VOLTCRAFT HPS16010 - Laboratory power supply

HPS16010 - Laboratory power supply VOLTCRAFT - Free user manual and instructions

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Product Type Laboratory Power Supply
Brand Voltcraft
Model HPS16010
Output Voltage 1 - 60 V/DC
Output Current 0 - 10 A
Output Power 600 W
Input Voltage 220 - 240 V/AC, 50/60 Hz
Dimensions (W x H x D) 200 x 90 x 215 mm
Weight 2.6 kg
Display Digital LED for voltage and current, CV/CC status indicators
Operating Modes Normal, Preset, Remote Ctrl, Set
Preset Memories 3 (P1, P2, P3) freely programmable
Remote Control Via external voltage 0-5 V/DC or 5 kOhm potentiometer
Protection Overvoltage (OVP), overtemperature (OTP), overload (OLP)
Cooling Temperature-controlled fan
Display Accuracy ± (0.2% + 0.3 V), ± (0.2% + 0.3 A)
Residual Ripple 5 mV / 10 mA (rms) at nominal load
Mains Fuse T4AL250V (5 x 20 mm, glass tube)
Operating Temperature 0 to +40 °C
Relative Humidity 10 - 80% (non-condensing)
Protection Class 1
Safety Standards EN60950, EN61010
Mains Connection IEC 320 C14 (cold appliance plug)
Supplied Accessories Safety power cord, remote control connector, user manual
Maintenance and Cleaning Clean with a dry, anti-static cloth; replace the fuse with an identical type

Frequently Asked Questions - HPS16010 VOLTCRAFT

How to set the current limit?
Disconnect any load. Turn on the device, then turn the Current regulator to adjust the desired value. Switching between coarse and fine adjustment is done by briefly pressing the regulator. After 3 seconds of inactivity, the display returns to normal mode.
How to use preset memories (Preset)?
Set the MODE switch to 'Preset'. The 'REAR CONTROL' indicator lights up. Use the RECALL button on the back to select P1, P2 or P3. The stored voltage is displayed. To program, switch to Set mode, select the memory, adjust voltage and current with the front regulators, then switch back to Preset mode.
Why is the 'REAR CONTROL' display lit?
This means that remote control or Preset mode is active. The front regulators are disabled. Set the MODE switch to 'Normal' to return to manual control.
How to connect a load?
Ensure the load is powered off. Connect the positive pole (+) to the red socket and the negative pole (-) to the black socket. Use the front AUX. OUTPUT sockets (max 5 A) or the rear MAIN OUTPUT terminals for full rated current. Then power on the load.
What does the display 'O P OFF' mean?
The DC output is disabled by remote control. To re-enable it, open the safety contact between terminals 4 and 5 of the remote connector. If you are not using remote control, set the mode to 'Normal'.
How to reset the presets (P1/P2/P3)?
Press and hold the VOLTAGE button for about 30 seconds to enter the menu. Turn the VOLTAGE knob until 'rPr no' is displayed, then turn CURRENT to 'rPr YES'. Press CURRENT to confirm. Press VOLTAGE to exit.
How to replace the mains fuse?
Turn off the device and disconnect all cables. Use a screwdriver to pry open the fuse holder (19) on the back. Replace the defective fuse with a fuse of the same type (T4AL250V, 5x20 mm). Reinsert the fuse holder.
The device does not turn on, what to do?
Check that the power cord is properly connected and the power outlet is live. Check the mains fuse (see above). If the problem persists, contact customer service.
What are the built-in protection modes?
The power supply has three protections: OVP (overvoltage): triggered if an external voltage too high is detected; OTP (overtemperature): if the internal temperature exceeds the limit; OLP (overload): in case of abnormal current exceeding. When activated, the output is cut off and a code is displayed. Turn off the device, correct the cause, then turn it back on.
How to clean the device?
Use a clean, dry, anti-static, lint-free cloth. Do not use corrosive products. Do not let liquid enter the interior. For ventilation grills, a vacuum cleaner can be used at low power.

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Download the instructions for your Laboratory power supply in PDF format for free! Find your manual HPS16010 - VOLTCRAFT and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. HPS16010 by VOLTCRAFT.

USER MANUAL HPS16010 VOLTCRAFT

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text_image CCO no VOLTAGE CURRENT Prior Temp Control Prior Temp Control
text_image CCO YES MAX CONDITION VOLTAGE MAX MAX (120W) CURRENT
flowchart
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    A["Main OUTPUT"] --> B["+"]
    A --> C["MAIN OUTPUT"]
    C --> D["-"]
text_image U 0 ... 5 V DC + - → ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

VOLTCRAFT HPS16010 - 1

text_image 0 ... 5 V DC + → -

VOLTCRAFT HPS16010 - 2

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  1. Introduction....29
  2. Intended Use 30
  3. Package Contents 31
  4. Explanation of Symbols 31
  5. Safety Information 32
  6. Operating Controls....33
  7. Functional Description 34
  8. Start-Up 35

a) Connecting the Power Cable 35
b) Unit Installation....35
c) General Informations....35
d) Added Functions....37
e) Normal Operation 38
f) Memory Slot Operation "Preset" and "Set" 40
g) Resetting output presets (P1/P2/P3) to factory default values 42
h) Remote Control Operation "Remote Ctrl" 43

  1. "SENSE" Function (HPS-11560 Only) 47

  2. Protective Devices 47

  3. Disposal 48
  4. Maintenance and Cleaning 49
  5. Troubleshooting 49
  6. Technical Data 51

1. INTRODUCTION

Dear customer,

thank you for making the excellent decision of purchasing this Voltcraft® product.

