VFS 048 SDD - Fridge VESTFROST - Free user manual and instructions
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| Product type | Solar refrigerator-freezer for water containers |
| Refrigerant | R600a (flammable hydrocarbon) |
| Power supply | Solar panels 18V DC, nominal power 360W (4 modules in parallel) |
| Compressor | Secop BD35K 101Z0211 (10-45V DC) |
| Freezing capacity | 3 water packs of 0.6 liter per hour at 43°C ambient |
| Storage capacity | 29 water packs (frozen) |
| Ambient temperature range | +5°C to +43°C |
| Minimum ventilation | 30 mm space under the device; room 1 m³ per 8g of refrigerant |
| Main functions | Freezing water packs for cold chain (vaccines) |
| Defrost | Manual when frost >4-5 mm; use a plastic scraper |
| Cleaning | Ventilation grille every month; interior with lukewarm water and mild detergent |
| Solar panel maintenance | Weekly cleaning with water; annual check of connections |
| Sealing | Lid gasket to clean regularly |
| Safety | Do not obstruct ventilation openings; do not damage the refrigerant circuit; do not use electrical appliances inside |
| Spare parts | Available (full list in the manual: compressor, fan, fuse, etc.) |
| Warranty | 2 years for panels; panel performance 25 years at 80% |
| General information | Device designed for use with solar panels; simple and robust operation |
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USER MANUAL VFS 048 SDD VESTFROST
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Solar panel installation with a control unit labeled '+43°C' (no text or symbols on the equipment itself)+43°C
12
RESPONSIBLE
CONSUMPTION
AND PRODUCTION

Vestfrost Solutions is working towards reaching the UN - Global Sustainable Development Goals by 2030.
The Sustainable Development Goals are the blueprint to achieve a better and more sustainable future for all.
In order to implement Goal no 12 "Responsible Consumption and Production", this manual has been printed on recycled paper.

VFS 048 SDD
GB Instructions for use
As the appliance contains flammable refrigerant, as stated on nameplate, it is essential to ensure that the refrigerant pipes are not damaged.
The quantity and type of the refrigerant used in your appliance is indicated on the rating plate.
Standard EN378 specifies that the room in which you install your appliance must have a volume of 1 m^3 per 8 g of hydrocarbon refrigerant used in the appliances. This is to avoid the formation of flammable gas/air mixtures in the room where the appliance is located in the event of a leak in the refrigerant circuit.
WARNING:
Ventilation openings in the appliance or in built-in structures must be kept clear.
WARNING:
Do not use other mechanical devices or means to accelerate the defrosting process or to remove rime other than those recommended by the manufacturer.
WARNING:
Do not damage the refrigerant system.
WARNING:
The appliance may not be exposed to rain.
WARNING:
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack experience and knowledge, unless they have been given supervision or instructions concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance
WARNING:
Children must not play with, on, or around the appliance.
WARNING:
Children must not clean the appliance or carry out general maintenance unless they are at least 8 years old and are being supervised.
WARNING:
Always, keep the keys in a separate place and out of reach of children.
WARNING:
Before servicing or cleaning the appliance, switch off circuit breaker.
WARNING:
Cleaning and user maintenance shall not be made by children without supervision

