CR36DA - Saw HiKOKI - Free user manual and instructions

Product Type	Cordless Reciprocating Saw
Brand	HiKOKI
Model	CR36DA
Cutting Capacity (mild steel pipe)	Outer dia. 5" (130 mm)
Cutting Capacity (wood)	4-23/32" (120 mm)
Cutting Capacity (mild steel plate)	3/4" (19 mm)
No-load speed	0 – 3,000 /min
Stroke length	1-1/4" (32 mm)
Power source	Li-ion battery 36 V / 18 V (model BSL36B18) or AC adapter ET36A (sold separately)
Weight (with battery)	10.6 lbs (4.8 kg)
Motor	DC motor
Variable speed	Yes, by trigger and mode selector (4 levels: slow, medium, fast, max)
Cutting mode	Straight mode and orbital mode
Lighting	Integrated LED light (normal mode and lantern mode)
Blade attachment	Tool-less, by lever
Adjustable base	Yes, 5 positions
Hanging hook	Yes, for temporary hanging
Safety	Safety button, overload and overheating protection
Maintenance	Regularly clean the ventilation openings and blade attachment area; replace the blade when it becomes dull
Included accessories	1 blade (code 158)
Warranty	Refer to the manual or manufacturer's website

Frequently Asked Questions - CR36DA HiKOKI

How to install the blade on the CR36DA saw?

To install the blade, pivot the lever to open the blade clamp, insert the blade fully into the blade holder slot, then release the lever. Check the attachment by pulling two or three times on the back of the blade.

How to adjust the cutting speed?

The speed can be adjusted in two ways: by the trigger (variable pressure) and by the mode selector. Press the selector to choose between 4 levels: slow (0-1700/min), medium (0-2000/min), fast (0-2500/min), and max (0-3000/min).

How to use the orbital mode?

The orbital mode moves the blade back and forth and up and down, ideal for soft materials like wood. Use the mode selector to switch between straight mode (linear motion) and orbital mode.

Which battery to use with the CR36DA?

Use exclusively the metabo HPT BSL36B18 lithium-ion battery (36 V / 18 V) or the ET36A AC adapter. Batteries from the BSL3660/3626/3620, BSL18xx, and BSL14xx series are not compatible.

How to charge the battery?

Use the UC18YSL3 charger. Plug the charger into a 120 V outlet, insert the battery. The indicator flashes blue during charging and turns green when charging is complete (approximately 52 min at 20°C). Do not charge at temperatures below 14°F (-10°C) or above 104°F (40°C).

How to use the LED light?

The LED light automatically turns on when you press the switch and turns off 10 seconds after releasing. For use in lantern mode, press the light switch on the control panel to turn the LED on/off without operating the trigger.

What to do if the blade breaks and remains in the blade holder?

If a part protrudes, remove it. If it is invisible inside, use the end of another blade to hook it and pull it out. Pivot the lever and tilt the saw downward to facilitate falling.

What types of materials can I cut with this saw?

The CR36DA can cut mild steel pipes (up to 130 mm diameter), wood (up to 120 mm), mild steel plates (up to 19 mm), PVC, aluminum, copper, and synthetic resins.

How to maintain the saw?

After each use, clean the blade attachment area and ventilation openings. Regularly check the screws and the condition of the blade. Do not use harsh solvents for cleaning. Have any repairs performed by an authorized service center.

Why does the tool suddenly stop?

This may be due to overload, overheating of the battery or tool, or protection against continuous use that is too long (more than 5 minutes). Release the trigger, eliminate the cause of overload, and allow cooling before resuming.

USER MANUAL CR36DA HiKOKI

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SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

AVERTISSEMENT

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents

b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or pack, picking up or carrying the tool.

Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.

A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation.

If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained

b a tobeverytools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Battery tool use and care

a) Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

b) Use power tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fire.

c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

e) Do not use a battery pack or tool that is damaged or modified.

Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

f) Do not expose a battery pack or tool to fire or excessive temperature.

Exposure to fire or temperature above 265 °F may cause explosion. 7.

g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.

Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

6) Service

a) Have your power qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

b) Never service damaged battery packs.

Service of battery packs should only be performed by the manufacturer or authorized service providers.

- WARNING -

To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.

Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

1. Use clamps or another practical way to secure and support the workpiece to a stable platform.

Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

1. ALWAYS wear ear protectors when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

1. NEVER touch moving parts.

NEVER place your hands, fingers or other body parts near the tool's moving parts.

1. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

1. Use right tool.

Don't force small tool or attachment to do the job of a heavy-duty tool.

Don't use tool for purpose not intended —for example— don't use circular saw for cutting tree limbs or logs.

1. Handle tool correctly.

Do not drop or throw the tool.

1. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

1. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool's housing or handle can lead to

t o electric slock. Such tools should not be used until repaired.

1. Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

1. Keep motor air vent clean.

The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

1. NEVER leave tool running unattended. Turn power off.

Don't leave tool until it comes to a complete stop.

1. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

1. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

1. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

1. ALWAYS firmly grip the handle while operating.

2. Definitions for symbols used on this tool

V....volts

==......direct current

Hz......hertz

A......amperes

no......no load speed

---/min......revolutions or reciprocation per minute

1. NEVER touch the blade with bare hands after operation.

2. Because the cordless reciprocating saw operates by battery power, be aware of the fact that it can begin to operate at any time.

3. When working at elevated locations, clear the area of all other people and be aware of conditions below you.

4. Do not use the product if the tool or the battery terminals (battery mount) are deformed.

Installing the battery could cause a short circuit that could result in smoke emission or ignition.

1. Keep the tool's terminals (battery mount) free of swarf and dust.

○ Prior to use, make sure that swarf and dust have not collected in the area of the terminals.
○ During use, try to avoid swarf or dust on the tool from falling on the battery.
When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.

Doing so could cause a short circuit that could result in smoke emission or ignition.

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER OR ADAPTER

The term "charger or adapter" in the safety instructions refers to your battery charger or AC/DC adapter.

WARNING

Death or serious bodily injury could result from improper or unsafe use of charger or adapter. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

1. This manual contains important safety and operating instructions for battery charger Model UC18YSL3 or AC/DC adapter Model ET36A.
2. Before using charger or adapter, read all instructions and cautionary markings on (1) charger or adapter, (2) battery, and (3) product using battery.
3. When charging the battery with a battery charger, reduce the risk of injury by charging metabo HPT rechargeable battery multi volt type series and BSL18 series. Other type of batteries may burst causing personal injury and damage.
4. Do not expose charger or adapter to rain or snow.
5. Use of an attachment not recommended or sold by the charger or adapter manufacturer may result in a risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting charger or adapter.

