If the battery charging fails to complete even when a specific recharging time has elapsed, immediately stop further recharging.

8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
9. Keep away from fire immediately when leakage or foul odor are detected.
10. Do not use in a location where strong static electricity generates.
11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

CAUTION

1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.

If left untreated, the liquid may cause eye-problems.

1. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately. There is a possibility that this can cause skin irritation.
2. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use and return it to your supplier or vendor.

WARNING

If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fire. Please observe the following matters when storing the battery.

Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.
☐ Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 1).

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO OTHER USERS

AND

OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

1. Cordless Reciprocating Saw (CR18DGL)

less Reciprocating Saw (CRT6DGL) Blade LED light Base Lever Front cover Housing Lock-off button Switch trigger Handle Battery (optional accessories) Base lever

○ Battery (optional accessories...sold separately)

Ventilation holes Terminals Battery cover Latch Battery

Fig. 1

2. Battery Charger (optional accessories...sold separately)

Pilot lamp Nameplate Guide rail

Fig. 2

SPECIFICATIONS

1. Cordless Reciprocating Saw

Model CR18DGL
Motor DC motor
No-load speed 0 – 3,300 /min
Stroke 1" (25 mm)
Weight (without battery) 5.7 lbs. (2.6 kg)

1. Battery Charger (optional accessories)

Model UC18YKSL
Input power source Single phase: AC120 V 60 Hz
Charging time(At a temperature of 68°F (20°C))	BSL1815: Approx. 40 min.BSL1830C: Approx. 90 min.
Charging voltage DC 14.4 V – 18 V
Charging current DC 2.0 A
Weight 0.8 lbs. (0.35 kg)

NOTE: The charging time may vary according to ambient temperature and power source voltage.

ASSEMBLY AND OPERATION

APPLICATIONS

○ Cutting metal and stainless steel pipe.
○ Cutting various lumber.
○ Cutting mild steel, aluminum and copper plate.
○ Cutting synthetic resins, such as phenol resin and vinyl chloride.

REMOVAL AND INSTALLATION METHOD OF BATTERY

○ How to install the battery.
Align the battery with the groove in tool handle and slip it into place.
Always insert it all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 3).
○ How to remove the battery.
Withdraw battery from the tool handle while pressing the latch (2 pcs) of the battery (Fig. 3).

Handle Battery Pull out Insert Push Latch

Fig. 3

CHARGING METHOD

NOTE

Before plugging into the receptacle, make sure the following points.

○ The power source voltage is stated on the nameplate.
○ The cord is not damaged.

WARNING

Do not charge at voltage higher than indicated on the nameplate.

If charged at voltage higher than indicated on the nameplate, the charger will burn out.

1. Insert the plug of battery charger into the receptacle. When the plug of battery charger has been inserted into the receptacle, pilot lamp will blink in red. (At 1-second intervals)

WARNING

Do not use the electrical cord if damaged. Have it repaired immediately.

1. Insert the battery to the battery charger. Insert the battery into the battery charger as shown in Fig. 4. Make sure it contacts the bottom of the battery charger.

Battery Pilot lamp

Fig. 4

1. Charging

When the battery is connected to the battery charger, charging will commence and the pilot lamp will light in red. (See Table 2)

NOTE

If the pilot lamp does not light or blink in red, pull out the plug from the receptacle and check if the battery is properly mounted.

When the battery is fully charged, the pilot lamp will blink in red slowly. (At 1-second intervals) (See Table 2)

Table 2

Indications of the pilot lamp
Pilot lamp(red)	Beforecharging	Blinks	Lights for 0.5 seconds. Does not lightfor 0.5 seconds. (off for 0.5 seconds)
	Whilecharging	Lights	Lights continuously
	Chargingcomplete	Blinks	Lights for 0.5 seconds. Does not lightfor 0.5 seconds. (off for 0.5 seconds)
	Overheatstandby	Blinks	Lights for 1 second. Does not lightfor 0.5 seconds. (off for 0.5 seconds)	Battery overheated.Unable to charge.(Charging willcommence whenbattery cools)
	Chargingimpossible	Flickers	Lights for 0.1 seconds. Does not lightfor 0.1 seconds. (off for 0.1 seconds)	Malfunction in thebattery or the charger

○ Regarding the temperature of the rechargeable battery.

The temperatures for rechargeable batteries are as shown in Table 3, and batteries that have become hot should be cooled for a while before being recharged.