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Warning sign depicting a flame symbol in a triangular shapeWARNING:
Danger risk of fire or explosion. Flammable refrigerant used, as stated on nameplate. To be repaired only by trained personnel.
WARNING:
Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.
WARNING:
When positioning the appliance, ensure the supply cord is not trapped or damaged.
WARNING:
Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.
Contents
Warning 2
Introduction 4
Operational guidelines ......4
Get to know your VFS 048 SDD ....5
Freezing waterpacks ....5
Placing and unpacking 6
Installation and start up ....7
Control panel 8
Maintenance and cleaning 9
Defrosting 10
Trouble-shooting 11
Warranty, spare parts and service .....12
Wiring diagram ......13
Spare parts ....14
Disposal 16
Introduction
The philosophy behind the VFS 048 SDD system is:
- Simplicity
- Safety
- Robustness
- Reliability
The VFS 048 SDD system is composed of:
• VFS 048 SDD freezer
- Solar panels
- Installation equipment for the solar panels
- Wires from the solar panels to the VFS 048 SDD
The VFS 048 SDD is a waterpack freezer. It has one compartment for freezing and storage of waterpacks.
The freezing capacity is 3x 0,6 liter waterpacks pr 24h at 43°C ambient. The storage capacity is 29 waterpacks.
With correct installation and by following a few maintenance routines, the system will work trouble-free for many years.
Operational guidelines
The compressor requires that the solar panels are able to deliver a power above a certain threshold in order to start. When started, the compressor is able to operate at lower power consumption than the starting threshold. The compressor may need a couple of starting attempts to get running. So be patient!
During days with changing weather conditions, the compressor may start and stop several times.
The noise coming from the VFS 048 SDD appliance is low, and primarily comes from a fan cooling the compressor.
The compressor is almost noiseless. The fan starts a moment before the compressor and stops a moment after the compressor.
The controller is factory set and should be adjusted only by authorized personnel.
Get to know your VFS 048 SDD

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Handle waterpack storage and freezer ON/OFF Switch Temperature display Gasket Power indicatorfig. 1
Freezing waterpacks

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Place waterpacks in the slots – after 24h the packs are frozen Frozen waterpacks can be stored in theFig. 2
Placing and unpacking
Unpacking
Unpack the appliance and check that it has not been damaged. If you observe any damage, please inform your supervisor.
Placing
Install the appliance in a dry and well ventilated place. Avoid installation near heat sources or in direct sunlight.
Place the appliance on the floor and make sure that it is level.
Important:
Do not use open fire or cigarettes in the proximity of the appliance.
Adjustable feet
Level the appliance by screwing the adjustable feet up or down.
If the appliance is to be placed on a soft surface, e.g. floorboards or a carpet, it is best to recheck whether the appliance is still level after a period of time as the underlying surface may give under the weight of the appliance.

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Simple line drawing of a mechanical setup with a spring and rotating component (no text or symbols)fig. 3
The Climate Class is indicated on the rating plate.
Climate class:
$$ 0, 1, 2, 3, 4, 6, 8 = \text { ambient } 3 2 ^ {\circ} \mathrm{C} $$
Climate class
$$ 5 \text { and } 7 = \text { ambient } 4 3 ^ {\circ} \mathrm{C} $$

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800mm 20mm 100mm 100 mmfig. 4
Ventilation
It is important that the appliance is placed-well ventilated, so that air can circulate unhindered above, below, and around the appliance. Fig. 2 illustrates how the necessary air circulation can be ensured. There must be at least 30 mm clearance between the base of the appliance and the floor.
Ventilation openings in the appliance or in built-in structures must be kept clear.
NOTE: There must be free access to the ventilation grille. (On the backside.)
Installation and start up
Connect the appliance to the solar pan-els according to table 1, which states the lengths and sizes of the wires used for connecting the appliances.
Standard supplied cable size and length will be 6mm^2 and 20m.
The screened cables coming from the PV panels are fitted with a male/female MC4 compatible connectors. The connections are then to be mounted to the prefixed male/female MC4 compatible connectors placed at the back of the appliance - See fig. 4
The connections are of plug and play type and can only be fitted correct - male to female/female to male.
Clean the appliance thoroughly before start up.