7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used make sure:

a. That blades of extension cord are the same number, size, and shape as those of plug on charger or adapter:
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is large enough for AC ampere rating of charger or adapter as specified in Table 1.

Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR CHARGER OR ADAPTER

AC Input Rating Amperes*		AWG Size of Cord
Equal to or greater than	but less than	Length of Cord, Feet (Meter)
		25 (7.5)	50 (15)	100 (30)	150 (45)
0	2	18	18	18	16
2	3	18	18	16	14
3	4	18	18	16	14

* If the input rating of a charger or adapter is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing wattage rating by the voltage rating-for example:

$$ \frac {1 , 2 5 0 \text { watts }}{1 2 5 \text { volts }} = 1 0 \text { amperes } $$

1. Do not operate charger or adapter with damaged cord or plug-replace them immediately.

2. Do not operate charger or adapter if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.

3. Do not disassemble charger or adapter; take it to a qualified serviceman when service or repair is the required. Incorrect reassembly may result in a risk of electric shock or fire.

4. To reduce risk of electric shock, unplug charger or adapter from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.
5. This AC/DC adapter is for use only with specific tools, including CR36DA. The adapter might be suitable for use with other metabo HPT battery operated tools. It

is necessary to confirm suitability by referencing the instruction manual of the specific tool or by consulting our web site https://www.metabo-hpt.com/. Failure to confirm suitability before using the adapter with specific tools could result in fire hazard.

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND CHARGER OR ADAPTER

You must charge the battery before you can use the power tool. Before using the model UC18YSL3 battery charger, be sure to read all instructions and caution statements on it, the battery and in this manual.

CAUTION

USE ONLY metabo HPT BATTERY TYPE BSL36B18. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

WARNING

Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

1. NEVER disassemble the battery or AC/DC adapter.
2. NEVER incinerate the battery or AC/DC adapter, even if it is damaged or is completely worn out. battery can explode in a fire.
3. NEVER short-circuit the battery or AC/DC adapter.
4. NEVER insert any objects into the charger or adapter's air vents. Electric shock or damage to the charger or adapter may result.
5. NEVER use outdoors. Keep the battery or AC/DC adapter away from direct sunlight and use only where there is low humidity and good ventilation.
6. NEVER charge when the temperature is below 14^ F ( -10^ C) or above 104^ F ( 40^ C). (UC18YSL3)
   NEVER use when the temperature is below 32^ F ( 0^ C) or above 104^ F ( 40^ C). (ET36A)
7. NEVER connect two charger or adapter together.
8. NEVER insert foreign objects into the hole for the battery or the charger or adapter.
9. NEVER use a booster transformer.
10. NEVER use DC power.
11. NEVER store the battery or charger or adapter in places where the temperature may reach or exceed 104^ F ( 40^ C) such as inside metal box or car.
12. NEVER expose the battery or charger or adapter to rain or wet conditions.
13. ALWAYS operate charger or adapter on standard household electrical power (120 volts). Using the charger or adapter on any other voltage may overheat and damage the charger.

14. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger. (UC18YSL3)

15. ALWAYS disconnect the power cord from its receptacle when the charger or adapter is not in use. [The information below applies only to ET36A]

16. Do not use the product if the tool or the AC/DC adapter terminals (AC/DC adapter mount) are deformed. Installing the AC/DC adapter could cause a short circuit that could result in smoke emission or ignition.
17. Keep the tool's terminals (AC/DC adapter mount) free of swarf and dust.
18. Prior to use, make sure that swarf and dust have not collected in the area of the terminals.
    nery During use, try to avoid swarf or dust on the tool from falling on the AC/DC adapter.
    When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust. Doing so could cause a short circuit that could result in smoke emission or ignition.
19. The product is intended for Use in Pollution Degree 2 or PD2 environments. Operate only in areas of non-conductive pollution. A temporary conductivity caused by condensation is normally expected.
20. This is a precision machine so do not drop or expose to impact.
21. Do not use this product near a pacemaker or other similar implanted device, which may be affected by a magnetic fi eld produced by this product.
    21 The adapter, power supply box and the inside of the DC cord generates a boosted high voltage of 380 V so please be careful of the following.
    ○ Do not disassemble the product.
22. Do not drop or expose to impact. In the event the product is damaged from strong impact, do not use the product.
    ○ Do not use the product in areas exposed to rain, snow, iron powder or wet condition.
    ○ Do not touch the product with wet hands.
    ○ Do not spill or pour liquid onto the product.
    ○ Do not pull the cord with excessive force.
    ○ Use the product in a well-ordered work environment.

CAUTION

1. When the mesh of the vent is plugged by objects such as wood shavings, try to keep the objects out when you clear the mesh.
   (If not properly maintained, the temperature protective feature could shut the product off )
2. When the temperature protective feature frequently cuts the power off, do not overload the machine with continued work, but let the machine rest for a little before continuing operation.

3. The machine does get hot. However, this does not indicate an abnormality.
   Keep the electricity running and operate the internal fan to cool the machine before carrying it elsewhere. When carrying the product, make sure to use the cord armor. The case may be hot so please be careful.

4. During use, do not pull the cord to move the E Doing so may result in damage.

5. Do not use more that a single cord reel of 30 meters. Doing so may result in damage.
6. During use, if the machine stops running after the Box's LED lamp blinks, confirm the power supply environment.
7. Do not drag the cord when using or carrying the machine.
   Doing so may tear the cord insulation or break the cord which could result in electric shock.
8. Do not stretch the cord out any more than required. When using tools such as gardening clippers or circular saws, always make sure of the power cord's position to avoid cutting the cord during operation.
9. To use the AC/DC adapter after it shuts down due to high temperature, disconnect the box's power plug, wait for the LED lamp to go out and then reconnect the box's power plug. If the machine cuts off even after sufficiently cooling it off with the built-in fan, discontinue use as there may be a problem with the machine.
10. Do not use this product near a radio. Doing so could cause noise from the radio, making it difficult to listen to a broadcast.
11. This is a power source for multi volt products. Do not use with 18 V products or chargers. Doing so could result in damage.
12. Overload behavior may differ when compared with BSL36B18 battery use.
    With the battery where the LED should blink on the main unit, the LED on the AC/DC adapter may blink instead.