Voltcraft ^® - This name stands for above-average quality products in the areas of measuring, charging and grid technology, characterised by technical competence, extraordinary performance and permanent innovation.

Whether you are an ambitious hobby electronics technician or a professional user - a product of the Voltcraft® brand family will provide you with the best solution for even the most sophisticated of tasks. Special features: We offer the sophisticated technology and reliable quality of our Voltcraft® products at a near-unbeatable price/performance ratio. We lay the groundwork for long, good and successful cooperation.

Enjoy your new Voltcraft® product!

All company names and product names are trademarks of their respective owners.

All rights reserved.

If there are any technical questions, please contact:

International: www.conrad.com/contact

United Kingdom: www.conrad-electronic.co.uk/contact

2. INTENDED USE

The laboratory power unit serves as a potential-free DC voltage source to operate low-voltage consumers. The adjustable output can be tapped with up to 5 A at the front and up to the full nominal current at the back. The front output is limited to 5 A and protected against overload. When switching the outputs of several power supplies in series, voltages of >75 V/DC, which are dangerous to touch, may be generated. This is why insulated lines/measuring cables must be used for safety reasons for voltages above this. Connection on the front is performed with 4 mm safety sockets, on the back with high-current socket screw connectors. The outputs (front and back) are connected to each other.

VOLTCRAFT HPS16010 - INTENDED USE - 1

The connection cables used must be large enough. Where the conductor section is too small, overheating and fire may result

The output data of the laboratory measuring devices is as follows:

Type Output voltage Output current
HPS-11530 1 - 15 V/DC 0 - 30 A
HPS-11560 1 - 15 V/DC 0 - 60 A
HPS-13015 1 - 30 V/DC 0 - 15 A
HPS-13030 1 - 30 V/DC 0 - 30 A
HPS-16010 1 - 60 V/DC 0 - 10 A

Current and voltage can be set continually through digital rotary controls using coarse and fine settings in order to allow fast and precise value settings. The values are displayed on the structured LC display. A power limit for constant power operation can be pre-set without a shorting bar.

The power unit can be remote-controlled An external voltage (0 - 5 V/DC) or external potentiometer (5 kOhm) can be used to set the output voltage and output current. The DC output is turned on and off via the a switching contact.

Model HPS-11560 also has a remote sensor function (SENSE). The voltage drop in case of high load currents can be compensated for this way. The output voltage at the consumer remains absolutely stable and independent from the load.

Three freely programmable memory slots can be assigned to different fixed voltages and current limitations. The selection switch is located at the back of the device.

The device is overload- and short-circuit-proof and contains a safety temperature cut-off.

The laboratory power unit is designed in compliance with protection class 1. It is only approved for connection to shockproof sockets with protective grounding and an alternating current of 230V/AC commonly used in households.

The mains socket must be located close to the device and easily accessible, or an emergency stop fixture must be available.

Operation under adverse environmental conditions is not permitted. Unfavourable ambient conditions are:

- moisture or high humidity

- dust and combustible gases, vapours or solvents

- thunderstorms or similar conditions such as strong electrostatic fields etc.

Any use other than that described above damages the product. Moreover, this is linked to dangers such as short circuits, fire, electric shock, etc. No part of the product may be modified or rebuilt!

Observe the safety instructions under all circumstances!

3. PACKAGE CONTENTS

• Laboratory power unit
- Remote connection socket
- Cable with grounding contact
- Operating instructions

→ Up-to-date Operating Instructions:

1.Openwww.conrad.com/downloads in a browser or scan the displayed QR code.
2. Select document type and language and enter the item number into the search field. After submitting the query you can download displayed records.

VOLTCRAFT HPS16010 - → Up-to-date Operating Instructions: - 1

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4. EXPLANATION OF SYMBOLS

VOLTCRAFT HPS16010 - EXPLANATION OF SYMBOLS - 1

An exclamation mark in a triangle shows important information in this user's manual that must be observed.

VOLTCRAFT HPS16010 - EXPLANATION OF SYMBOLS - 2

The triangle containing a lightning symbol warns of danger of an electric shock or of the impairment of the electrical safety of the device.

VOLTCRAFT HPS16010 - EXPLANATION OF SYMBOLS - 3

The “arrow” symbol informs you that there are special tips and hints concerning the operation.

VOLTCRAFT HPS16010 - EXPLANATION OF SYMBOLS - 4

Only to be used in dry indoor areas.

VOLTCRAFT HPS16010 - EXPLANATION OF SYMBOLS - 5

This product has been CE-tested and meets the required European guidelines.

VOLTCRAFT HPS16010 - EXPLANATION OF SYMBOLS - 6

Grounding wire connection; this screw may not be loosened.

5. SAFETY INFORMATION

VOLTCRAFT HPS16010 - SAFETY INFORMATION - 1

The guarantee/warranty will expire if damage is incurred resulting from noncompliance with the operating instructions! We do not assume any liability for consequential damage!

We do not assume any liability for property damage and personal injury caused by improper use or non-compliance with the safety instructions! In such cases the warranty/guarantee is voided.

DearCustomer,

this safety information serves not only to protect the product, but also your own safety and the safety of other persons. Therefore, read this chapter very carefully before taking the product into operation!

This product left the manufacturer's factory in a safe and perfect condition. To maintain this condition and to ensure safe operation, the user must observe the safety information and warning notes in these operating instructions.

  • Electrical appliances and accessories are no toys and have no place in the hands of children.
  • On industrial sites, the accident prevention regulations of the association of the industrial workers' society for electrical equipment and utilities must be followed. Power units used at schools, training facilities, do-it-yourself and hobby workshops should not be handled unless supervised by trained, responsible personnel.
  • Please make sure that your hands, your shoes, your clothing, the floor and the power unit are dry.
  • Live components may be exposed if covers are opened or parts are removed unless this can be done by hand.