Table 3

Rechargeable batteries	Temperatures at which the battery can be recharged
BSL1815, BSL1830C 32°F – 122°F (0°C – 50°C)

1. Disconnect battery charger from the receptacle.

CAUTION

Do not pull the plug out of the receptacle by pulling on the cord.
Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

1. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.

CAUTION

• When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.
• If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, does not light for 0.5 seconds (off for 0.5 seconds). The battery will not be recharged. In such a case, let the battery cool before charging.
• When the pilot lamp flickers (at 0.2-second intervals), check for and take out any foreign objects in the charger's battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

NOTE

○ Charging times may be longer depending on the surrounding temperature and battery conditions.
○ Charge time lamp indications are only a guide, and may vary depending on the surrounding temperature and battery conditions.
○ Remove the battery from the charger when not in use.

How to make the batteries perform longer.

○ Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

○ Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

PRIOR TO OPERATION

CAUTION

To avoid serious accident, ensure the switch is e OFF position, and pull out the battery.

1. Check the work area environment

Check the work area to make sure that it is clear of debris and clutter.

Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

1. Mounting the blade

This unit employs a detachable mechanism that enables mounting and removal of saw blades without the use of a wrench or other tools.

(1) Pivot the lever to open the blade clamp.
(2) Insert the saw blade all the way into the small slit of the plunger tip with the lever pivoting. You can mount this blade either in the upward or downward direction. (Fig. 5, Fig. 6)

Blade ② Slit of plunger ① Lever

Fig. 5

Blade ② Slit of plunger ① Lever

Fig. 6

(3) When you release the lever, the spring force will return the lever to the correct position automatically.
(4) Pull the back of the saw blade two or three times by hand and check that the blade is securely mounted. (Fig. 7)

Blade Lever

Fig. 7

CAUTION

When pulling the saw blade, be absolutely sure to pull it from the back. Pulling other parts of the blade will result in an injury.

1. Dismounting the blade

CAUTION

Never touch the saw blade immediately after use. The metal is hot and can easily burn your skin.

(1) After pivoting the lever, point the blade downward. The blade should fall out on its own. If the blade fails to fall out, pull it out by hand.

WHEN THE BLADE IS BROKEN

Even when the saw blade is broken and remains inside the small slit of the plunger, it should fall out when the lever is pivoted and the blade is pointed downward. If the blade fails to fall out on its own, take it out by using the procedures described below.

(1) If a part of the broken saw blade is sticking out of the small slit of the plunger, pull out the protruding part and take the blade out.
(2) If the broken saw blade is hidden inside the small slit, hook the broken blade using a tip of another saw blade and take it out. (Fig. 8)

Another blade Lever

Fig. 8

MAINTENANCE AND INSPECTION OF SAW BLADE MOUNT

(1) After use, blow away sawdust, earth, sand, moisture, etc., with air or brush them away with a brush, etc., to ensure that the blade mount can function smoothly.

NOTE

Continued use of the tool without cleaning the area where the saw blade is attached can result in sawdust and chip buildup which may adversely affect the movement of the lever. Should this be the case, pivot the lever and clean around the plunger and lever by wiping or blowing away the buildup.

CAUTION

Do not use any saw blade with a worn-out blade hole. Otherwise, the saw blade can come off, resulting in personal injury. (Fig. 9)

Blade Blade hole

Fig. 9

1. Adjusting the base

To maximize blade life, the base slides in or out to allow the stroke length to be adjusted for better efficiency.

(1) Turn off the switch and remove the battery.
(2) Pivot the base lever clockwise; and slide the base to the desired position. There are five positions that the base can be adjusted to.
(3) Pivot the base lever counterclockwise to secure the base. (Fig. 10)

Base ② Base lever ① ③

Fig. 10

(4) Make sure that the base is not interfering with the blade

WARNING

To avoid injury and damage, do not operate the saw without the base in place. The plunger may strike against the workpiece and damage the reciprocating mechanism.

1. Check battery insertion

WARNING

If the battery is inserted while the power switch is in the ON position, the power tool will start operating immediately, inviting serious accident.

CAUTION

Until the battery locks in place with a little click, if not, it may accidentally fall out of the tool causing injury to you or someone around you.

OPERATION

WARNING

Never touch the moving parts.