PRECAUTIONS FOR AC/DC ADAPTER

The adapter equips with the protection function to stop the output. In the cases of 1 to 2 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. If the tool is overloaded, output may stop. In this case, release the switch of tool and eliminate causes of overloading.
2. If the adapter is overheated under overload work, output may stop. In situations like this, discontinue use of the adapter and detach it from the tool. Allow the adapter to cool in a location such as a shaded area with good air circulation.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.

In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor stops.

In such case, charge it up immediately.

2x. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

1. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING

In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the battery.
   During work make sure that swarf and dust do not fall on the battery.
   ○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
   ○ Do not store an unused battery in a location exposed to swarf and dust.
   Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.

4. Do not use the battery in reverse polarity.

5. Do not connect directly to an electrical outlets or car cigarette lighter sockets.

6. Do not use the battery for a purpose other than those specified.

7. If the battery charging fails to complete even when a specified recharging time has elapsed, immediately stop further recharging.

8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.

9. Keep away from fire immediately when leakage or foul odor are detected.

10. Do not use in a location where strong static electricity generates.

11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

12. Do not immerse the battery or allow any fluids to flow inside. Conductive liquid ingress, such as water, can cause damage resulting in fire or explosion. Store your battery in a cool, dry place, away from combustible and flammable items. Corrosive gas atmospheres must be avoided.

CAUTION

1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.

If left untreated, the liquid may cause eye-problems.

1. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately.

There is a possibility that this can cause skin irritation.

1. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use and return it to your supplier or vendor.

WARNING

If an electrically conductive foreign terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fire. Please observe the following matters when storing the battery.

○ Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.
○ Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 3).

REGARDING LITHIUM-ION BATTERY TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.

WARNING

Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

● Lithium-ion batteries that exceed a power output of 100Wh are considered to be in the freight classification of Dangerous Goods and will require special application procedures.
- For transportation abroad, you must comply with international law and the rules and regulations of the destination country.
- If the BSL36B18 is installed in the power tool, the power output will exceed 100 Wh and the unit will be classified as Dangerous Goods for freight classification.

Power Output Wh 2 to 3 digit number object enters the

Fig. 1

USB DEVICE CONNECTION PRECAUTIONS

When an unexpected problem occurs, the data in a USB device connected to this product may be corrupted or lost. Always make sure to back up any data contained in USB device prior to use with this product.

Please be aware that our company accepts absolutely no responsibility for any data stored in a USB device that is corrupted or lost, nor for any damage that may occur to a connected device.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO OTHER USERS

AND

OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

1. Cordless Reciprocating Saw (CR36DA)

LED light Blade holder Blade Base Base lever Change lever Motor (Inside the Housing) Lock-off button Trigger switch Handle Battery (optional accessories)

Mode indicator lamp Lighting switch Switch panel Mode selector switch Housing Front cover Hook Nameplate

Fig. 2

2. Battery

(optional accessories...sold separately)

Battery cover Ventilation holes Terminals Battery Latch

Fig. 3

4. AC/DC Adapter

AC cord Plug Box Error lamp Cord armor Cord armor DC cord Cord armor Power lamp Terminals Latch Adapter Error lamp Cord armor Ventilation holes Fig. 5

3. Battery Charger

(optional accessories...sold separately)

Cord Charge indicator lamp Ventilation holes Guide rail Body Nameplate

Fig. 4

SPECIFICATIONS

1. Cordless Reciprocating Saw

Model CR36DA
Motor DC motor
Capacity		Mild Steel Pipe: O.D. 5" (130 mm)
		Vinyl Choride Pipe: O.D. 5" (130 mm)
		Wood: 4-23/32" (120 mm)
		Mild Steel Plate: 3/4" (19 mm)
No-load speed 0 – 3,000 /min
Stroke 1-1/4" (32 mm)
Battery*	Type*	Li-ion battery Model BSL36B18 / AC/DC adapter Model ET36A (sold separately)
	Voltage DC 36 V / 18V
Weight 10.6 lbs. (4.8kg) (BSL36B18 attached)

* Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool. If using the AC/DC adapter, please read and understand its manual before operating the power tool.

1. Battery Charger

Model UC18YSL3
Input power source Single phase: AC 120 V	60 Hz
Charging time(At a temperature of 68°F (20°C))	BSL36B18: Approx. 52 min
Charging voltage	DC 14.4 – 18 V
Charging current	DC 8.0 A
Weight	1.3 lbs. (0.6 kg)

NOTE: The charging time may vary according to temperature and power source voltage.

1. AC/DC Adapter

Model	ET36A
Input power source	Single phase: AC 120 V 60 Hz
Output voltage	36V
Operating temperature range	14°F (-10°C) -104°F (40°C)
Weight	Adapter : 1.8 lbs. (0.8 kg)Box : 2.6 lbs. (1.2 kg)

ASSEMBLY AND OPERATION

APPLICATIONS

○ Cutting metal and stainless steel pipe.
○ Cutting various lumber.
○ Cutting mild steel, aluminum and copper plate.
○ Cutting synthetic resins, such as phenol resin and vinyl chloride.

REMOVAL AND INSTALLATION METHOD OF BATTERY

○ How to install the battery.
Align the battery with the groove in tool handle and slip it into place.
Always insert it all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 6).
○ How to remove the battery.
Withdraw battery from the tool handle while pressing the latch (2 pcs) of the battery (Fig. 6).

Handle Latch Battery Push Insert Pull out

Fig. 6

CHARGING METHOD

NOTE

Before plugging into the receptacle, make sure the following points.

○ The power source voltage is stated on the nameplate.
○ The cord is not damaged.

WARNING

Do not charge at voltage higher than indicated on the nameplate. If charged at voltage higher than indicated on the nameplate, the charger will burn out.

1. Connect the charger's power cord to a receptacle. When the power cord is connected, the charge indicator lamp will blink in red. (At 1-second intervals)

WARNING

Do not use the electrical cord if damaged. Have it immediately.

1. Insert the battery to the battery charger.

Firmly Insert the battery into the battery charger as shown in Fig. 7.