- Disconnect the device from all voltage sources before opening it.

  • Capacitors inside the device may still be charged, even if the device has been disconnected from all voltage sources.
  • Do not switch the laboratory power pack unit on immediately after it has been taken from a cold to a warm environment. Under adverse conditions, the resulting condensation could destroy the device. Allow the device to reach room temperature before switching it on.
  • The plug-in power unit generates heat during operation; ensure that it is adequately ventilated. Do not cover the ventilation apertures of the device!
  • Never expose the device to any direct sunlight. Avoid heat sources in direct proximity. The device might overheat.

- Do not leave power units and connected consumer devices in operation unattended.

- Do not place any containers filled with liquid, e.g. vases or plants, on or next to the power unit. If they fall over, the device can be destroyed and there is a great risk of fire. When working with power units, wearing metallic or conductive jewellery, such as necklaces, bracelets, rings etc., is prohibited.

- The power unit is not designed for attaching to humans or animals.

- Never expose the device to mechanical stress. Dropping the device even from a low height may damage it! Avoid vibrations.

VOLTCRAFT HPS16010 - SAFETY INFORMATION - 2

- If you have reason to believe that the device can no longer be operated safely, disconnect it immediately and make sure it is not unintentionally operated. It must be assumed that safe operation is no longer possible if:

device shows visible damage,

- the device no longer works and

  • the device was stored under unfavourable conditions for a long period of time or
  • after it was exposed to extraordinary stress caused by transport.

- You should also heed the additional safety instructions in each chapter of these operating instructions as well as in the operating instructions of the connected devices.

6. OPERATING CONTROLS (See fold-out page)

(1) Power switch for putting the device into operation (I=ON / 0=OFF)
(2) Voltage display "V"
(3) Current display "A"
(4) Status display output "C.V." (constant voltage operation)
(5) Status display output "C.C." (current limiter/constant current operation)
(6) Status display "REAR CONTROL" shows active remote control or fixed voltage operation
(7) Voltage control (with button function for coarse / fine adjustment)
(8) Current limiter control (with button function for coarse / fine adjustment)
(9) Minus pole connection socket (max. 5 A!)
(10) Plus pole connection socket (max. 5A!)
(11) Plus pole high-load connection (screw clamp with socket function)
(12) Minus pole high-load connection (screw clamp with socket function)
(13) Slider for selecting the 4 operating modes "MODE"
(14) "SENSE" remote sensor connection (HPS-11560 only)
(15) Slider for selecting the freely definable fixed voltage places "RECALL"
(16) Remove control connection "Remote Control"
(17) Temperature-controlled internal fan Do not cover!
(18) Grounded low-power connection for mains cable
(19) Fuse holder for the mains fuse

7. FUNCTIONAL DESCRIPTION

  • The laboratory power unit works with highly developed combinational circuit technology and active PFC (power factor correction). This ensures a stable output voltage and a high degree of effectiveness. The DC outputs are isolated and feature a protective isolation against the mains voltage. For the secondary DC connection, there are two coloured safety sockets on the front (max. 5A) and two high-load terminal screw clamps on the back (full nominal current range).
  • The structured display shows the voltage and current (V = Volt = unit of electric voltage, A = Ampere = unit of electric current) and the status display in case of device interferences.
  • Various protective mechanisms, e.g. overload protection, current limitation, overheating protection, etc. are built in for secure and reliable operation.
  • The power unit is cooled through a temperature-controlled fan. Therefore, ensure sufficient air circulation.
  • The output voltage and output current at the power unit are infinitely adjustable.

VOLTCRAFT HPS16010 - FUNCTIONAL DESCRIPTION - 1

The laboratory power unit is not a charger. To charge batteries, use suitable chargers with a charging current cut-off.

During a longer period of operation under nominal load, the surface of the housing will heat up. Attention! Risk of burns! Therefore, make sure that there is adequate ventilation of the power unit and never operate it partly or fully covered to avoid any damage.

When connecting a consumer, ensure that it is not connected when switched on. A switched-on consumer can result in sparks when connecting to the output terminals of the power unit, which in turn can damage the sockets or the connected cables and/or their clamps.

If your power unit is not required, switch it off and disconnect it from the mains. The displays remain on for a few seconds after it is switched off to unload the internal capacitors and to store the last parameters that were set.

Always ensure a sufficient conductor cross-section for the DC connection lines, since overload may cause fire in the line.

a) Connecting the Power Cable

Connect the supplied grounding mains cable to the low-power device installation socket (18) on the power unit. Ensure a tight fit.

Connect the power cable to a shockproof mains socket with protective grounding. The maximum length of the power cable to the outlet must not exceed 3 m.

b) Unit Installation

Place the laboratory power unit on a stable, level and robust surface. Make sure that ventilation slots in the casing are not covered up.

c) General Informations

The laboratory power unit is micro-processor-controlled and is operated through two digital controls (incremental encoders without end position) with sensor function. This enables fine and coarse control via a control.

After the device switches on, a system check is performed. The test status is displayed on the two displays.

The displays are in the following order:

VOLTCRAFT HPS16010 - c) General Informations - 1

text_image -EU 3.0

Display of the current software state.

VOLTCRAFT HPS16010 - c) General Informations - 2

text_image 8.8.8 8.8.8.

Segment test to determine if the display works with all its individual segments.

Then the LED displays "C.V.", "C.C." and "REAR CONTROL" are tested.

VOLTCRAFT HPS16010 - c) General Informations - 3

text_image tE 5t

System test of the protective devices starts.