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Technical line drawing of a server rack with ventilation ducts and internal components (no text or symbols)Fig. 5
| Size: | Max. length: | ||
| Cross section | AWG | ||
| [mm2] | [Gauge] | [m] | [ft] |
| 2,5 | 12 | 8 | 26 |
| 4 | 12 | 13 | 42 |
| 6 | 10 | 20 | 65 |
| 10 | 8 | 32 | 105 |
Table 1
Start up
Before the appliance is loaded with water-packs, the ice pack ballast must be frozen (see page 5 fig. 2). The cool-down time in an ambient temperature of 43^ C will be approx. 5-7 days.
Control panel

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Solar-thermometer ON/OFF Switch (circuit breaker) Green diode fig. 6The green diode indicates that there is power.
Solar panels
Placing
Solar panels are always to be placed on a stable roof or bar, which is safe and easily accessible (not for the public).
The solar panels are always to be fitted according to the supplier's instructions and with the screws and fittings included or recommended by the manufacturer.
Do not place the solar panels in the shadows of buildings, trees, etc. The surfaces of the solar panels are to be turned directly towards the sun.
Specifications
The specifications which the solar panels are to observed are available in table 2.
| Type : Type 2 according E003/PV01 direkt drive | |
| Nominal voltage: 18V | |
| Nominal power: 360W (standard test conditions) | |
| Number of parallel connected modules per array: | 4 |
| Warranty: Min. 2 years | |
| Performance guarantee: | 25 years (to 80% of original value) |
| Certificates: UL, TÜV or compliance with the requirements of IEC 61215 | |
Table 2
Maintenance and cleaning
Daily maintenance:
Check lid is properly closed and fits tightly to the cabinet of the appliance.
Monthly maintenance:
Clean the grille on the back side of the refrigerator once each month.
Yearly maintenance:
Electric connections and components are to be checked and cleaned once a year or more if necessary.
Maintenance of the solar panels Weekly maintenance:
The solar panels are to be cleaned for dust once each week – or as required. Cleaning must be carried out with water using a soft cloth or wash rag.
Monthly maintenance:
Avoid shading
It should be regularly monitored that shades do not come up such as new towering trees, as this will decrease the amount of energy produced by the system.
Yearly maintenance:
Electric connections and components are to be checked and cleaned at least once a year or more often if required. Because of risk of fire, it is necessary to remove dust and dirt. Checking that PV panels are clean, free of fractures, scratches, corrosion, moisture penetration and browning.
Cabling should be checked to ensure it is secure.
Checking the mounting hardware to ensure it is in good condition and ensuring the earth connection is continuous.
Checking of junction boxes to ensure there is no water accumulation and that the integrity of lid seals, connections and clamping devices is intact.
All bolts and nuts are to be re-tightened 2 weeks after installation, and then once a year.
Cleaning
Disconnect the power supply before cleaning by using the on/off switch placed in the front of the appliance. The best way to clean the appliance is by using luke warm water with a small amount of unscented detergent. Never use cleaning agents that scour. Use a soft cloth. Rinse with clean water and dry thoroughly. It is important to prevent water from running into the control panel.
The sealing strip around the lid must be cleaned regularly to prevent discolouration and prolong service life. Use clean water. After cleaning the sealing strip, check that it continues to provide a tight seal.
If the appliance is not being used for any period of time, switch the appliance off, disconnect the power supply, empty the appliance, clean the inside, and leave the lid open to allow air circulation and prevent smells.
Defrosting
The water-packs stored and the humidity of the air gradually causes frost and ice to form in the freezer compartment. A thin layer of frost or ice does not affect freezer performance, but a thick layer could cause the freezer not to cool water-packs satisfactory. Small amounts of loose frost can be removed using a plastic scraper.
Never use electrical apparatus or sharp implements as these may damage the inside of the appliance.
When the layer of frost and ice exceeds 4-5 mm the freezer should be completely defrosted.
Defrosting should be performed in the morning between 7am to 9am, just before the solar radiation again is powerful enough to start compressor and run refrigeration system.
Proceed as follows:
- Disconnect the power supply by switching off the ON/OFF button. Important! ONLY switch off the power supply of the freezer compartment. (See fig. 7)
- Remove all water-packs from freezer compartment. Place them in an empty coldbox or wrap them up to keep them as cold as possible.
- Keep the freezer lid open.
- Open the two drainage plugs. One is place inside the freezer compartment, and one placed in left side front of appliance.
- Place a tray under the defrost water drain.
-
Place a bowl of hot (but not boiling) water in the freezer, close the lid and wait approx. 30 minutes before removing loose frost with the plastic scraper.
-
To prevent water from damaging the floor during defrosting, it is advisable to check the defrost water tray from time to time and to cover the floor around the defrost water drain to protect against ice and splashes. When all the frost and ice have melted, clean the inside cabinet, as well lid, lid gasket, and outside of the cabinet using water with a mild, perfume-free detergent. Dry the freezer with a soft cloth, and make sure no moisture is remaining after cleaning.
- Reinsert the internal and external drainage plugs, and check lid gasket is not faulty.
- Reconnect the power supply by the ON/OFF button.
- Check waterpacks are not leaking before returning them to the freezer compartment. Place waterpacks according instructions, approx. 5 minutes after having switched it on. Close the lid.