Battery Charge indicator lamp Guide rail

Fig. 7

1. Charging

When inserting a battery in the charger, the charge indicator lamp will blink in blue. When the battery becomes fully recharged, the charge indicator lamp will light up in green.(See Table 2)

(1) Charge indicator lamp indication

The indications of the charge indicator lamp will be as shown in Table 2, according to the condition of the battery charger or the battery.

Table 2

Indications of the charge indicator lamp
Charge indicator lamp (RED / BLUE / GREEN / PURPLE)	Before charging	Blinks (RED)	Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)	Plugged into power source
	While charging	Blinks (BLUE)	Lights for 0.5 seconds. Does not light for 1 second. (off for 1 second)	Battery capacity at less than 50%
		Blinks (BLUE)	Lights for 1 second. Does not light for 0.5 seconds. (off for 0.5 seconds)	Battery capacity at less than 80%
		Lights (BLUE)	Lights continuously	Battery capacity at more than 80%
	Charging complete	Lights (GREEN)	Lights continuously(Continuous buzzer sound: about 6 seconds)
	Overheat standby	Blinks (RED)	Lights for 0.3 seconds. Does not light for 0.3 seconds. (off for 0.3 seconds)	Battery overheated. Unable to charge. (Charging will commence when battery cools)
	Charging impossible	Flickers (PURPLE)	Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds)(Intermittent buzzer sound: about 2 seconds)	Malfunction in the battery or the charger

(2) Regarding the temperature of the rechargeable battery.

The temperatures for rechargeable batteries are as shown in the Table 3, and batteries that have become hot should be cooled for a while before being recharged.

Table 3

Rechargeable batteries	Temperatures at which the battery can be recharged
BSL36B18	32^ - 122^ (0^ - 50^)

(3) Regarding recharging time (At 68°F (20°C))

Table 4 Charging time

Battery\Charger	UC18YSL3
BSL36B18 Approx.	52 min.

NOTE

The recharging time may vary according to the ambient temperature.

1. Disconnect battery charger from the receptacle.

CAUTION

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

1. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

NOTE

Be sure to pull out the battery from the battery charger after use, and then keep it.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.

How to make the batteries perform longer

(1) Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2) Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

CAUTION

• When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.
• If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the charge indicator lamp of the charger lights for 0.3 seconds, does not light for 0.3 seconds (off for 0.3 seconds). In such a case, first let the battery cool, then start charging.
• When the charge indicator lamp flickers (at 0.2-second intervals), check for and take out any foreign objects in the charger's battery installation hole. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

HOW TO RECHARGE USB DEVICE

WARNING

○ Prior to use, check the connecting USB cable for any defect or damage.

Using a defective or damaged USB cable can cause smoke emission or ignition.

○ When the product is not being used, cover the USB port with the rubber cover.

Buildup of dust etc. in the USB port can cause smoke emission or ignition.

NOTE

☐ The time required for charging will be longer when a USB device and battery are being simultaneously charged.
- There may be an occasional pause during USB recharging.
When a USB device is not being charged, turn the USB power switch OFF and remove the USB device from the charger.

Failure to do so may not only reduce the battery life of a USB device, but may also result in unexpected accidents.

(1) Select a charging method

Depending on the charge method selected, either the battery is inserted into the charger or the power cord is plugged into an outlet.

○ Charging a USB device by battery (Fig. 8-a)
○ Charging a USB device from a electrical outlet (Fig. 8-b)
○ Charging a USB device and battery from a electrical outlet (Fig. 8-c)

Simple line drawing of a device with a bulb, power plug, and cable (no text or symbols)

a

Diagram of a device with a battery connected to an internal circuit board (no text or symbols visible)

b

Simple line drawing of a device with a cylindrical component connected to a screen (no text or symbols)

C
Fig. 8

(2) Turn the USB power switch ON (Fig. 9)

When you turn the USB power switch ON, the USB power indicator lamp will light up.

Rubber cover USB cable USB port USB power indicator lamp USB power switch

Fig. 9

(3) Connect the USB cable. (Fig. 9)

Pull back the rubber cover and firmly plug in commercially available USB cable (appropriate to the device being charged) into the USB port.

When the power cord is not plugged into an outlet and the battery runs out of power, power output will stop and the USB power indicator lamp will shut off.
When the USB power indicator lamp goes out, change the battery or plug the power cord into an electrical outlet.
(4) When charging is completed
The USB power indicator lamp will not go out when a USB device has been completely charged.

To verify charge status, check the USB device.

Turn the USB power switch OFF and unplug the power cord from the electrical outlet. (Fig. 9)
○ Remove the battery from the charger and place the rubber cover over the USB port.

PRIOR TO OPERATION

CAUTION

To avoid serious accident, ensure the switch is in the OFF position, and pull out the battery.

1. Check the work area environment

Check the work area to make sure that it is clear of debris and clutter.

Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

1. Mounting the blade

This unit employs a detachable mechanism that enables mounting and removal of saw blades without the use of a wrench or other tools.

(1) Pivot the lever to open the blade clamp.
(2) Insert the saw blade all the way into the small slit of the blade holder with the lever pivoting. You can mount this blade either in the upward or downward direction. (Fig. 10, Fig. 11)

Lever Slit of blade holder Blade

Fig. 10

Lever Slit of blade holder Blade

Fig. 11

(3) When you release the lever, the spring force will return the lever to the correct position automatically.

(4) Pull the back of the saw blade two or three times by hand and check that the blade is securely mounted. (Fig. 12)

Blade

Fig. 12

CAUTION

When pulling the saw blade, be absolutely sure to pull it from the back. Pulling other parts of the blade will result in an injury.

1. Dismounting the blade

CAUTION

Never touch the saw blade immediately after use. The metal is hot and can easily burn your skin.

(1) After pivoting the lever, point the blade downward. The blade should fall out on its own. If the blade fails to fall out, pull it out by hand.

WHEN THE BLADE IS BROKEN

Even when the saw blade is broken and remains inside the small slit of the blade holder, it should fall out when the lever is pivoted and the blade is pointed downward. If the blade fails to fall out on its own, take it out by using the procedures described below.

(1) If a part of the broken saw blade is sticking out of the small slit of the blade holder, pull out the protruding part and take the blade out.
(2) If the broken saw blade is hidden inside the small slit, hook the broken blade using a tip of another saw blade and take it out. (Fig. 13)

Lever Another blade Slit

Fig. 13

MAINTENANCE AND INSPECTION OF SAW BLADE MOUNT

(1) After use, blow away sawdust, earth, sand, moisture, etc., with air or brush them away with a brush, etc., to ensure that the blade mount can function smoothly.