CAUTION

• Be careful not to let sawdust, earth, moisture, etc., enter the inside of the machine through the plunger section during operation. If sawdust and the like accumulate in the plunger section, always clean it before use.
• Do not remove the front cover (refer to Fig. 1). Be sure to hold the body from the top of the front cover.
  ● During use, press the base against the material while cutting.
  Vibration can damage the saw blade if the base is not pressed firmly against the workpiece. Furthermore, a tip of the saw blade can sometimes contact the inner wall of the pipe, damaging the saw blade.
• Select a saw blade of the most appropriate length. Ideally, the length protruding from the base of the saw blade after subtracting the stroke should be larger than the material (see Fig. 11 and Fig. 13).
  If you cut a large pipe, large block of wood, etc., that exceeds the cutting capacity of a blade; there is a risk that the blade may contact with the inner wall of the pipe, wood, etc., resulting in damage. (Fig. 12, Fig. 14)

Storke

Fig. 11

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 12

Storke

Fig. 13 Fig. 14

Illustration of a hand using a tool to cut or mark a piece of wood, no text or symbols present

● To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading.
- Don't remove the tool from workpiece during a cut while the saw blade is moving.
● Pull out the battery after completing operation.

NOTE

Take care not to lock the motor. If the motor is locked, immediately turn the power off. If the motor is locked for a while, the motor or battery may be burnt.

1. Switch operation

(1) Lock-off button

The tool is equipped with a lock-off button. To start the tool, press the lock-off button and then squeeze the trigger switch. (Fig. 15)

Lock-off button Trigger switch

Fig. 15

CAUTION

Do not fix and secure the lock-off button. Besides, keep your finger off the trigger switch when the tool is being carried around. Otherwise, the trigger switch can be inadvertently turned ON, resulting in unexpected accidents.

(2) Trigger switch

This tool is equipped with a variable speed controlled trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The blade plunger stroke rate can be adjusted from the minimum to maximum nameplate stroke rate by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed.

When the trigger switch is turned on, an LED lamp lights. This lamp goes out when the trigger switch is released.

CAUTION

Do not look directly into the light from the LED lamp. Continuous and direct exposure to the light from the LED lamp can injure your eyes.

LED light

Fig. 16

1. Cutting metallic materials

CAUTION

● Press the base firmly against the workpiece.
● Never apply any unreasonable force to the saw blade when cutting. Doing so can easily break the blade.
● The motor can be locked sometimes, depending on the combination of the material to be cut and the blade. Whenever the motor gets locked, switch it off immediately.
- Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Reciprocating saw create sparks which may ignite the dust or fumes.

(1) Fasten a workpiece firmly before operation. (Fig. 17)

Technical line drawing of a mechanical tool or bracket assembly (no text or symbols)

Fig. 17

(2) When cutting metallic materials, use proper machine oil (turbine oil, etc.). When not using liquid machine oil, apply grease over the workpiece.

CAUTION

The service life of the saw blade will be drastically shortened if you don't use machine oil.

1. Cutting lumber

When cutting lumber, make sure that the workpiece is fastened firmly before beginning. (Fig. 18)

Technical line drawing of a mechanical assembly with a lever and base (no text or symbols)

Fig. 18

CAUTION

Never apply any unreasonable force to the saw blade when cutting. Also remember to press the base against the lumber firmly.

1. Sawing curved lines

We recommend that you use the BIMETAL blade mentioned in Page 18 for the saw blade since it is tough and hardly breaks.

CAUTION

Delay the feed speed when cutting the material into small circular arcs. An unreasonably fast feed may break the blade.

1. Plunge cutting

With this tool, you can perform plunge cutting on plywood panels and thin board materials. You can carry out plunge cutting quite easily with the saw blade installed in reverse as illustrated in Fig. 20, Fig. 22, and Fig. 24. Use the saw blade that is as short and thick as possible. We recommend for this purpose that you use BI-METAL Blade No. 132 mentioned in Page 18. Be sure to use caution during the cutting operation and observe the following procedures.

(1) Press the lower part (or the upper part) of the base against the material. Pull the switch trigger while keeping the tip of the saw blade apart from the material. (Fig. 19, Fig. 20)

(2) Raise the handle slowly and cut in with the saw blade little by little. (Fig. 21, Fig. 22)

(3) Hold the body firmly until the saw blade completely cuts into the material. (Fig. 23, Fig. 24)

Line drawing of a tool with a downward arrow indicating compression or disassembly (no text or symbols)

Fig. 19

Line drawing of a mechanical device with an arrow indicating downward motion (no text or symbols)

Fig. 20

Line drawing of a mechanical tool with an arrow indicating rotation (no text or symbols)

Fig. 21

Line drawing of a hand gripping a tool with an arrow indicating rotation (no text or symbols)

Fig. 22

Diagram of a mechanical device with a lever and directional arrow, no text or symbols present

Fig. 23

Line drawing of a mechanical device with a lever and pivot point, showing motion direction (no text or symbols)

Fig. 24

CAUTION

● Avoid plunge cutting for metallic materials. This can easily damage the blade.