VOLTCRAFT HPS16010 - c) General Informations - 4

text_image DUP CHE

The over-voltage protection is tested.

VOLTCRAFT HPS16010 - c) General Informations - 5

text_image OLP CHE

The over-load protection is tested.

VOLTCRAFT HPS16010 - c) General Informations - 6

text_image OTP CHE

The over-temperature protection is tested.

VOLTCRAFT HPS16010 - c) General Informations - 7

text_image FRn CHE

Fan test The fan is shortly tested throughout the speed range. For a short time, the fan speed increases audibly.

VOLTCRAFT HPS16010 - c) General Informations - 8

text_image 0 P OFF

The remote control function for "output out" is tested. After this step, the device switches to the regular operating display mode.

The power unit enables operation in 4 modes. These modes are selected by the "MODE" (13) slider on the back. The following modes are possible:

Normal Normal operation. Voltage and current are adjusted on the front

Preset Memory slot operation Three fixed voltages can be stored in the device and directly selected through this "Preset" function. The memory slot is selected with the "RECALL" (15) slider. The front controls are inactive.

Remote Ctrl Remote control operation. The power unit can be remote-controlled via an external voltage or external poti. The remote settings can be performed for voltage and current. The front controls are inactive.

Set Settings operation. The three preset slots can be programmed freely. Select the memory slot with the "RECALL" (15) slider and make the settings using the controls (7, 8).

The separate operating modes are described in more detail in the following.

d) Added Functions

The power supply is auto-zeroed every time you turn it on. In case you need to zero the unit during operation and do not want to restart it, zero it manually.

  1. Press and hold the VOLTAGE control knob for approx. 30 s to enter the MENU mode. "CCO" and "no" are displayed.

VOLTCRAFT HPS16010 - d) Added Functions - 1

text_image CCO no VOLTAGE CURRENT MAIN MODE CLOSING MAIN MODE CLOSING
  1. Rotate the CURRENT control knob until "CCO" and "YES" are displayed.

VOLTCRAFT HPS16010 - d) Added Functions - 2

text_image COO YES VOLTAGE CURRENT MAX LENGTH
  1. Press the CURRENT control knob once to zero the unit. "YES" lights up in the display to confirm successful zeroing.

VOLTCRAFT HPS16010 - d) Added Functions - 3

text_image CCO YES VOLTAGE CURRENT
  1. Press the VOLTAGE control knob to exit the MENU mode.

VOLTCRAFT HPS16010 - d) Added Functions - 4

text_image 13.8 V 9.0 A VOLTAGE CURRENT Rally high voltage Rally high voltage

e) Normal Operation

In normal operation, the power unit can be operated through the front controls.

Ensure that the "MODE" slider is in the "Normal" position.

Remove any connected consumers from output (9 and 10 or 11 and 12).

MODE

VOLTCRAFT HPS16010 - MODE - 1

Switch on the power unit at the power switch (1). The display (2 and 3) lights up, and after a short selftest, the current and voltage displays appear.

VOLTCRAFT HPS16010 - MODE - 2

Set the current limitation before setting any voltages. If the current value is too high, your connection lines can be damaged; if it is too low (<1 A), the output voltage can be limited.

Set current limitation

Limiting the output current is a protection mechanism to protect the consumer or connection cables. Current limitation can be pre-set at the output without any short circuit. The power unit then supplies the maximum current set.

Remove any connected consumers from the power unit.

Switch on the power unit at the power switch (1). The display (2 and 3) lights up, and after a short selftest, the current and voltage displays appear.

Set the current limitation at the "CURRENT" control according to your application.

Turn the control and a current limitation value appears.

VOLTCRAFT HPS16010 - Set current limitation - 1

Where no setting is made within 3 seconds, the display switches back to the current current display.

Turn the control to the left or right to set the current limitation. After switching on, the fine settings area (0.1 A) is always active. This is indicated by a slightly lighter digit. Press the rotary control slightly from the front. The decimal position (1.0 or 0.1) of the setting range changes each time you press. Turning changes the value.

Settings can be made coarsely (whole numbers) or fine (by tenths).

Where the desired current value was set, the display switches back to normal display after 3 seconds.

VOLTCRAFT HPS16010 - Where no setting is made within 3 seconds, the display switches back to the current current display. - 1

If the preset current is reached in normal operation, the power unit switches to current limitation mode and reduces the voltage value. This operation is signalled with the red status display "C.C." (5).

Set output voltage

The output voltage can be set at the "VOLTAGE" (7) control. The coarse and fine control is performed in the same way as for setting the current limitation.

VOLTCRAFT HPS16010 - Set output voltage - 1

With the large control range, it is possible that the voltage setting takes approx. 1-2 seconds to switch from a high to a low voltage value.

VOLTCRAFT HPS16010 - Set output voltage - 2

In normal mode the device operates in constant voltage mode. This means that the power unit emits a constant, preset output voltage. This operation is indicated with a green status display "CV" (4).

Connecting a load

VOLTCRAFT HPS16010 - Connecting a load - 1

When connecting a consumer, make sure that it is connected to the power unit when switched off. The maximum current consumption of the device to be connected must not exceed the capacity indicated in the technical specifications.

For serial connection of the outputs with several power supplies, the resulting voltages can be fatal on contact (> 70 VDC). As of this voltage, you may only use insulated accessories.

Avoid the use of non-insulated metallic cables and contacts.

All these exposed areas must be covered with suitable, flame-resistant insulation materials or by other measures and be protected from direct contact and short circuits.

Ensure a sufficient cable diameter for the intended current.

The power unit has two outputs. These outputs always have the same output voltage. The difference, however, is in the current carrying capacity.