NOTE

Continued use of the tool without cleaning the area where the saw blade is attached can result in sawdust and chip buildup which may adversely affect the movement of the lever. Should this be the case, pivot the lever and clean around the blade holder and lever by wiping or blowing away the buildup.

CAUTION

Do not use any saw blade with a worn-out blade hole. Otherwise, the saw blade can come off, resulting in personal injury. (Fig. 14)

Blade hole Blade

Fig. 14

4. Adjusting the base

To maximize blade life, the base slides in or out to allow the stroke length to be adjusted for better efficiency.

(1) Turn off the switch and remove the battery.
(2) Pivot the base lever clockwise; and slide the base to the desired position. There are five positions that the base can be adjusted to.
(3) Pivot the base lever counterclockwise to secure the base. (Fig. 15)

Base lever ② Base ① ③

Fig. 15

(4) Make sure that the base is not interfering with the blade.

WARNING

To avoid injury and damage, do not operate the saw without the base in place. The blade holder may strike against the workpiece and damage the reciprocating mechanism.

5. Check battery insertion

WARNING

If the battery is inserted while the power switch is in the ON position, the power tool will start operating immediately, inviting serious accident.

CAUTION

Until the battery locks in place with a little click, if not, it may accidentally fall out of the tool causing injury to you or someone around you.

OPERATION

WARNING

Never touch the moving parts.

CAUTION

- Be careful not to let sawdust, earth, moisture, etc., enter the inside of the machine through the plunger section during operation. If sawdust and the like accumulate in the plunger section, always clean it before use.

• Do not remove the front cover (refer to Fig. 2). Be sure to hold the body from the top of the front cover.
  ● During use, press the base against the material while cutting.

Vibration can damage the saw blade if the base is not pressed firmly against the workpiece.

Furthermore, a tip of the saw blade can sometimes contact the inner wall of the pipe, damaging the saw blade.

- Select a saw blade of the most appropriate length. Ideally, the length protruding from the base of the saw blade after subtracting the stroke should be larger than the material (see Fig. 16 and Fig. 18).

If you cut a large pipe, large block of wood, etc., that exceeds the cutting capacity of a blade; there is a risk that the blade may contact with the inner wall of the pipe, wood, etc., resulting in damage. (Fig. 17, Fig. 19)

Stroke

Fig. 16

Stroke

Fig. 17

Stroke

Fig. 18

Stroke

Fig. 19

● To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading.
- Don't remove the tool from workpiece during a cut while the saw blade is moving.
● Pull out the battery after completing operation.

NOTE

Take care not to lock the motor. If the motor is locked, immediately turn the power off. If the motor is locked for a while, the motor or battery may be burnt.

1. Switch operation

(1) Lock-off button

The tool is equipped with a lock-off button. To start the tool, press the lock-off button and then squeeze the trigger switch. (Fig. 20)

Lock Lock-off button Push Trigger switch Lock-off button Unlock Push

Fig. 20

CAUTION

Do not fix and secure the lock-off button. Besides, keep your finger off the trigger switch when the tool is being carried around. Otherwise, the trigger switch can be inadvertently turned ON, resulting in unexpected accidents.

(2) Trigger switch

This tool is equipped with a variable speed controlled trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The blade plunger stroke rate can be adjusted from the minimum to maximum nameplate stroke rate by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed.

Trigger switch

Fig. 21

2. Adjusting operating speed

CAUTION

• Do not subject the switch panel to shock or damage.
• Select mode while the trigger switch is released. Failure to do so could result in malfunction.

The blade's stroke volume can be adjusted to any level depending on how much the unit's switch is pulled in. Also, the maximum number of strokes can be selected with the mode selector switch. The more the unit's switch is pulled, the higher the number of strokes.

When starting a cut, begin cutting with low strokes (slow speed) to accurately cut the desired position. Once you have the desired cut, raise the number of strokes (high speed) and fi nish cutting.

Mode selector switch Mode indicator lamp Switch panel Trigger switch

Fig. 22

Once you install the battery and switch on the power, you can change modes with each press of the mode selector switch. (Fig. 23)

graph LR
    A["Step 1: Icon"] --> B["Step 2: Icon"]
    B --> C["Step 3: Icon"]
    C --> D["Step 4: Icon"]

Fig. 23

○ Speed change mode allows the number of maximum strokes to be switched between 4 levels: low speed, medium speed, high speed and Max. speed.
With speed change mode, the set number of maximum strokes will be maintained even if there is a change in load.
○ Table 4 shows the lamp status and speed.

Table 4

Mode State of lamp		Operating speed	Uses
Transmisson Mode	Low		0 – 1,700 /min	Stainless steelPlasticFiber board
	Medium		0 – 2,000 /min	Mild steel pipesCast-iron tubesL-shaped angle steelAluminum / brass / copper
	High		0 – 2,500 /min	Plaster boardWood
	Max.		0 – 3,000 /min

NOTE

The mode selector switch can only be set after the battery has been installed in the tool and the trigger switch has been pulled once.

3. Stroke Mode

This power tool features a straight mode in which the blade moves back and forth, and an orbital mode in which the blade moves back and forth while moving up and down.

For soft materials such as wood, orbital mode ensures smooth cutting operation while improving the discharge of sawdust and the interlock with materials. Use the change lever to select the ideal mode for the task at hand. (Fig. 24 and Fig. 25)

The ideal mode depends on factors such as the hardness of the material to be cut and the level of finish required. Use Table 5 as a guideline when making your choice.

Table 5

Stroke Mode Straight mode Orbital mode
Trajectory of Motion Back and forth action Back and forth action + up and down action
Hardness of Material Hard material				Soft material
Cutting Speed Slow				Fast
Level of Finish Smooth				Rough

NOTE

○ Select Straight Mode if you wish to cut soft materials neatly.
○ Occasionally clean the change lever as its movement may be adversely affected if dirt or dust collects on the change lever.

Change Lever (Straight Mode)

Fig. 24

Change Lever (Orbital Mode)

Fig. 25

4. How to use the Hook

The hook can be used to hang up the unit temporarily during operations (Fig. 26, Fig. 27).

CAUTION

The hook should never be used to hang the uniton your person.