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07:00 A.M. to 09:00 A.M.fig. 7
Trouble-shooting
| Fault Possible cause Remedy | ||
| Compressor is not running, and the ice packs are not cold | Be patient, it is most likely that the compressor will start within a few minutes. | If this is not the case, check the following:- Check that power is connected and that the wire from the solar panel to the appliance is intact.- Check the fuse and replace it if necessary.- If the above is OK, call technical supervisor. |
| Compressor is running, and the temperature is too high | The ventilation grill is blocked.The lid is not closed properly.The fan in the compressor compartment is blocked or defective.The temperature in the room in which the appliance is installed is too high. | Ensure unhindered air circulation.Ensure that the lid is closed properly.Check that the fan is running, if not it should be replaced. See section: ServiceShield the appliance against direct sun light and ensure more ventilation to the room. |
| No temperature is displayed | There is not enough light for the solar sensor. | Turn on the light. |
| No light in green diode during day time | Switch is turned OFFFuse is burnedDiode is defect | Turn on the switchReplace the fuse.Replace diode. |
Table 3
Warranty, spare parts and service
Warranty disclaimer
Faults and damage caused directly or indirectly by incorrect operation, misuse, insufficient maintenance, incorrect building, installation or mains connection. Fire, accident, lightening, voltage variation or other electrical interference, including defective fuses or faults in mains installations are not covered by the warranty.
Repairs performed by others than approved service centres and any other faults and damage that the manufacturer can substantiate are caused by reasons other than manufacturing or material faults are not covered by the warranty.
Please note that changes to the construction of the appliance or changes to the component equipment of the appliance will invalidate warranty and product liability, and the appliance cannot be used lawfully. The approval stated on rating plate will also be invalidated.
Transport damage discovered by the buyer is primarily a matter to be settled between the buyer and the distributor, i.e. the distributor must ensure that such complaints are resolved to the buyer's satisfaction.
Before calling for technical assistance, please check whether you are able to rectify the fault yourself. If your request for assistance is unwarranted, e.g. if the appliance has failed as a result of a blown fuse or incorrect operation, you will be charged the costs incurred by your call for technical assistance.
Spare parts
When ordering spare parts, please state the type, serial and product numbers of your appliance. This information is given on the rating plate. The rating plate contains various technical information, including type and serial numbers.

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VESTFROST SOLUTIONS Serial No.:XXXXXXXXXX Product number Type : XXXX → X-XXXXXXXXXXXXXX Prod nr.: XXXXXXFig. 8
Wiring diagram