VOLTCRAFT HPS16010 - Connecting a load - 2

At the front sockets (9 and 10), only a current of max. 5 A can be tapped. An automated current limitation is integrated

The screw sockets on the back are indicated for full nominal current.

From an output current of 20 A, the screw clamp function of the rear sockets is recommended to avoid overheating of the plug sockets.

Remove any connected consumers from the output.

Switch on the power unit at the power switch (1). The operating display (2/3) lights up and the current and voltage display appears on the display.

Set the parameters according to your specifications as described in the chapter "Start-Up".

Check once more that the correct output voltage is set.

Connect the plus pole (+) of the consumer with the red socket "+" and the minus pole (-) of the consumer with the blue socket "-" of the respective output (front = "AUX. OUTPUT", rear = "MAIN OUTPUT").

VOLTCRAFT HPS16010 - Connecting a load - 3

Now you can switch on the connected consumer.

VOLTCRAFT HPS16010 - Connecting a load - 4

The current consumption of the connected consumer is displayed in Ampere (A) in the display (3).

f) Memory Slot Operation "Preset" and "Set"

Three fixed voltages, including current settings, can be stored in the device with the "Set" function and directly selected through the "Preset" function.

Ex works, all three memory slots (P1, P2, P3) are preset.

They are assigned as follows:

Type\MemoryP1 P2 P3
Voltage Current Voltage Current Voltage Current
HPS-115305 V Maximum 13,8 V Maximum15 VMaximum
HPS-11560 15 V
HPS-13015 25 V
HPS-13030 25 V
HPS-16015 55 V

VOLTCRAFT HPS16010 - f) Memory Slot Operation "Preset" and "Set" - 1

Make sure that no consumers are connected.

Activate the "Preset" function through the "MODE" (13) slider on the rear. Put the switch in the "Preset" position. The front LED display "REAR CONTROL" (6) lights up. The front rotary controls are now inactive.

VOLTCRAFT HPS16010 - Make sure that no consumers are connected. - 1

text_image MODE Normal Preset Remote Ctrl Set P1 P2 RECALL P3

Select the respective memory slot "P1, P2 or P3" on the rear slider. The respective output voltage is indicated on the display (2).

Now you can connect and switch on the consumer.

For deactivating the fixed voltage function, slide the "MODE" (13) slider back to the "Normal" position. The LED display "REAR CONTROL" (6) goes out. The device switches back to normal power unit operation (always remove DC consumers before!)

Assigning memory slots with "Set"

All three memory slots can be assigned user-specific values for output voltage and current limitation.

VOLTCRAFT HPS16010 - Assigning memory slots with "Set" - 1

Make sure that no consumers are connected.

For this purpose, proceed as follows:

Activate the "Set" function through the "MODE" (13) slider on the rear. Put the switch in the "Set" position. The front LED display "REAR CONTROL" (6) lights up.

MODE
VOLTCRAFT HPS16010 - Make sure that no consumers are connected. - 1

VOLTCRAFT HPS16010 - Make sure that no consumers are connected. - 2
RECALL

Select the respective memory slot "P1, P2 or P3" on the rear "RECALL" (15) slider. The respective values for current and voltage are indicated on the display (2/3). The front rotary controls (7 and 8) can be used to set the desired output voltage and current limitation.

If required, repeat these steps with the other memory slots.

When all parameters are set, slide the "MODE" (13) slider back to the "Preset" position for fixed voltage operation or to the "Normal" position for standard operation.

g) Resetting output presets (P1/P2/P3) to factory default values

The power supply allows for presetting three voltage values (including current settings) by means of three memory slots: P1, P2, and P3. In case you want to reset the memory slots to the factory default values during operation, do the following.

  1. Press and hold the VOLTAGE control knob for approx. 30 s to enter the MENU mode. "CCO" and "no" are displayed.

VOLTCRAFT HPS16010 - g) Resetting output presets (P1/P2/P3) to factory default values - 1

text_image CCO V no A V VOLTAGE CURRENT MAIN VOLTAGE MAIN VOLTAGE
  1. Rotate the VOLTAGE control knob until "rPr" and "no" are displayed.

VOLTCRAFT HPS16010 - g) Resetting output presets (P1/P2/P3) to factory default values - 2

text_image rPr no VOLTAGE CURRENT TOM: 140Ω/Ω ROR: 140Ω/Ω
  1. Rotate the CURRENT control knob until "rPr" and "YES" are displayed.

VOLTCRAFT HPS16010 - g) Resetting output presets (P1/P2/P3) to factory default values - 3

text_image rPr YES A VEAM CONTROL VOLTAGE CURRENT PWR: TIME-CHARGO PWR: TIME-CHARGO
  1. Press the CURRENT control knob once to reset the preset values. "YES" lights up when the values have been successfully reset.

VOLTCRAFT HPS16010 - g) Resetting output presets (P1/P2/P3) to factory default values - 4

text_image rPr YES VOLTAGE CURRENT PWR END-CURRENT PWR END-CURRENT
  1. Press the VOLTAGE control knob to exit the MENU mode.

VOLTCRAFT HPS16010 - g) Resetting output presets (P1/P2/P3) to factory default values - 5

text_image 13.8 V 5.0 A F VOLTAGE CURRENT MAIN END CONTENTS MAIN END CONTENTS

h) Remote Control Operation "Remote Ctrl"

Through the built-in "Remote control" connection (16), the voltage and current can be set through an external voltage source or an external adjustable resistance (short "poti"). The remote control is connected on the rear "Remote Control" built-in plug (16). There is a remote socket included for connection.

VOLTCRAFT HPS16010 - h) Remote Control Operation "Remote Ctrl" - 1

In remote-controlled operation, the current control path must also be connected, since the output otherwise switches to the current limitation mode "C.C." and limits the output voltage.