When using the hook, check to make sure that the main unit will not slip and fall, or become unstable by the wind, etc.

Never hang the unit from your belt or trousers as this could cause accidents.

Hook

Fig. 26

Hook

Fig. 27

5. Cutting metallic materials

CAUTION

● Press the base firmly against the workpiece.
● Never apply any unreasonable force to the saw blade when cutting. Doing so can easily break the blade.
● The motor can be locked sometimes, depending on the combination of the material to be cut and the blade. Whenever the motor gets locked, switch it off immediately.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Reciprocating saw create sparks which may ignite the dust or fumes.

(1) Fasten a workpiece firmly before operation. (Fig. 28)

Technical line drawing of a mechanical device with no visible text or symbols

Fig. 28

(2) When cutting metallic materials, use proper machine oil (turbine oil, etc.). When not using liquid machine oil, apply grease over the workpiece.

CAUTION

The service life of the saw blade will be drastically shortened if you don't use machine oil.

1. Cutting lumber

When cutting lumber, make sure that the workpiece is fastened firmly before beginning. (Fig. 29)

Line drawing of a hand holding a tool with a wooden base, no text or symbols present

Fig. 29

CAUTION

Never apply any unreasonable force to the saw blade when cutting. Also remember to press the base against the lumber firmly.

1. Sawing curved lines

We recommend that you use the BIMETAL blade mentioned in Page 28 for the saw blade since it is tough and hardly breaks.

CAUTION

Delay the feed speed when cutting the material into small circular arcs. An unreasonably fast feed may break the blade.

1. Plunge cutting

With this tool, you can perform plunge cutting on plywood panels and thin board materials. You can carry out plunge cutting quite easily with the saw blade installed in reverse as illustrated in Fig. 31, Fig. 33, and Fig. 35.

Use the saw blade that is as short and thick as possible. We recommend for this purpose that you use BI-METAL Blade 725362 mentioned in Page 28.

Be sure to use caution during the cutting operation and observe the following procedures.

(1) Press the lower part (or the upper part) of the base against the material. Pull the switch trigger while keeping the tip of the saw blade apart from the material. (Fig. 30, Fig. 31)

(2) Raise the handle slowly and cut in with the saw blade little by little. (Fig. 32, Fig. 33)

(3) Hold the body firmly until the saw blade completely cuts into the material. (Fig. 34, Fig. 35)

Fig. 30

Illustration of a mechanical tool with an arrow indicating downward motion (no text or symbols)

Fig. 31

Diagram of a sawtooth tool with an arrow indicating rotational motion (no text or symbols)

Fig. 32

Diagram of a mechanical tool with an arrow indicating rotational motion (no text or symbols)

Fig. 33

Illustration of a mechanical device with a lever and directional arrow (no text or symbols)

Fig. 34

Illustration of a person standing on a horizontal beam with an arrow indicating upward motion (no text or symbols)

Fig. 35

CAUTION

● Avoid plunge cutting for metallic materials. This can easily damage the blade.

● Never pull the Trigger switch while the tip of the saw blade is pressed against the material. If you do so, the blade can easily be damaged when it collides with the material.

● Make absolutely sure that you cut slowly while holding the body firmly. If you apply any unreasonable force to the saw blade during the cutting operation, the blade can easily be damaged.

9. How to use the LED light

[Normal Use]

The LED light will light the area at the tip of the tool when the switch is drawn.

The LED light will automatically power off 10 seconds after the switch is released.

[Using just the LED light (Lantern Mode)]

Pressing the lighting switch on the switch panel will turn the LED light ON/OFF without having to pull the switch.

To prevent battery consumption, turn the LED light OFF as much as possible.

Switch panel Switch Lighting switch LED Light

Fig. 36

NOTE

To prevent battery consumption when the LED light is left on, the light will automatically power off if the switch is untouched for approximately one hour.

When the switch is pulled, the LED light will switch over to [Normal Use] mode.

CAUTION

- Do not expose directly your eye to the light by looking into the light.

If your eye is continuously exposed to the light, your eye will be hurt.

● Wipe off any dirt or grime attached to the lens of the LED light with a soft cloth, being careful not to scratch the lens.

Scratches on the lens of the LED light can result in decreased brightness.

1. LED light warning signals (Fig. 37)

This product features functions that are designed to protect the tool itself as well as the battery. While the switch is pulled, if any of the safeguard functions activate during operation, the LED light will blink as described in Table 6. When any of the safeguard functions are triggered, immediately remove your fi nger from the switch and follow the instructions described under corrective action.

Line drawing of a mechanical device with a lever and gear assembly (no text or symbols)

Fig. 37

Table 6

Safeguard Function	LED Light Display	Corrective Action
Overburden Protection	On 0.1 second/off 0.1 second■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ ▢ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▩ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▸ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▶ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▲ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▼ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▽ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▴ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▵ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▷ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▰ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▹ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▦ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▝ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▎ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▱ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▣ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▤ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▭ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▮ ▪ ▪ ▪ ▪ \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircelbrack\textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled {=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textcircled{=} \textirc [ ]
Temperature Protection	On 0.5 second/off 0.5 second

11. About remaining battery indicator

You can check the battery's remaining capacity by pressing the remaining battery indicator switch to light the indicator lamp. (Fig. 38, Table 7)

The indicator will shut off approximately 3 seconds after the remaining battery indicator switch is pressed.

It is best to use the remaining battery indicator as a guide since there are slight differences such as ambient temperature and the condition of the battery. Also, the remaining battery indicator may vary from those equipped to a tool or charger.

Remaining battery indicator lamp Remaining battery indicator switch

Display panel

Fig. 38

Table 7

State of lamp Battery Remaining Power
	Lights ;The battery remaining power is over 75%.
	Lights ;The battery remaining power is 50% – 75%.
	Lights ;The battery remaining power is 25% – 50%.
	Lights ;The battery remaining power is less than 25%.
	Blinks ;The battery remaining power is nearly empty. Recharge the battery soonest possible
	Blinks ;Output suspended due to high temperature. Remove the battery from the tool and allow it to fully cool down.
	Blinks ;Output suspended due to failure or malfunction. The problem may be the battery so please contact your dealer.

As the remaining battery indicator shows somewhat differently depending on ambient temperature and battery characteristics, read it as a reference.

NOTE

Do not give a strong shock to the display panel or break it. It may lead to a trouble.

