CJ90VST2 - Saw HiKOKI - Free user manual and instructions
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| Product Type | Jigsaw |
| Brand | HiKOKI |
| Model | CJ90VST2 |
| Power Supply | Mains 120 V, 60 Hz, single-phase |
| Rated Current | 5.5 A |
| Motor | Single-phase series commutator motor, double insulation |
| No-load speed | 850 – 3,000 min⁻¹ (variable) |
| Stroke | 26 mm (1-1/32 in) |
| Maximum cutting capacity (wood) | 90 mm (3-1/2 in) |
| Maximum cutting capacity (mild steel) | 10 mm (25/64 in) |
| Minimum cutting radius | 25 mm (1 in) |
| Weight | 2.2 kg (4.9 lb) |
| Orbital action | 4 adjustment positions (0 to III), for different materials |
| Bevel cut | Up to 45° from both sides |
| Dust extractor connection | Possible with adapter and dust collector (sold separately) |
| Compatible blades | Universal shank blades, various models depending on material (see table) |
| Safety | Double insulation, switch lock, safety stop |
| Maintenance | Regular cleaning of ventilation slots, replacement of worn blades |
| Included accessories | 1 blade No. 41, 1 hex wrench |
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USER MANUAL CJ90VST2 HiKOKI
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Line drawing of a manual fum with trigger mechanism (no text or symbols)SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI
! AVERTISSEMENT
IMPORTANT SAFETY INSTRUCTIONS
Read and understand all of the safety precautions, warnings and operating instructions in the instruction manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the "SAFETY" section of this instruction manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this instruction manual.
Never use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents
b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
A careless action can cause severe injury within a fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
b) a keepcutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
PRECAUTION
Keep children and infi rm persons away.
When not in use, tools should be stored out of reach of children and infi rm persons.
SPECIFIC SAFETY RULES AND SYMBOLS
- Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.
Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
- Use clamps or another practical way to secure and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool for extended periods.
Prolonged exposure to high intensity noise can cause hearing loss.
4. NEVER touch moving parts.
NEVER place your hands, fingers or other body parts near the tool's moving parts.
5. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.
6. Use right tool.
Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended —for example— don't use circular saw for cutting tree limbs or logs.
7. NEVER use a power tool for applications other than those specified.
NEVER use a power tool for applications other than those specified in the Instruction Manual.
8. Handle tool correctly.
Operate the tool according to the instructions provided herein. Do not drop or throw the tool.
NEVER allow the tool to be operated individuals unfamiliar with its operation or unauthorized personnel.
9. Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.
10. Do not use power tools if the plastic housing or handle is cracked.
Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be repaired.
11. Blades and accessories must be securely mounted to the tool.
Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.
12. Handle the blades very carefully.
13. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged bit immediately.
14. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
15. Hold the tool firmly.
16. Keep motor air vent clean.
The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.
17. NEVER use a tool which is defective or operating abnormally.
If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.
18. NEVER leave tool running unattended. Turn power off.
Don't leave tool until it comes to a complete stop.
19. Carefully handle power tools.
Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.
20. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.
21. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.
22. ALWAYS wear a mask or respirator to protect yourself from dust or potentially harmful particles generated during operation.
23. ALWAYS firmly grip the handle while operating.
24: HALWAYS, be careful with buried object such as an underground wiring.
Touching these active wiring or electric cable with this tool, you may receive an electric shock.
Confir rm if there are any buried object such as electric cable within the wall, floor or ceiling where you are going to operate here after.
25. Do not touch the blade immediately after operation: it may be extremely hot and could burn your skin.
26e Duringi use, do not touch the metal portion of the tool.
27. NEVER touch the blade with bare hands after operation.
28. When working at elevated locations, clear the area of other people and aware of conditions below you.
29. This Jig Saw employs a high-power motor. If the machine is used continuously at low speed, an extra load is applied to the motor which can result in motor seizure. Always operate the power tool so that the blade is not caught by the workpiece during operation. Always adjust the blade speed to enable smooth cutting.
30. Definitions for symbols used on this tool
V ......volts
Hz ......hertz
A ......amperes
no ......no load speed
W ......watt
.....Class II Construction
--- /min ..... revolutions or reciprocation per minute
.....Alternating current
To ensure safer operation of this power tool, metabo HPT has adopted a double insulation design. "Double insulation" means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “” or the words “Double insulation” appear on the power tool or on the nameplate.
Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments.