Preparation of the remote control connection.

Turn the lateral screw of the supplied socket and remove the front, black contact socket turning it slightly.

Draw five connecting cables with a conductor cross-section of at least 0.34mm2) through the metal sleeve from the rear. Carefully solder these cables to the soldering lugs nos.1, 2, 3, 4 and 5 of the black contact socket. Ensure that no short circuits are created..

VOLTCRAFT HPS16010 - Preparation of the remote control connection. - 1

The numbers of the soldering lugs are indicated on the black insulator.

Mark the loose ends of the cables with the corresponding contact numbers (1-5) to avoid confusion.

Insert the black contact jack in the reverse order into the metal sleeve and screw them tight.

The contacts are assigned as follows:

Contact 1 Internal control voltage + 5 V/DC (<50 mA)

Contact 2 Voltage setting

Contact 3 Current setting

Contact 4 Reference ground ("Ground")

Contact 5 Output on/off

Contact 6 - 8 Not assignedt

VOLTCRAFT HPS16010 - Preparation of the remote control connection. - 2

text_image ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

Control through external voltage source

The power unit can be remote-controlled with an external voltage source from 0 to 5V/DC throughout the range for voltage and current.

Proceed as follows for connection:

Connect the connecting cables of the remote sockets as illustrated:

Voltage setting "U": Voltage setting „I“:

Connection 2 to the plus pole (+) of the external control voltage

Connection 4 to the minus pole (-) of the external control voltage

Connection 3 to the plus pole (+) of the external control voltage

Connection 4 to the minus pole (-) of the external control voltage

VOLTCRAFT HPS16010 - Voltage setting "U": Voltage setting „I“: - 1

text_image U 0 ... 5 V DC + - → ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

VOLTCRAFT HPS16010 - Voltage setting "U": Voltage setting „I“: - 2

text_image 0 ... 5 V DC + → ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

VOLTCRAFT HPS16010 - Voltage setting "U": Voltage setting „I“: - 3

The voltage on the remote control connection must not exceed 5 V.

The connections may not be shorted.

Switch off the power unit and then connect the remote socket to the rear remote connection. Screw on the external fastening ring.

Turn the voltage of the external voltage source to 0 V.

Switch on the power unit.

Put the MODE switch on the rear into the "Remote Ctrl" position. The "REAR CONTROL" display is lit.

The desired output value can now be set through the external voltage source. Control the complete adjustment area for correct function. The output voltage can be monitored in the display.

VOLTCRAFT HPS16010 - The voltage on the remote control connection must not exceed 5 V. - 1

VOLTCRAFT HPS16010 - The voltage on the remote control connection must not exceed 5 V. - 2

Short-circuit the rear main output (11, 12) with a sufficiently thick cable for checking the current control (at least 8 mm2 Control the complete adjustment area for correct function.

If this remote control function is no longer required, put the MODE switch to the "Normal" position.

Control through a controllable resistance (poti)

The power unit can be remote-controlled with an external poti (5 Kohm) throughout the range for voltage and current.

Proceed as follows for connection:

Connect the connecting cables of the remote sockets as illustrated.

Voltage setting "U": Voltage setting "I":

Connection 1 at one end of the resistance Connection 1 at one end of the resistance

Connection 2 at the centre sliding contact of the resistance.

Connection 3 at the centre sliding contact of the resistance

Connection 4 at the second end of the resistance Connection 4 at the second end of the resistance

VOLTCRAFT HPS16010 - Control through a controllable resistance (poti) - 1

text_image U 5 kΩ 1 7 2 8 6 3 5 4

VOLTCRAFT HPS16010 - Control through a controllable resistance (poti) - 2

text_image 5 kΩ 1 7 2 8 6 3 5 4

VOLTCRAFT HPS16010 - Control through a controllable resistance (poti) - 3

Connections 1 and 4 must not be short-circuited..

Switch off the power unit and then connect the remote socket to the rear remote connection. Screw on the external fastening ring.

Switch on the power unit.

Put the MODE switch on the rear into the "Remote Ctrl" position. The "REAR CONTROL" display is lit. The desired output values can now be set through the external poti.

VOLTCRAFT HPS16010 - Connections 1 and 4 must not be short-circuited.. - 1

Control the complete adjustment area for correct function. The output voltage can be monitored in the display.

VOLTCRAFT HPS16010 - Connections 1 and 4 must not be short-circuited.. - 2

Short-circuit the rear main output (11, 12) with a sufficiently thick cable for checking the current control (at least 8 mm2 Control the complete adjustment area for correct function.

If this remote control function is no longer required, put the MODE switch to the "Normal" position.

Remote-control output (on/off)

The DC output can be turned on and off via the a switching contact.

Proceed as follows for connection:

Connect the connecting cables of the remote sockets as illustrated.

Contact connections 4 and 5 with an isolated switching contact.

When the output is turned off, the status displays "C.V." (4) and "C.C." (5) will flash. The display will then show the current settings of the output voltage (2) and the output current (3).

When the output is turned off, you can set the output values with the controls for voltage (7) and current limiting (8).

VOLTCRAFT HPS16010 - Remote-control output (on/off) - 1

text_image ① ⑦ ② ⑧ ⑥ ③ ⑤ ④ 1

VOLTCRAFT HPS16010 - Remote-control output (on/off) - 2

text_image ①⑦ ②⑧⑥ ③④⑤ 0

VOLTCRAFT HPS16010 - Remote-control output (on/off) - 3

No voltage must be applied to contacts 4 and 5.

Switch off the power unit and then connect the remote socket to the rear remote connection. Screw on the external fastening ring.

