OD5010 - Color sensor IFM - Free user manual and instructions

Product Type	Color sensor
Brand	IFM
Model	OD5010
Category	Color detector
Detection technology	Direct reflection or reflection on reflector
Range	12.5 mm (or up to several meters with reflector)
Number of switching outputs	1 or 3 (depending on variant)
Supply voltage	18...30 V DC
Power consumption	< 50 mA (without load)
Response time	< 0.2 ms
Dimensions (L x W x H)	96 x 28 x 80 mm
Weight	Approx. 150 g
Housing material	Plastic (according to IFM standard)
Protection rating	IP67 (estimated)
Teach function	Teach button to store reference color
Color tolerance adjustment	5-position rotary switch (1: low tolerance, 3: basic setting, 5: high tolerance)
LED indicators	Power LED (on) and function LED (output active)
Electrical connection	M12x1 connector (5 or 8 pins depending on version)
Operating temperature	0...+60 °C (estimated)
Included accessories	User manual, optional reflector (not supplied)

Frequently Asked Questions - OD5010 IFM

How to program a reference color on the OD5010 sensor?

Set the programming selector switch to the desired channel (Out1, Out2 or Out3), then press the Teach button. A red light spot appears. Release the button: if the function LED lights up, the color is stored. If it flashes, tilt the sensor by 10 to 30° or adjust the distance.

What does the function LED flashing after teaching mean?

Flashing indicates excessive light intensity. In this case, tilt the sensor by 10 to 30° relative to the object or increase the distance (in reflex mode). If the LED does not light up, the intensity is too low: choose a brighter target or move the sensor closer.

How to adjust the color tolerance?

Use the Tolerance rotary switch. Position 1: low tolerance for fine shades, position 3: standard setting, position 5: high tolerance for color families. After modification, reprogram the reference color.

What is the maximum range of the OD5010 sensor?

The typical range is 12.5 mm in direct reflection mode. With a suitable reflector, it can reach several meters. Refer to the manual for exact values depending on the reflector used.

Can transparent objects be detected?

Yes, by using an appropriate reflector. Mount the reflector opposite the sensor so that the beam hits its center.

How to electrically connect the sensor?

Switch off the installation. Connect the wires according to the provided diagram: L+ (supply), L- (ground), Out1/Out2/Out3 (outputs), AT (synchronization input) and ET (external programming input). Use an M12x1 connector.

What is the response time of the sensor?

The response time is less than 0.2 ms, allowing fast detection of moving objects.

How to clean the sensor?

Clean the lens with a soft, non-abrasive cloth. Avoid aggressive solvents. Disconnect the power supply before any maintenance.

What to do if the power LED does not light up?

Check the power supply (voltage 18-30 V DC) and connections. If the problem persists, contact IFM technical support.

Does the sensor have a delay function?

Yes, by setting the programming selector switch to 'Run Delay', a 20 ms off-delay is activated. This prevents unwanted switching.

USER MANUAL OD5010 IFM

Simple line drawing of a rectangular object with a bolt and three circular holes, no text or symbols present.

Pure mechanical diagram showing a lever mechanism with arrows and circles, no text or symbols present

10...30°

Functions and features

The colour sensor detects coloured objects and materials without contact in diffuse-reflection or retro-reflective mode.

Mounting

Pure mechanical diagram showing a lever mechanism with arrows and circles, no text or symbols present

10...30°

Mount the colour sensor in such a way that the object to be detected makes as little lateral and vertical movement as possible. Consider the specified sensing range.

Transparent objects can be better detected by means of a suitable reflector. Mount the reflector opposite the colour sensor so that the light beam strikes the centre of the reflector.

In the case of moving objects the direction of movement should be transverse to the sensor to achieve optimum repeatability (this only applies to sensors with a sensing range of 12.5 mm).

In the case of shiny object surfaces the sensor should be mounted at an angle of inclination of 10 ... 30° referred to the object.

Electrical connection

Disconnect power and connect the sensor as indicated on the type label.

The input AT (activation trigger = synchronising signal) can be used for triggering the sensor via an external voltage signal.

Sensor deactivated: 12 V < AT < U Vmax

Sensor activated: AT ≤2 V or unused

Response time: < 0.2 ms

The input ET (External Teach) can be used for programming the reference colour for the output out1 via an external voltage signal.

Activate teach-in: 12 V < ET < U Vmax

RUN mode: ET ≤2 V or unused

Pulse duration: 0.5ms

Controls and indicators

LED operation display rotary switch colour tolerance teach button programming selector switch LED function display

Setting and programming

1

Set the rotary switch colour tolerance (Tolerance) to the requested colour resolution.1 = small tolerance range for detecting small colour shades3 = basic setting5 = large tolerance range for detecting colour families or colour groups

2

Set the programming selector switch to the colour channel to be adjusted (switching output Out1, Out2 or Out3).For units with only one switching output set the programming selector switch to Out1.

3		Press the Teach button.A red light spot shows on the object.Release the Teach button, the light spot disappears.
4		After a successful teach-in operation the function display (Out/OK) comes on. If it flashes, the intensity is too high. Incline the sensor by 10 ... 30° and repeat the teach-in operation.If the function display is not lit, the intensity is too low. Select a lighter mark.Only for retro-reflective modeIf the function display flashes, increase the distance sensor/object or sensor/reflector or use a smaller reflector.If the function display is not lit, reduce the distance sensor/object or sensor/reflector or use a larger reflector.

5

Set the programming selector switch to Run or Run Delay (20 ms switch-off delay).For sensors with several switching outputs repeat the programming for the other switching outputs accordingly.The colour tolerance can be individually determined for each switching output.The sensor is ready for operation.If the switching output is activated, the function display is lit (Out/OK).If the tolerance setting is to be changed subsequently, programming must be made again with the tolerance setting changed.

Technical diagram showing mechanical assembly with rotation and angular dimension annotations

Programmation: 12 V < ET < U Vmax