To keep the double insulation system effective, follow these precautions:
○ Only metabo HPT Authorized Service Center should disassemble or assemble this power tool, and only genuine metabo HPT replacement parts should be installed.
○ Clean the exterior of the power tool only with a soft cloth moistened with soapy water, and dry thoroughly.
Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.
USE OF EXTENSION CORD
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
MINIMUM GAGE FOR CORD SETS
| Total Length of Cord in Feet (Meter) | ||
| 0 – 25 26 – 50 51 – 100 101 – 150(0 – 7.6) (7.9 – 15.2) (15.5 – 30.5) (30.8 – 45.7) | ||
| Ampere rating AWG | ||
| More Not more than than | ||
| 0 – 6 18 16 16 14 | ||
| 6 – 10 18 16 14 12 | ||
| 10 – 12 | 16 16 | 14 12 |
| 12 – 16 | 14 12 | Not recommended |
WARNING
Avoid electrical shock hazard. Never use this tool with a damaged or frayed electrical cord or extension cord.
Inspect all electrical cords regularly. Never use in or near water or in any environment where electric shock is possible.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS
AND
OWNERS OF THIS TOOL!
FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.
Some illustrations in this instruction manual may show details or attachments that differ from those on your own power tool.
NAME OF PARTS
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Stopper Switch Trigger Dial Lever Housing Plunger Blade Change knob BaseFig. 1
SPECIFICATIONS
| Motor Single-Phase, Series Commutator Motor | |
| Power Source Single-Phase, 120 V AC 60 Hz | |
| Capacity | Wood 3-1/2" (90 mm)Mild steel 25/64" (10 mm) |
| Current 5.5 A | |
| No-load speed 850 – 3 000 /min | |
| Stroke 1-1/32" (26 mm) | |
| Min. cutting radius | 1" (25 mm) |
| Weight 4.9 lbs (2.2 kg) | |
ASSEMBLY AND OPERATION
APPLICATIONS
○ Cutting various lumber and pocket cutting
○ Cutting mild steel plate, aluminum plate, and copper plate
○ Cutting plastics, such as phenol resin and vinyl chloride
○ Cutting thin and soft construction materials
○ Cutting stainless steel plate (With No. 97 blade)
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.
2. Power switch
Ensure that the switch is in the OFF position. If the plug is connected to a receptacle while the switch is in the ON position, the power tool will start operating immediately and can cause serious injury.
3. Extension cord
When the work area is far away from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.
- Check the receptacle
If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact a licensed electrician to make appropriate repairs.
If such a faultly receptacle is used, it may cause overheating, resulting in a serious hazard.
5. Confirming condition of the environment:
Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions.
6. Changing blades
CAUTION
- Be sure to switch power OFF and disconnect the plug from the receptacle when changing blades.
● Do not touch the lever when plunger is moving.
● Never touch the blade immediately after use. The metal is hot and can easily burn your skin.
(1) Pull the lever in the direction indicated by the arrow. (Fig. 2-1)
(2) With the lever pulled, insert the blade until it butts against the outlet of the blade holder tip. (Fig. 2-II)
(3) Release the lever. (Fig. 2-III)
WARNING
Damaged cord must be replaced or repaired.
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Lever Guide roller Blade holder Blade Plunger Blade holder Guide rollerFig. 2-I
Fig. 2-II
Fig. 2-III
Fig. 2
NOTE
○ Confirm the protrusions of blade inserted to the blade holder surely.
○ Confi rm the blade located between the groove of guide roller. (Fig. 3)
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Guide roller Blade Guide roller BladeFig. 3
- Switch operation (Fig. 4)
The switch will activate when pulled and will deactivate when released.
For continuous operation, pull the switch in all the way and press the stopper.
To cancel continuous operation, once again pull the switch in all the way until the stopper is freed, and then release the switch.
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Stopper Switch triggerFig. 4
- Adjusting the blade operating speed
The jig saw is equipped with the electric control circuit which enables stepless speed control. To adjust the speed, turn the dial shown in Fig. 5. When the dial is set to "1", the jig saw operates at the minimum speed (850 /min). When the dial set to "6", the jig saw operates at the maximum speed (3 000 /min). Adjust the speed according to the material to be cut and working efficiency.
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DialFig. 5
CAUTION
- At low speed (dial setting: 1 or 2) do not cut a wood with a thickness of more than 5/16" (8 mm) or metal with a thickness of more than 1/32" (1 mm).