Switch on the power unit.

Put the MODE switch on the rear into the "Remote Ctrl" position. The "REAR CONTROL" display is lit.

If the switching contact is open, the DC output is active; if it is closed, the DC output is switched off.

Check the switching function for correct function.

When the DC output is switched off, "O P OFF" is displayed.

If this remote control function is no longer required, put the MODE switch to the "Normal" position.

VOLTCRAFT HPS16010 - No voltage must be applied to contacts 4 and 5. - 1

9. "SENSE" FUNCTION (HPS-11560 ONLY)

The HPS-11560 has an automatic voltage control for the rear high-current output. For this, two separate measuring cables are connected parallel to the connecting cables. The potential drop which occurs on the connecting cables is measured on these two measuring cables. The laboratory power unit automatically compensates for this voltage drop so that the actually set voltage is supplied to the consumer.

Proceed as follows for connection:

Always connect the supply cables from the power unit to the consumer first. Pay attention to correct polarity.

Press the clamp release on the rear SENSE connection inwards with a small screwdriver and insert the cables into the terminal openings. Check that they are plugged firmly.

Now connect the two “SENSE” cables to the consumer observing the correct polarity. The conductor cross-section for the “SENSE” cables must be at least 0.34mm2.

Always slacken the connection in the reverse order (first of all "SENSE" cables and then the connecting cables).

VOLTCRAFT HPS16010 - "SENSE" FUNCTION (HPS-11560 ONLY) - 1

text_image HPS-11560 OUTPUT SENSE INPUT

VOLTCRAFT HPS16010 - "SENSE" FUNCTION (HPS-11560 ONLY) - 2

Make sure that you contact the SENSE cables as close as possible to the connecting point of the consumer. Observe correct polarity.

Never short-circuit the "SENSE" cables.

10. PROTECTIVE DEVICES

The power unit has several integrated automatic protective devices that protect the power unit from damage. The activated protective devices are displayed with letter codes and the DC output is switched off for safety reasons at the same time.

VOLTCRAFT HPS16010 - PROTECTIVE DEVICES - 1

When a protective devices is active, the consumer must be switched off and disconnected from the power unit immediately.

To reactivate the output, switch off the power unit. Wait until all displays have gone out. Switch on the power unit again. The power unit should work normally again. Where this is not the case, please contact our customer service.

The following displays are possible:

Over-Voltage Protection

VOLTCRAFT HPS16010 - Over-Voltage Protection - 1

A higher external voltage than provided by the power unit was determined at the DC output. The output is switched off.

The current levels for switching off are listed in the technical data.

Over-Heating Protection

VOLTCRAFT HPS16010 - Over-Heating Protection - 1

The integrated temperature sensor determined that the system temperature is too high.

To prevent overheating, the output is switched off.

Turn off the power unit and let it cool down for at least 30 minutes.

After switching it on, check if the fan or ventilation apertures are blocked. During the start-up self-test stage, the fan must start up audibly. Where this is not the case, please contact our customer service.

Overload Protection

VOLTCRAFT HPS16010 - Overload Protection - 1

In case of overload at the DC output, the power limitation is usually switched on. If this is not the case, the second protective function becomes active.

Switch off the power unit at once when this warning message appears and check the connection data of the consumer. Remove the consumer from the power unit's DC output.

Switch on the power unit again and check its function. If the error message remains on, please contact our customer service.

11. DISPOSAL

VOLTCRAFT HPS16010 - DISPOSAL - 1

Electronic devices are recyclable waste and must not be disposed of in the household waste.

end of its service life, dispose of the product according to the relevant statutory regulations.

You thus fulfil your statutory obligations and contribute to the protection of the environment.

12. MAINTENANCE AND CLEANING

Apart from an occasional cleaning or exchanging the fuse, this laboratory power unit is maintenancefree. Use a clean, lint-free, antistatic and dry cloth to clean the device. Do not use any abrasive or chemical agents or detergents containing solvents.

Exchanging the Fuse

If it is no longer possible to switch on the laboratory power unit, the rear mains fuse (19) is probably defective.

Proceed as follows to replace the mains fuse:

Switch off the power unit and remove all the connection cables and the mains plug from the device.

Lever the rear fuse holder (19) with a suitable screwdriver from the bracket.

VOLTCRAFT HPS16010 - Exchanging the Fuse - 1

natural_image Diagram of a screwdriver mechanism with directional arrows indicating motion (no text or labels)

Replace the defective fuse with a new fine-wire fuse (5 x 20 mm) of the same type and rated current. The fuse value is listed in the chapter on "Technical Data".

Press the fuse insert into the fuse holder.

13. TROUBLESHOOTING

By purchasing the laboratory power unit, you have acquired a product that is reliable and operationally safe.

Nevertheless, problems or errors may occur.

For this reason we want to describe how to troubleshoot potential malfunctions:

VOLTCRAFT HPS16010 - TROUBLESHOOTING - 1

Always follow the safety instructions!

Error Possible cause
The power unit cannot be switched on.Does the operating display light up on the power unit (2)?Check the mains voltage (you may also want to check the mains fuse in the device or the line circuit breaker).
Connected consumer devices do not work.Is the voltage set correctly?Is the polarity correct?Check the technical data of the consumers.
The “REAR CONTROL” display is lit. The device can not be operated via the rotary controls.Remote control operation is active.Put the rear “MODE” slider into the “Normal” position.
The “O P PFF” display is lit. The DC output was switched off through the remote control output (16).Release the connection between contacts 4 and 5.The output is switched on again.
The output current is limited to 5 A, although the current settings are higher.The front connection is limited to no more than 5 A.For higher currents, connect the consumer to the rear main output.
The “CC” LED is lit. Constant current operationThe preset current was exceeded. Check power consumption on your con-sumer and increase the current limitation on your power unit, if applicable.
The “C.V.” display is lit. Constant current operationThe power unit works normally.The output provides the constant voltage set.
OVP Over-voltage protectionSee chapter “Protective Devices”
OtP Over-temperature protectionSee chapter “Protective devices”
OLP Overload-protectionSee chapter “Protective devices”

Regularly check the technical safety of the device e.g. for damaged housing etc.