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S1/15A Max 15A 1/2 ON/OFF-Switch In front V-Solar FAN GREEN LED IN FRONT RD RD BK BHK Secop 101N0420 - + + F D/I C BHK BHK Plug to compressor -T* -BK -BKVFS 048 SDD
Position Item number Item name
| 0061 | 0-6538001 | Filter drier, | |
| 0087 | 0-6038175 | Base plate fittings, complete | |
| 0129 | 8-036510214 | Compressor - BD35K 101Z0211 10-45V | |
| 2170 | 0-A9301260103 | Distance piece | |
| 5000 | 3010049 | Drain plug | |
| 5013 | 3040400 | Adjustable foot | |
| 5052 | 2042052-01 | Mounting plate for condenser VLS024 | |
| 5057 | 6010436 | WOT condenser | |
| 5144 | 5000917024 | Lid foamed without handle/hinges | |
| 5402 | 1510059 | Hinge | |
| 5450 | 3011135-01 | Top part for hinge cover | |
| 5451 | 3010032-01 | Bottom part for hinge cover | |
| 5570 | 2042044 | Motor screen | |
| 5605 | 304090501 | Handle with lock (push and turn) | |
| 5606 | 8090342-94 | Inlay for handle, | |
| 5682 | 1510046 | Key, set - 2pc. | |
| 5683 | 2040145 | Catch for handle | |
| 5684 | 3010265-01 | Cover for catch | |
| 5685 | 600098801 | Lock with keys,(push and turn) | |
| 5709 | 7060104 | Frame for cover rocker switch bezel | |
| 5710 | 6520038 | Thermostat, freezer | |
| 5718 | 7060105 | Rocker Switch Cover | |
| 5727 | 6520845 | Electronics for BD35K compressor | |
| 5730 | 7020245 | "on-off" switch | |
| 5739 | 7010139 | Status indicator | |
| 5755 | 7060062 | Fuse holder | |
| 5756 | 7020382-03 | Thermometer, solar | |
| 5770 | 3010005-01 | Thermostat knob | |
| 5801 | 8470156 | Fuse 15A | |
| 5863 | A903007 "Well-nut", Screw, | ||
| 6221 | 7030823 | Fan |

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Technical diagram showing exploded and assembled views of a solar panel assembly with component labels and dimensionsDisposal
Information for Users on Collection and Disposal of Old Equipment and used Batteries

These symbols on the products, packaging, and/or accompanying documents mean that used electrical and electronic products and batteries should not be mixed with general household waste. For proper treatment, recovery and recycling of old products and used batteries, please take them to applicable collection points, in accordance with your national legislation and the Directives 2012/19/EU and 2006/66/EC.
By disposing of these products and batteries correctly, you will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling.
For more information about collection and recycling of old products and batteries, please contact your local municipality, your waste disposal service or the point of sale where you purchased the items.
Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation.

For business users in the European Union.
If you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further information.
Information on Disposal in other Countries outside the European Union
These symbols are only valid in the European Union. If you wish to discard this product, please contact your local authorities or dealer and ask for the correct method of disposal.
Note for the battery symbol:

This symbol might be used in combination with a chemical symbol. In this case it complies with the requirement set by the Directive for the chemical involved.
AVERTISSEMENT
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Warning symbol of a flame inside a triangle (no text or numbers)AVERTISSEMENT:
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Technical line drawing of a mechanical assembly with layered components and directional arrows (no text or symbols)Fig. 2
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Simple line drawing of a mechanical setup with a spring and rotating component (no text or symbols)Fig. 3
The Climate Class is indicated on the rating plate.
Climate class:
$$ 0, 1, 2, 3, 4, 6, 8 = \text { ambient } 3 2 ^ {\circ} \mathrm{C} $$
Climate class
$$ 5 \text { and } 7 = \text { ambient } 4 3 ^ {\circ} \mathrm{C} $$
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800mm 20mm 100mm 100 mmFig. 4
Ventilation
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Technical line drawing of a server rack with ventilation ducts and internal components (no text or symbols)Fig. 5
| Dimension: | Longueur max.: | ||
| Section transversale | AWG | ||
| [mm2] | [Jauge] | [m] | [pieds] |
| 2,5 | 12 | 8 | 26 |
| 4 | 12 | 13 | 42 |
| 6 | 10 | 20 | 65 |
| 10 | 8 | 32 | 105 |
Tableau 1
Mise en marche
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07:00 A.M. to 09:00 A.M.fig. 7
Identification des pannes
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Technical diagram showing exploded and assembled views of a solar panel assembly with component labels and dimensionsMise au rebut
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Warning symbol of a flame inside a triangle (no text or numbers)ADVERTENCIA:
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Technical line drawing of a mechanical assembly with layered components and directional arrows (no text or symbols)figura 2
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Simple line drawing of a mechanical assembly with a spring and rotating arrow (no text or symbols)figura 3
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800mm 20mm 100mm 100 mmfigura 4
Ventilación
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Technical line drawing of a server rack with ventilation grilles and internal components (no text or symbols)figura 5
| Tamaño: | Longitud máx.: | ||
| Corte transversal | Calibre AWG | ||
| [mm2] | [Calibre] | [m] | [pies] |
| 2,5 | 12 | 8 | 26 |
| 4 | 12 | 13 | 42 |
| 6 | 10 | 20 | 65 |
| 10 | 8 | 32 | 105 |
Tabla 1
Puesta en marcha
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07:00 A.M. to 09:00 A.M.fig. 7
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Technical diagram showing exploded and assembled views of a solar panel assembly with component labels and dimensionstext_image
Warning sign depicting a flame symbol in a triangular shapeОСТОРОЖНО:
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Simple line drawing of a mechanical setup with a spring and base, no text or symbols presentРис. 3
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Technical line drawing of a server rack with ventilation grilles and internal components (no text or symbols)Рис. 5
панель управления