- Adjusting the orbital operation
(1) This Jig Saw employs orbital operation which moves the blade back and forth, as well as up and down. Set the change knob shown in Fig. 6 to "0" to eliminate the orbital operation (the blade moves only up and down). The orbital operation can be selected in 4 steps from "0" to "III".
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Change knobFig. 6
(2) For the hard material, such as a steel plate, etc., decrease the orbital operation. For the soft material, such as lumber, plastic, etc., increase the orbital operation to increase work efficiency. To cut the material accurately, decrease the orbital operation.
- Cutting stainless steel plates
This Jig Saw can cut stainless steel plates by using No. 97 blade. Carefully read "Concerning cutting of stainless steel plates" for proper operation.
- Splinter guard (Sold separately)
CAUTION
Be sure to switch OFF and disconnect the plug from the receptacle.
Using the splinter guard when cutting wood materials will reduce splintering of cut surfaces.
Using the provided Hexagonal bar wrench, tighten the bolts in the lower area of the base, moving the base as far forward as possible. (Fig. 7)
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Hexagonal bar wrench Base bolt BaseFig. 7
Insert the splinter guard in the space on the base, and push it completely. (Fig. 8)
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Splinter guard Base BladeFig. 8
- Sub base (Sold separately)
Used for curved cutting of pieces such as arcs and circles. Makes the task easier by eliminating any snags that may occur between the rear of the base and the material.
Fit into position after hooking the sub base to the tip of the base. (Fig. 9)
To detach, pull up.
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Sub base BaseFig. 9
NOTE
When the sub base is attached, the blade's protrusion from the material being cut will be reduced by 3 mm. When the blade has been moved down to the lowest point, check to make sure that it is protruding from the material.
- Base plate
Unscrew the four screws on the base to enable the base plate to be removed.
Retighten the four screws securely after reattaching. (Fig. 10)
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Unscrew four screws Base plate BaseFig. 10
- Prepare a work bench (Fig. 11)
Since the blade will extend beyond the lower surface of the material, place the material on a work bench when cutting. If a square block is utilized as a work bench, select level ground to ensure it is stabilized. An unstable work bench will result in hazardous operation.
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Lumber Base Work bench BladeFig. 11
CAUTION
To avoid possible accident, always ensure that the portion of material remaining after cutting is securely anchored or held in position.
CUTTING
CAUTION
In order to prevent blade dislodging, damage or excessive wear on the plunger, please sure to have surface of the base plate attached to the work piece while sawing.
1. Rectilinear cutting
When cutting on a straight line, first draw a marking gauge line and advance the saw along that line. Using the guide (sold separately) will make it possible to cut accurately on a straight line.
(1) Loosen the base bolt hexagonal bar wrench attached on base. (Fig. 12)
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Hexagonal bar wrench Base bolt BaseFig. 12
(2) Move the base fully forward, and tighten the base bolt again. (Fig. 12)
(3) Attach the guide by passing it through the attachment hole on the base and tighten the M5 bolt. (Fig. 13)
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M5 bolt Attachment hole GuideFig. 13
(4) Set the orbital position to "0".
NOTE
To ensure accurate cutting when using the Guide mak(FIG. 14), always set the orbital position to "0".
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Change knob GuideFig. 14
2. Sawing curved lines
When sawing a small circular arc, reduce the feeding speed of the machine. If the machine is fed too fast, it could cause the blade to break.
Set the orbital position to "0".
3. Cutting a circle or a circular arc
The guide also will be helpful for circular cutting.
After attaching the guide by same way noted as above, drive the nail or screw into the material through the hole on the guide, then use it for a axis when cutting. (Fig. 15)
Set the orbital position to "0".
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Sub base Change knob Wood screw or nail Guide hole GuideFig. 15
NOTE
Circular cutting must be done with the blade approximately vertical to the bottom surface of the base.
- Cutting metallic materials (Fig. 16)
(1) Adjust the speed Dial between scales "3" and "4".
(2) Set the orbital position to "0" or to the position indicated in the figure.
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Dial Oiler 3 - 4 Change knobFig. 16
NOTE
Always use an appropriate cutting fluid (spindle oil, soapy water, etc.). When a liquid cutting fluid is not available, apply grease to the back surface of the material to be cut.