● Never pull the switch trigger while the tip of the saw blade is pressed against the material. If you do so, the blade can easily be damaged when it collides with the material.

● Make absolutely sure that you cut slowly while holding the body firmly. If you apply any unreasonable force to the saw blade during the cutting operation, the blade can easily be damaged.

MAINTENANCE AND INSPECTION

WARNING

Be sure to turn off the switch and pull out the battery before doing any inspection or maintenance.

1. Inspecting the blade

Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

CAUTION

If a dull saw blade is used, reactive force is increased during cutting operation. Avoid the use of the dull saw blade without repair.

1. Check the Screws

Loose screws are dangerous. Regularly inspect them and make sure they are tight.

CAUTION

Using this power tool with loosened screws is extremely dangerous.

1. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

1. Check for Dust

Dust may be removed with a soft cloth or a cloth dampened with soapy water.

Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

1. Lubrication

The bearings in this tool have been sufficiently lubricated with quality lubricating oil, taking into account the expected life of this tool under normal operating conditions. As a result, no further lubrication is necessary.

1. Disposal of the exhausted battery

WARNING

Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The battery is recyclable. At the end of it's useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.

1. Storage

Storing in a place below 104^ F ( 40^ C) and out of the reach of children.

NOTE

Make sure that the battery is fully charged when stored for a long period (3 months or more). The battery with smaller capacity may not be able to be charged when used, if stored for a long period.

NOTE

Storing lithium-ion batteries

Make sure the lithium-ion batteries have been fully charged before storing them.

Prolonged storage of batteries with a low charge may result in performance deterioration, significantly reducing battery usage time or rendering the batteries incapable of holding a charge.

However, significantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to five times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

1. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE CENTER, ONLY.

1. Service parts list (Page 53)

CAUTION

Repair, modification and inspection of Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center.

This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

MODIFICATIONS

Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements.

Accordingly, some parts may be changed without prior notice.

Important notice on the batteries for the Hitachi cordless power tools

Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modified (such as disassembly and replacement of cells or other internal parts).

ACCESSORIES

WARNING

ALWAYS use Only authorized HITACHI replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact HITACHI if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE: Accessories are subject to change without any obligation on the part of the HITACHI.

STANDARD ACCESSORIES

CR18DGL(NN)

○ Blade for wood ...... 2Battery, battery charger and battery cover are not contained.

OPTIONAL ACCESSORIES.....sold separately

1. Battery (BSL1815) (Code No. 333353)
   Battery (BSL1830C) (Code No. 339782)
2. Battery charger (UC18YKSL)

3. Battery cover (Code No. 329897)

4. Saw Blades

TYPE LENGTH	WIDTH TPI MATERIAL CODE NO.					BLADES /POUCH
WOOD CUTTING	6" (152 mm) 3/4" (18 mm) 6 HCS 725300 5
	9" (228 mm) 3/4" (18 mm) 5 HCS 725301 5
	12" (305 mm) 3/4" (18 mm) 6 HCS 725302 5
WOOD CUTTINGNAIL-EMBEDED	6" (152 mm) 3/4" (18 mm) 6		BI-METAL	725310 5
	6" (152 mm) 3/4" (18 mm) 6		BI-METAL	725311 5
	6" (152 mm) 5/8" (16 mm) 6		BI-METAL	725312 5
	9" (228 mm) 3/4" (18 mm) 6		BI-METAL	725313 5
	12" (305 mm) 3/4" (18 mm) 6		BI-METAL	725314 5
METAL CUTTING	6" (152 mm)	3/4" (18 mm)	10	BI-METAL	725320	5
	9" (228 mm)	3/4" (18 mm)	10	BI-METAL	725321	5
	6" (152 mm)	3/4" (18 mm)	14	BI-METAL	725322	5
	9" (228 mm)	3/4" (18 mm)	14	BI-METAL	725323	5
	6" (152 mm)	3/4" (18 mm)	18	BI-METAL	725324	5
	9" (228 mm)	3/4" (18 mm)	18	BI-METAL	725326	5
	6" (152 mm)	3/4" (18 mm)	24	BI-METAL	725325	5
	9" (228 mm)	3/4" (18 mm)	24	BI-METAL	725327	5
ALL PURPOS	6" (152 mm)	3/4" (18 mm)	10//14	BI-METAL	725330	5
	9" (228 mm)	3/4" (18 mm)	10//14	BI-METAL	725331	5
	12" (305 mm)	3/4" (18 mm)	10//14	BI-METAL	725332	5
CARBIDE GRIT	9" (228 mm)	3/4" (18 mm)	GRIT	—	725340	3
DEMOLITION	9" (228 mm) 7/8" (22 mm) 6		BI-METAL	725350 3
	9" (228 mm) 7/8" (22 mm) 9		BI-METAL	725351 3
NEW WOOD	6" (152 mm)	3/4" (18 mm)	PROG.	BI-METAL	725360	5
NEW METAL	6" (152 mm)	3/4" (18 mm)	PROG.	BI-METAL	725361	5
NEW ALL PURPOSE	8" (203 mm)	3/4" (18 mm)	PROG.	BI-METAL	725362	5

