Classic Heat Pump - Heating HAYWARD - Free user manual and instructions

Product type	Pool heat pump
Brand	Hayward
Model	Classic Heat Pump (HP50CL, HP65CL, HP80CL)
Dimensions (L × W × H)	HP50CL : 1049 × 455 × 658 mm ; HP65CL : 956 × 360 × 600 mm ; HP80CL : 1115 × 450 × 868 mm
Power supply	208-230 V ~ / 60 Hz, single phase
Rated current	12 A (HP50CL), 15.5 A (HP65CL), 17.5 A (HP80CL)
Refrigerant	R410A
Heating input power	2.68 kW (HP50CL), 3.2 kW (HP65CL), 3.6 kW (HP80CL)
Recommended water flow	4.5 m³/h (19.8 gpm) for HP50CL and HP65CL ; 8.18 m³/h (36 gpm) for HP80CL
Water connection	1.5 inch (PVC thread)
Noise level	54 dB(A) (HP50CL), 56 dB(A) (HP65CL and HP80CL)
Compressor	Rotary Scroll (HP65CL, HP80CL) or rotary (HP50CL)
Number of fans	1
Operating modes	Heating, cooling (depending on model), automatic
Set temperature range	Not specified in the manual, adjustable via the control system
Heat exchanger	Titanium and PVC tubes, resistant to pool water
Routine maintenance	Regular cleaning of the pool filter and finned heat exchanger ; checking electrical connections
Winterization	Drain all water from the unit, disconnect connections, protect against frost
Safety protections	High pressure, low pressure, flow sensor, frost protection, mandatory grounding
Warranty	1 year parts and labor, compressor 2 years, titanium heat exchanger 5 years
Available spare parts	Compressor, fan, heat exchanger, electronic boards, sensors, contactors, etc.

Frequently Asked Questions - Classic Heat Pump HAYWARD

Where to install the Hayward Classic Heat Pump?

Install it outdoors, in a well-ventilated area, at least 300 mm from walls, and preferably within 7.5 m of the pool. Avoid enclosed spaces or near bushes that could block the air intake.

What type of electrical connection is required?

The unit requires a 208-230 V ~ / 60 Hz, single phase power supply on a dedicated circuit with a circuit breaker. A disconnecting means must be visible and accessible. Grounding is mandatory. Use cables rated for at least 75 °C.

How to drain the heat pump for winter?

Set the unit to OFF mode, cut off the power, disconnect the water connections, tilt the pump to drain, then blow out remaining water with an air vacuum. Plug the inlets/outlets to prevent intrusions. Do not cover the unit with a waterproof tarp that could retain moisture.

What does error code P01 on the display mean?

Code P01 indicates a failure of the incoming water temperature sensor (sensor open or shorted). Check the sensor and its wiring, replace if necessary.

Can I use the heat pump to cool my pool?

Some models offer a cooling mode (see manual). On the display, simultaneously press ▲ and ▼ to toggle between modes: heating, cooling, automatic. If your model does not have cooling mode, this option will not be available.

What is the initial start-up procedure?

Ensure the filtration pump is running and there are no leaks. Power on the heat pump, press the ON/OFF button. Check that the outgoing air is 5 to 10 °C cooler than ambient air. The unit will stop automatically if the filtration pump stops.

How to set the water temperature?

On the operating display, press ▲ or ▼. The target temperature blinks. Use ▲ to increase, ▼ to decrease. Leave 5 seconds without action to confirm. To display in Celsius or Fahrenheit, hold ▼ and ↓ simultaneously for 5 seconds.

Why is water dripping from the unit?

This is likely condensation. The heat pump cools the air, producing water on the evaporator fins. This water drains from a side drain. To check, turn off the unit: if the dripping stops, it is condensation. If water persists, check the connections.

What are the applicable warranties?

Hayward warranty covers 1 year parts and labor, 2 years on the compressor (parts only), and 5 years on the titanium heat exchanger. Labor is only covered the first year. Damage due to incorrect winterization is not covered.

How to lock the control panel?

From the main screen, hold the ON/OFF (⏻) button for 5 seconds until a beep. The keypad is then locked. To unlock, repeat the same procedure. Locking prevents inadvertent changes to settings.

USER MANUAL Classic Heat Pump HAYWARD

Abstract geometric logo with a white circle containing black squares and a central 'H' shape, no text or symbols present.

HAYWARD®

SWIMMING POOL HEAT PUMP UNIT

Installation & Instruction Manual

Model

HP50CL

HP65CL

HP80CL

Exterior view of a black Hayward air conditioning unit with a circular fan and control panel (no visible text or symbols)

1. Preface 1

2. Specifications 2

2.1 Performance Data of Swimming Pool Heat Pump Unit 2
2.2 Dimensions for Swimming Pool Heat Pump Unit 3

3. Installation and Connection 6

3.1 Installation of System 6
3.2 Swimming Pool Heat Pumps Location 7
3.3 How Close to Your Pool? 7
3.4 Swimming Pool Heat Pumps Plumbing 8
3.5 Swimming Pool Heat Pumps Electrical Wiring 9
3.6 Initial Start-up of the Unit 9