- Pocket cutting (Fig. 17)
flowchart
graph TD
A["Base with Paper"] --> B["Step 1: Top-Back Cutting"]
B --> C["Step 2: Inserted Pattern"]
C --> D["Step 3: Top-Back Cutting with Inlet"]
D --> E["Step 4: Top-Back Cutting with Right-Wing"]
E --> F["Step 5: Top-Back Cutting with Left-Wing"]
Fig. 17
(1) Loosen the base bolt hexagonal bar wrench attached on base. (Fig. 12)
(2) Move the base fully forward, and tighten the base bolt again. (Fig. 12)
(3) Set the orbital position to "0".
Aligning the blade direction with the grain of the wood, cut step by step until a window hole is cut in the center of the lumber.
When cutting a window hole in materials other than lumber, initially bore a hole with a drill or similar tool from which to start cutting.
- Angular cutting
The base can be swiveled to both sides by up to 45^ for angular cutting. (Fig. 18)
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base 45° 45° mark 45 Semicircular part Scale 45Fig. 18
(1) Loosen the base bolt by hexagonal bar wrench attached on base and move the base fully forward. (Fig. 11)
(2) Align the scale (from 0 degrees to 45 degrees by 15-degree increments) of the semi-circular part of the base with the [▼] mark on the gear cover. (Fig. 19)
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Scale mark Semi-circular partFig. 19
(3) Tighten the base bolt again. (Fig. 12)
(4) Set the orbital position to "0" - "III".
NOTE
Angular cutting can not be done when adopting dust collector.
CONCERNING CUTTING OF STAINLESS STEEL PLATES
When used with the No. 97 blade (sold separately), can cut stainless steel plates.
Note the following to adjust the unit.
CAUTION
- In order to prevent blade dislodging, damage or excessive wear on the plunger, please measure to have surface of the base plate attached to the work piece while sawing.
- Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.
Jig saw create sparks which may ignite the dust or fumes.
When cutting stainless steel plates, adjust the unit as described below:
- Adjust the speed
| Blade | Thickness of material | Dial Scale |
| No. 97 | 1/16" – 5/32" (1.5 mm – 2.5 mm) | Middle groove position between scales “2” and “3” |
NOTE
Dial scale reading is for reference only. The higher the speed is, the quicker the material is cut. But the service life of the blade will be reduced in this case. When the speed is too low, cutting will take longer, although the service life will be prolonged. Make adjustments as desired.
2. Set the orbital position to "0"
NOTE
When cutting use cutting fluid (oil base cutting fluid) to prolong the blade's service life.
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Dial 2 - 3 Oiler 97 Change knobFig. 20
SELECTION OF BLADES
○ Accessory blades
To ensure maximum operating efficiency and results, it is very important to select the appropriate blade best suited to the type and thickness of the material to be cut. The blade number is engraved the vicinity of the mounting portion of each blade. Select appropriate blades by referring to Table 1 (page 16).
HOUSING THE HEXAGONAL BAR WRENCH
○ It is possible to house the axiliary hexagonal bar wrench on the base (Fig. 21).
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Hexagonal bar wrench BaseFig. 21
CONNECTING WITH CLEANER
By connecting with cleaner (sold separately) through dust collection adapter and adapter (sold separately), most of dust can be collected. (Fig. 22)
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Adapter Nose Base Dust collection adapter CleanerFig. 22
(1) Loosen the base bolt hexagonal bar wrench attached on base. (Fig. 12)
(2) Move the base fully forward, and tighten the base bolt again. (Fig. 12)
(3) Connect the dust collection adapter with adapter. (Fig. 22)
(4) Connect the adapter with the nose of cleaner. (Fig. 22)
(5) Insert dust collection adapter into the rear hole of the base until the hook catches in the notch. (Fig. 23)
(6) Press the hook to remove the dust collection adapter.
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Base Rear hole Hook Dust collection adapter Adapter NotchFig. 23
MAINTENANCE AND INSPECTION
WARNING
Be sure to switch power OFF and disconnect the plug from the receptacle during maintenance and inspection.
-
Inspecting the blade
Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted. -
Maintenance of the motor
The motor unit winding is the very "heart" of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.
WARNING
Using this Jig Saw with loosen screws is extremely dangerous.
- Maintenance of the motor
The motor unit winding is the very "heart" of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.
- Service and repairs
All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.
CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
ACCESSORIES
WARNING
ALWAYS use Only authorized metabo HPT replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.
The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.
NOTE
Accessories are subject to change without any obligation on the part of the metabo HPT.