PROG.: NEW PROGRESSIVE TOOTH HCS: HIGHSPEED CARBON STEEL
NOTE: Specifications are subject to change without any obligation on the part of the HITACHI.

INFORMATIONS IMPORTANTES DE SÉCURITÉ

Technical line drawing of a mechanical assembly with scissors and clamped parts (no text or symbols)

Fig. 12

Course

Fig. 13 Fig. 14

Diagram of a hand using a tool to cut or tie a piece of wood, no text or symbols present

Technical line drawing of a mechanical component with no visible text or symbols

Technical line drawing of a mechanical tool or bracket assembly (no text or symbols)

Fig. 17

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 18

PRECAUTION

Line drawing of a tool with a downward arrow indicating compression or disassembly (no text or symbols)

Fig. 19

Line drawing of a mechanical component with a downward arrow indicating motion (no text or symbols)

Fig. 20

PRECAUTION

Base ② ① ③

Palanca de la base
Fig. 10

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

Fig. 11

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 12

Carrera

Technical line drawing of a mechanical clamp or cutting tool interacting with a wooden joint (no text or symbols present)

Diagram of a hand using a tool to tie or wrap a piece of wood, no text or symbols present

Fig. 13 Fig. 14

Technical line drawing of a mechanical tool or bracket assembly (no text or symbols)

Fig. 17

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 18

PRECAUCIÓN

Line drawing of a tool with a downward arrow indicating compression or disassembly (no text or symbols)

Fig. 19

Diagram of a mechanical component with an arrow indicating downward motion (no text or symbols)

Fig. 20

PRECAUCIÓN

ITEM NO.	PART NAME QTY
1 SLOT SET SCREW ASS'Y 1
2 BASE 1
3 COVER PLATE 1
4 HEX. SOCKET BOLT M6×12 2
5 FRONT COVER 1
6 GEAR ASS'Y 1
7 TAPPING SCREW D3×10 2
8 BASE LEVER 1
9 TAPPING SCREW D4.2×25 4
10	PLUNGER ASS'Y	1
11	METAL	1
12	LOCK OFF BUTTON SET	1
13	NEEDLE BEARING SET	1
14	GEAR (B)	1
15	GEAR (A) ASS'Y	1
16	MOTOR	1
17	RUBBER BUSHING	2
18	SCREW SET 1
19	PCB ASS'Y	1
20	LEAD WIRE	5
21	HOUSING SET	1
22	NAME PLATE (CR18DGL)	1
23	TAPPING SCREW D4.2×19 11

Exploded view diagram of a mechanical assembly with numbered parts for identification

Line drawing of a quill pen in an inkwell (no text or symbols)

Line drawing of a quill pen in an inkwell (no text or symbols)

Please contact Koki Holdings America Ltd. at 1-800-59-TOOLS (toll free), or HITACHI AUTHORIZED POWER TOOL SERVICE CENTER regarding COLLECTION.

Pour le RAMASSAGE, contacter Koki Holdings America Ltd. au 1-800-59-TOOLS (appel gratuit), ou UN SERVICE APRÈS-VENTE D'OUTILS ÉLECTRIQUE AGRÉÉ PAR HITACHI.

Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave, Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6