OPERATIONAL CAUTIONS

Resting the unit after continuous work

(1) The power tool is equipped with a temperature protection circuit to protect the motor.
Continuous work may cause the temperature of the unit to rise, activating the temperature protection circuit and automatically stopping operation.
If this happens, allow the power tool to cool before resuming use.

(2) After use for continuous works, rest the unit for 15 minutes or so when replacing the battery. The temperature of the motor, switch, etc., will rise if the work is started again immediately after battery replacement, eventually resulting in burnout.

ABOUT ERROR LAMP OF AC/DC ADAPTER

Table 8

Indications of the indicator lamp
	Status	Power Lamp (GREEN)	Error lamp (RED)		Indicates
Adapter	Before use	Blinks	Light off		Plugged into power source
	Power on	Lights	Light off		Tool can be used
	Power suspended	Blinks Lights	Blinks	Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)	Adapter cannot be used due to high temperature. (Can be used once the adapter is cooled)
				Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds)	Overload
Box	Power suspended		Blinks	Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)	Cannot be used because the temperature in the box is too high (Can be used once the box is cooled)

MAINTENANCE AND INSPECTION

WARNING

Be sure to turn off the switch and pull out the battery before doing any inspection or maintenance.

1. Inspecting the blade

Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

CAUTION

If a dull saw blade is used, reactive force is increased during cutting operation. Avoid the use of the dull saw blade without repair.

1. Check the Screws

Loose screws are dangerous. Regularly inspect them and make sure they are tight.

CAUTION

Using this power tool with loosened screw, once occasion check prior, during and after operation. extremely dangerous.

1. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

1. Check for Dust

Dust may be removed with a soft cloth or a cloth dampened with soapy water.

Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

1. Inspection of terminals (tool and battery)

Check to make sure that swarf and dust have not collected on the terminals.

CAUTION

Remove any swarf or dust which may have collected on the terminals.

Failure to do so may result in malfunction.

6. Lubrication

The bearings in this tool have lubricated with quality lubricating oil, taking into account the expected life of this tool under normal operating conditions. As a result, no further lubrication is necessary.

7. Disposal of the exhausted battery

WARNING

Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The battery is recyclable. At the end of it's useful life, under various state and local laws, it may be illegal to dispose of this b municipal waste stream. Check with your local solid waste offi cials for details in your area for recycling options or proper disposal.

8. Storage

Storing in a place below 104^ F ( 40^ C) and out of the reach of children.

NOTE

Storing lithium-ion batteries

Make sure the lithium-ion batteries have been fully charged before storing them.

Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, significantly reducing battery usage time or rendering the batteries incapable of holding a charge.

However, significantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to five times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

9. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.

CAUTION

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

Important's notice is by the batteries for the metabo HPT cordless power tools

Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modified (such as disassembly and replacement of cells or other internal parts).

battery into the

TROUBLESHOOTING GUIDE

WARNING

● To avoid injury from an accidental start, turn the switch OFF and remove the plug from the power source or remove the battery from the main body before making any adjustments.
● All electrical or mechanical repairs should be done only by qualified service technicians. Contact metabo HPT Authorized Service Center.

1. Power tool

Problem Possible Cause Possible Solution
Tool doesn't run No remaining battery power Charge the battery.
Tool suddenly stopped Tool was overburdened Get rid of the problem causing the overburden.
		During operation, lighten the applied pressure.
		Battery or tool overheated Allow the tool and battery to thoroughly cool.
		The trigger switch was held down for 5 minutes or more.
Saw blade-can't be attached-fall off	The shape of the attachment portion doesn't match	Use the appropriate blade (See “OPTIONAL ACCESSORIES”)
	The blade's attachment hole is worn	Replace with a new blade.
Switch can't be pulled	Lock-off button is pushed in	Release the Lock-off button.
An abnormal high-pitched noise occurs when the trigger switch is pulled.	The trigger switch is being pulled only slightly.	This is not a malfunction.It does not occur if the trigger switch is pulled more fully.
Blade wears out too quickly.	Number of strokes is too fastMode is inappropriate	Switch the mode to a lower setting than the current one.(Switch to low speed mode when cutting stainless pipes)(See “Adjusting operating speed”)
	Proper machine oil not used when cutting metallic materials	Use machine oil (turbine oil, etc.)
	Too much applied pressure during operation	During operation, lighten the applied pressure.
Unable to properly cut.	Blade is inappropriate for the quality and thickness of the material to be cut	Use the proper blade(See “OPTIONAL ACCESSORIES”)
	Blade is too short for the length of the material to be cut
	Mode is inappropriate for the quality and thickness of the material to be cut	Set the appropriate mode(See “Adjusting operating speed”)
	Blade is worn, degraded or damaged	Replace with a new blade.
Battery cannot be installed	Attempting to install a battery other than that specified for the tool.	Please install a multi volt type battery.

1. Charger

Problem Possible Cause Possible Solution
The charge indicator lamp is rapidly flickers purple, and battery charging doesn't begin.	The battery is not inserted all the way.	Insert the battery firmly.
	There is foreign matter in the battery terminal or where the battery is attached.	Remove the foreign matter.
The charge indicator lamp blinks red, and battery charging doesn't begin.	The battery is not inserted all the way.	Insert the battery firmly.
	The battery is overheated. If left alone, the battery will automatically begin charging if its temperature decreases, but this may reduce battery life. It is recommended that the battery be cooled in a well-ventilated location away from direct sunlight before charging it.
Battery usage time is short even though the battery is fully charged.	The battery's life is depleted. Replace the battery with a new one.
The battery takes a long time to charge.	The temperature of the battery, the charger, or the surrounding environment is extremely low.	Charge the battery indoors or in another warmer environment.
	The charger's vents are blocked, causing its internal components to overheat.	Avoid blocking the vents.
	The cooling fan is not running. Contact a metabo HPT Authorized Service Center for repairs.
The USB power lamp has switched off and the USB device has stopped charging.	The battery's capacity has become low. Replace the battery with one that has capacity remaining.
USB power lamp does not switch off even though the USB device has fi nished charging.	The USB power lamp lights up green to indicate that USB charging is possible.	This is not a malfunction.
It is unclear what the charging status of a USB device is, or whether its charging is complete.	The USB power lamp does not switch off even when charging is complete.	Examine the USB device that is charging to confi rm its charging status.
Charging of a USB device pauses midway.	The charger was plugged into an electrical socket while the USB device was being charged using the battery as the power source.	This is not a malfunction.The charger pauses USB charging for about 5 seconds when it is dif ferentiating between power sources.
	A battery was inserted into the charger while the USB device was being charged using a power socket as the power source.
Charging of the USB device pauses midway when the battery and the USB device are being charged at the same time.	The battery has become fully charged. This is not a malfunction.The charger pauses USB charging for about 5 seconds while it checks whether the battery has successfully completed charging.
Charging of the USB device doesn't start when the battery and the USB device are being charged at the same time.	The remaining battery capacity is extremely low.	This is not a malfunction.When the battery capacity reaches a certain level, USB charging automatically begins.