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07:00 A.M. to 09:00 A.M.Рис. 7
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Technical diagram showing exploded and assembled views of a solar panel assembly with component labels and dimensionsУтилизациWя

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Warning symbol of a flame inside a triangle (no text or numbers)natural_image
Simple line drawing of a mechanical setup with a spring and rotating component (no text or symbols)图3
气候等级标示在铭牌上。
气候类型:
$$ 0, 1, 2, 3, 4, 6, 8 = \text {环境} 3 2 ^ {\circ} \mathrm{C} $$
气候类型:
$$ 5 \text {和} 7 = \text {环境} 4 3 ^ {\circ} \mathrm{C} $$

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800mm 20mm 100mm 100 mm图4
空气流通
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Technical line drawing of a server rack with ventilation grilles and internal components (no text or symbols)图5
控制面板

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07:00 A.M. to 09:00 A.M.图 7
故障查寻
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VESTFROST SOLUTIONS Serial No.:XXXXXXXXXX Type : XXXX → X-XXXXXXXXXXXXXXXXX Prod nr.: XXXXXX图8
电路图

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S1/15A Max 15A 1/2 ON/OFF-Switch In front V-Solar FAN GREEN LED IN FRONT RD RD BK BK Secop 101N0420 - + + F D/I C Bk Bk Bk T Plug to compressor -t'VFS 048 SDD
位置
料物 号编
0061 0-6538001
0087 0-6038175
0129 8-036510214
2170 0-A9301260103
5000 3010049
5013 3040400
5052 2042052-01
5057 6010436
5144 5000917024
5402 1510059
5450 3011135-01
5451 3010032-01
5570 2042044
5605 304090501
5606 8090342-94
5682 1510046
5683 2040145
5684 3010265-01
5685 600098801
5709 7060104
5710 6520038
5718 7060105
5727 6520845
5730 7020245
5739 7010139
5755 7060062
5756 7020382-03
5770 3010005-01
5801 8470156
5863 A903007
6221 7030823
料物名称
干燥 器过滤 ,
底座配件,集,完整
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Technical diagram showing exploded and assembled views of a solar panel assembly with labeled components and dimensions.
處理
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Technical diagram showing exploded and assembled views of a solar panel assembly with component labels and dimensionsقائمة قطع الغيار
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07:00 A.M. to 09:00 A.M.natural_image
Technical line drawing of a mechanical assembly with ventilation grilles and a central connector (no text or symbols)text_image
800mm 20mm 100mm 100 mmالشكل ٢
التهوية
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Simple line drawing of a mechanical setup with a rectangular block and a base, no text or symbols present.text_image
Warning sign depicting a flame symbol in a triangular shapeتحذير:
لا تلف نظام التبريد
تحذير:
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Solar panel array with a mounted control unit labeled '+43°C' (no text or symbols on the main components)+43°C

VFS 048 SDD