VOLTCRAFT HPS16010 - TROUBLESHOOTING - 2

Fuses are replacement parts and not covered by the warranty/guarantee.

Repairs other than those described above may only be carried out by an authorised specialist. If you have any questions concerning the handling of the device, please do no hesitate to contact our Technical Support.

14. TECHNICAL DATA

HPS-11530 HPS-11560 HPS-13015 HPS-13030 HPS-16010
Output power 450 W 900W 450 W 900 W600 W
Output voltage 1 - 15 V/DC 1 - 15 V/DC 1 - 30 V/DC 1 - 30 V/DC
Output current0 - 30 A0 - 60 A0 - 15 A0 - 30 A0 - 10 A
Residual ripple at Nominal load (eff)5 mV/50 mA5 mV/100 mA5 mV/20 mA5 mV/40 mA5 mV/10 mA
Voltage control response at 100% Load change50 mV
Voltage control response at Mains fluctuation (170 - 264 V/AC)20 mV
Current control response at 10 - 90% Load change150 mA 200mA 100mA 150mA 100mA
Current control response at Mains fluctuation (170 - 264 V/AC)50 mA
Display accuracy+/- (0,2% + 0,3 V), +/- (0,2% + 0,3 A)
OVP switch-off level of the U output+2 V (1 - 5 V) +3 V (5 - 15 V)+2 V (1 - 5 V) +3 V (5 - 15 V)+2 V (1 - 5 V) +3 V (5 - 20 V) +4 V (20 - 30 V)+2 V (1 - 5 V) +3 V (5 - 20 V) +4 V (20 - 30 V)+2 V (1 - 5 V) +3 V (5 - 20 V) +4 V (20 - 60 V)
Operating voltage220 - 240 V/AC, 50/60 Hz
HPS-11530 HPS-11560 HPS-13015 HPS-13030 HPS-16010
Power input (max.) 24 A 4.7 A 2.4 A 4.5A 3.1 A
Degree of effectiveness85% 85% 86% 86% 89%
Clock signal 65 - 85 kHzHz 65 - 85 kHz 75- 95 kHz 75 - 95 kHzHz 65 - 85 kHz
Performance factor with active PFC>0,95
Device fan Temperature controlled (0 - 100%)
Mains fuse(5 x 20 mm)T3,15AL250VGlass tubeF8AL250VGlass tubeT3,15AL250VGlass tubeF8AL250VGlass tubeT4AL250VGlass tube
Operating temperature0 to +40 °C
Rel. air humidity 10 to 80%, non-condensing
Protection class 1
Mains connection IEC 320 C14, Low-power device installation plug
Weight 2.6 kg 3.2 kg2.6 kg 3.2 kg 2.6 kg
Dimensions(W x H x D) mm200 x 90 x 215200 x 90 x 275 200x 90 x 215 200 x 90x 275 200 x 90 x215
Safety EN60950, EN61010
Operating height max.2,000 m above mean sea level

TABLE DES MATIÈRES

Page

France (email): technique@conrad-france.fr

text_image QR code image containing encoded data, no visible human-readable text

4. EXPLICATIONS DES SYMBOLES

VOLTCRAFT HPS16010 - EXPLICATIONS DES SYMBOLES - 1

text_image 13.8 V 5.0 VEA HEAVI VOLTAGE CURRENT RISK: High Currents RISK: High Currents
text_image CCO V no A V VOLTAGE CURRENT MAIN VOLT/COUNTS MAIN VOLT/COUNTS
text_image U 0 ... 5 V DC + - → ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

VOLTCRAFT HPS16010 - EXPLICATIONS DES SYMBOLES - 2

text_image 0 ... 5 V DC + → ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

VOLTCRAFT HPS16010 - EXPLICATIONS DES SYMBOLES - 3

natural_image Diagram of a screwdriver and its internal mechanism with directional arrows indicating motion (no text or labels)
text_image QR code image containing encoded data, no visible human-readable text

4. VERKLARING VAN DE SYMBOLEN

VOLTCRAFT HPS16010 - VERKLARING VAN DE SYMBOLEN - 1

text_image CCO no VOLTAGE CURRENT MAIN VOLTAGE MAIN VOLTAGE
text_image U 0 ... 5 V DC + → -

VOLTCRAFT HPS16010 - VERKLARING VAN DE SYMBOLEN - 2

text_image 0 ... 5 V DC + → ① ⑦ ② ⑧ ⑥ ③ ⑤ ④

VOLTCRAFT HPS16010 - VERKLARING VAN DE SYMBOLEN - 3

natural_image Diagram of a screwdriver with a handle and internal component, showing motion direction (no text or symbols)

© Copyright 2016 by Conrad Electronic SE.

This is a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240 Hirschau (www.conrad.com).

All rights including translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or the capture in electronic data processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited. This publication represents the technical status at the time of printing.

© Copyright 2016 by Conrad Electronic SE.

© Copyright 2016 by Conrad Electronic SE.

NL Colofon

© Copyright 2016 by Conrad Electronic SE. V3_0116_01/SM

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Brand : VOLTCRAFT

Model : HPS16010

Category : Laboratory power supply