STANDARD ACCESSORIES
○ No. 41 Blade (Code No. 879357)....1
O Hexagonal bar wrench (Code No. 944458)....1
OPTIONAL ACCESSORIES.....sold separately
O No. 1 Blade (Long) (Code No. 879227)
O No. 1 Blade (Super Long) (Code No. 321878)
○ No. 11 Blade (Code No. 963390)
○ No. 12 Blade (Code No. 963391)
○ No. 15 Blade (Code No. 963392)
○ No. 16 Blade (Code No. 963393)
○ No. 21 Blade (Code No. 963394)
○ No. 22 Blade (Code No. 963395)
○ No. 31 Blade (Code No. 879356)
○ No. 97 Blade (Code No. 963400)
○ Guide (Code No. 879391)
○ Base plate (Steel) (Code No. 375855)
○ Base plate (Fluorine) (Code No. 339012)
○ Sub base (Resin) (Code No. 339018)
○ Splinter guard (Code No. 338997)
○ Dust collection adapter (Code No. 370492)
NOTE
Specifications are subject to change without any obligation on the part of the metabo HPT.
Table 1 List of appropriate blades
| Material to be cut | Blade Material quality | Thickness of material: inch (mm) | ||||||||||
| Lumber | General lumber | Below 3-9/16 (90) | Below 3-9/16 (90) | 3/8-2-5/32 (10-55) | Below 3/4 (20) | 3/8-2-5/32 (10-55) | 3/16-1-9/16 (5-40) | 3/4-2-5/32 (20-55) | 3/8-2-9/16 (10-65) | |||
| Plywood | 3/16-1-3/16 (5-30) | Below 3/8 (10) | 3/16-1-3/16 (5-30) | 1/8-3/4 (3-20) | ||||||||
| Iron plate | Mild steel plate | 1/8-15/64 (3-6) | Below 1/8 (3) | 5/64-3/16 (2-5) | ||||||||
| Stainless steel plate | 1/16-5/32 (1.5-2.5) | |||||||||||
| Nonferrous metal | Aluminium copper, brass | 1/8-15/32 (3-12) | Below 1/8 (3) | Below 3/16 (5) | ||||||||
| Aluminium sash | Height up to 63/64 (25) | Height up to 63/64 (25) | ||||||||||
| Plastics | Phenol resin, melamin resin, etc. | 3/16-3/4 (5-20) | Below 1/4 (6) | 3/16-19/32 (5-15) | Below 1/4 (6) | 3/16-19/32 (5-15) | ||||||
| Vinyl chloride, acryl resin, etc. | 3/16-1-3/16 (5-30) | Below 3/8 (10) | 3/16-3/4 (5-20) | Below 3/16 (5) | 3/16-1-3/16 (5-30) | 1/8-3/4 (3-20) | 3/16-19/32 (5-15) | |||||
| Foamed polyethylene, foamed styrol | 3/8-2-5/32 (10-55) | 1/8-63/64 (3-25) | 3/16-63/64 (5-25) | 1/8-63/64 (3-25) | 3/8-2-5/32 (10-55) | 1/8-1-1/2 (3-40) | 3/16-63/64 (5-25) | |||||
| Pulp | Card board, corrugated paper | 3/8-2-5/32 (10-55) | 1/8-63/64 (3-25) | 3/8-2-5/32 (10-55) | 1/8-1-1/2 (3-40) | |||||||
| Hardboard | 1/8-63/64 (3-25) | Below 1/4 (6) | 1/8-63/64 (3-25) | |||||||||
| Fiberboard | Below 1/4 (6) | |||||||||||
NOTE
☐ The minimum cutting radius of No. 1 (Long), No. 1 (Super Long), No. 21, No. 22, No. 31 and No. 41 blades is 3-15/16" (100 mm).
☐ Blades except No. 41 are sold separately.
CONSIGNES DE SÉCURITÉ IMPORTANTES
flowchart
graph TD
A["Base with block"] --> B["Step 1: Hand operating on workpiece"]
B --> C["Step 2: Inserted part with tool"]
C --> D["Step 3: Copy or press using machine"]
D --> E["Step 4: Use of hand tools to install machine"]
E --> F["Final machine tool"]
Fig. 17
text_image
Llave macho hexagonal Perno BaseFig. 12
text_image
Base Llave macho hexagonalFig. 21
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products, and
- Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
AVERTISSEMENT:
Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo 108-6020, Japan
Distributed by
Koki Holdings America Ltd.
1111 Broadway Ave, Braselton, Georgia, 30517
Koki Holdings America Ltd. Canadian Branch
3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6
005
Code No. C99737361 F
Printed in China