ACCESSORIES

WARNING

ALWAYS use Only authorized metabo HPT replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE: Accessories are subject to change without any obligation on the part of the metabo HPT.

STANDARD ACCESSORIES

CR36DA(NN)

1 Blade (No.158) 1Battery, battery charger, plastic case and battery cover are not contained.

OPTIONAL ACCESSORIES

1. Battery (BSL36B18)
2. Battery charger (UC18YSL3)
3. Battery cover (Code No. 329897)

4.SawBlades

TYPE LENGTH	WIDTH TPI MATERIAL CODE NO.					BLADES /POUCH
WOOD CUTTING	6" (152 mm) 3/4" (18 mm) 6 HCS 725300 5
	9" (228 mm) 3/4" (18 mm) 5 HCS 725301 5
	12" (305 mm)	3/4" (18 mm) 6 HCS 725302 5
WOOD CUTTINGNAIL-EMBEDED	6" (152 mm)	3/4" (18 mm)	6	BI-METAL	725310	5
	6" (152 mm)	3/4" (18 mm)	6	BI-METAL	725311	5
	6" (152 mm)	5/8" (16 mm)	6	BI-METAL	725312	5
	7 7/8" (200 mm)	3/4" (18 mm)	8	BI-METAL	371902	3
	9" (228 mm)	3/4" (18 mm)	6	BI-METAL	725313	5
	12" (305 mm)	3/4" (18 mm)	6	BI-METAL	725314	5
METAL CUTTING	6" (152 mm)	3/4" (18 mm)	10	BI-METAL	725320	5
	9" (228 mm)	3/4" (18 mm)	10	BI-METAL	725321	5
	6" (152 mm)	3/4" (18 mm)	14	BI-METAL	725322	5
	9" (228 mm)	3/4" (18 mm)	14	BI-METAL	725323	5
	6" (152 mm)	3/4" (18 mm)	18	BI-METAL	725324	5
	9" (228 mm)	3/4" (18 mm)	18	BI-METAL	725326	5
	6" (152 mm)	3/4" (18 mm)	24	BI-METAL	725325	5
	9" (228 mm)	3/4" (18 mm)	24	BI-METAL	725327	5
ALL PURPOS	6" (152 mm)	3/4" (18 mm)	10//14	BI-METAL	725330	5
	9" (228 mm)	3/4" (18 mm)	10//14	BI-METAL	725331	5
	12" (305 mm)	3/4" (18 mm)	10//14	BI-METAL	725332	5
CARBIDE GRIT	9" (228 mm)	3/4" (18 mm)	GRIT	—	725340	3
DEMOLITION	9" (228 mm)	7/8" (22 mm)	6	BI-METAL	725350	3
	9" (228 mm)	7/8" (22 mm)	9	BI-METAL	725351	3
NEW WOOD	6" (152 mm)	3/4" (18 mm)	PROG.	BI-METAL	725360	5
NEW METAL	6" (152 mm)	3/4" (18 mm)	PROG.	BI-METAL	725361	5
NEW ALL PURPOSE	8" (203 mm)	3/4" (18 mm)	PROG.	BI-METAL	725362	5

PROG.: NEW PROGRESSIVE TOOTH HCS: HIGHSPEED CARBON STEEL
NOTE: Specifications are subject to change without any obligation on the part of the metabo HPT.

INFORMATIONS IMPORTANTES DE SÉCURITÉ

no......vitesse sans charge

Course Fig.17

Fig. 17

Course

Course

Fig. 19Fig. 18

Technical line drawing of a mechanical device with no visible text or symbols

Fig. 28

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 29

PRÉCAUTION

Illustration of a mechanical tool with an arrow indicating downward motion (no text or symbols)

Fig. 31

Diagram of a mechanical tool with a rotating arrow indicating motion (no text or symbols)

Fig. 32

Diagram of a mechanical tool with an arrow indicating rotational motion (no text or symbols)

Fig. 33

Diagram of a mechanical tool with a pull rod and directional arrow (no text or symbols)

Fig. 34

Illustration of a person in protective gear standing on a horizontal surface with an arrow indicating upward motion (no text or symbols)

Fig. 35

PRÉCAUTION

Line drawing of a mechanical device with a lever and gear mechanism (no text or symbols)

Fig. 37

Tableau 6

Simple line drawing of a medical device with a bag, tubing, and electrical outlet (no text or symbols)

a

Diagram of a device with a plug connected to a device inside a container (no text or symbols visible)

b

Simple line drawing of a device with a bulb and plug, no text or symbols present

C
Fig. 8

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 29

Fig. 30

Illustration of a mechanical tool with an arrow indicating downward motion (no text or symbols)

Fig. 31

Diagram of a mechanical tool with an arrow indicating rotational motion (no text or symbols)

Fig. 32

Diagram of a mechanical tool with an arrow indicating rotation or movement (no text or symbols present)

Fig. 33

PRECAUCIÓN

Illustration of a person standing on a horizontal line with an arrow indicating upward motion (no text or symbols)

Fig. 35

PRECAUCIÓN

Technical line drawing of a mechanical device with a lever and gear assembly (no text or symbols)

Fig. 37

Tabla 6

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

AVERTISSEMENT:

Please contact Koki Holdings America Ltd. at 1-800-59-TOOLS (toll free), or metabo HPT AUTHORIZED POWER TOOL SERVICE CENTER regarding COLLECTION.

Pour le RAMASSAGE, contacter Koki Holdings America Ltd. au 1-800-59-TOOLS (appel gratuit), ou UN SERVICE APRÈS-VENTE D'OUTILS ÉLECTRIQUE AGRÉÉ PAR metabo HPT.

Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave,

Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10,

Mississauga, ON, L4V 1T6