4. Usage and Operation 10

4.1 Function of the controller 10
4.2 Usage of the controller 11
4.3 Parameter table 13
4.4 Mulfunction table 14

5. Maintenance and Inspection 15

5.1 Maintenance and inspection 15
5.2 Winterization 15

6. Appendix

6.1 Connection of PCB: Illustration 16

6.2 Wiring Diagram 17
6.3 Exploded View and Spare Parts List 20

6.4 Caution & Warning 26
6.5 Cable specification 27
6.6 Warranty 28

1. PREFACE

• In order to provide our customers with quality, reliability and versatility, this product has been made to strict production standards. This manual includes all the necessary information about installation, debugging, discharging and maintenance. Please read this manual carefully before you open or maintain the unit. The manufacture of this product will not be held responsible if someone is injured or the unit is damaged, as a result of improper installation, debugging, or unnecessary maintenance. It is vital that the instructions within this manual are adhered to at all times. The unit must be installed by qualified personnel.
  ● The unit can only be repaired by qualified installer centre, personnel or an authorised dealer.
• Maintenance and operation must be carried out according to the recommended time and frequency, as stated in this manual.
• Use genuine standard spare parts only.

Failure to comply with these recommendations will invalidate the warranty.

- Swimming Pool Heat Pump Unit heats the swimming pool water and keeps the temperature constant. For split type unit, The indoor unit can be Discretely hidden or semi-hidden to suit a luxury house.

Our heat pump has following characteristics:

1 Durable

The heat exchanger is made of PVC & Titanium tube which can withstand prolonged exposure to swimming pool water.

2 Installation flexibility

The unit must be installed outdoors.

3 Quiet operation

The unit comprises an efficient rotary/ scroll compressor and a low-noise fan motor, which guarantees its quiet operation.

4 Advanced controlling

The unit includes micro-computer controlling, allowing all operation parameters to be set.

Operation status can be displayed on the LCD wire controller. Remote controller can be chosen as future option.

2.1 Performance data of Swimming Pool Heat Pump Unit

• REFRIGERANT : R410A

Unit	Model	HP50CL	HP65CL	HP80CL
Heating Power Input	kW	2.68	3.2	3.6
Running Current	A	12	15.5	17.5
Power Supply	V/Hz	208-230V~/60Hz	208-230V~/60Hz	208-230V /60Hz
Compressor Quantity		1	1	1
Compressor		rotatif	scroll	scroll
Fan Quantity		1	1	1
Fan Power Input	W	120	180	180
Fan Rotate Speed	RPM	850	850	850
Fan Direction		horizontal	horizontal	horizontal
Noise	dB(A)	54	56	56
Water Connection	inch	1.5	1.5	1.5
Water Flow Volume Imperial/US	m3/h/ gpm	4.5/19.8	4.5/30.0	8.18/36
Water Pressure Drop(max)	kPa/ psi	10/1.45	10/1.45	10/1.45
Unit Net Dimensions(L/W/H)	mm/ inch	1049×455×65841.3×17.9×25.9	956×360×60037.6×14.2×23.6	1115×450×86843.9×17.7×34.2
Unit Shipping Dimensions(L/W/H)	mm/ inch	1130×470×68044.5×18.5×26.8	1210×510×88047.6×20.1×34.6	1210×510×88047.6×20.1×34.6
Net Weight	kg	See nameplate
Shipping Weight	kg	See package label

Chauffage: Température Ambiante (BS/BM): 26.7°C (80°F) / 24.3°C (75.8°F); Temérature de l'eau (entrer/sortie): 26.7°C (80°F) / 28°C (92°F).

2.2 The dimensions for Swimming Pool Heat Pump Unit

HP50CL

Unit:mm/inch

WatOutlet 1.5" 256/10.1 103/4.1 Water Inlet 1.5" 658/25.9 HAYWARD 1049/41.3

Technical line drawing of a vertical structural frame with internal grid pattern, labeled 455/17.9 (no text or symbols beyond label)

1002/39.4 630/24.8 455/17.9 424/16.7

2.2 The dimensions for Swimming Pool Heat Pump Unit

HP65CL

Unit:mm/inch

Water outlet 1.5" 400/15.7 Water Inlet 1.5" 103/4.1

870/34.3 HAYWARD 1158/45.6

Technical line drawing of a vertical panel structure with dimension标注 (no text or symbols on the diagram itself)

1116/43.9 790/31.1 456/18.0 478/18.8

2.2 The dimensions for Swimming Pool Heat Pump Unit

HP80CL

Unit:mm/inch

Water outlet 1.5" 400/15.7 Water Inlet 1.5" 103/4.1

870/34.3 HAYWARD 1158/45.6

Technical line drawing of a vertical panel structure with dimension标注 (no text or symbols on the diagram itself)

1116/43.9 790/31.1 456/18.0 478/18.8

3.INSTALLATION AND CONNECTION

3.1 Installation illustration

graph LR
    A["Chlorinator cell Water outlet"] --> B["Pool"]
    B --> C["Water pump"]
    C --> D["Water inlet"]
    D --> E["Sand filter (or other type filter)"]
    E --> F["Valve"]
    F --> G["Water supply"]

Installation items:

The factory only provides the main unit and the water unit; the other items in the illustration are necessary spare parts for the water system, that provided by users or the installer.

Attention:

Please follow these steps when using for the first time

1. Open valve and charge water.
2. Make sure that the pump and the water-in pipe have been filled with water.
3. Close the valve and start the unit.

ATTN: It is necessary that the water-in pipe is higher than the pool surface.

The schematic diagram is for reference only. Please check the water inlet/outlet label on the heat pump while plumbing installation.

3.INSTALLATION AND CONNECTION

3.2 Swimming Pool Heat Pumps Location

The unit will perform well in any outdoor location provided that the following three factors are presented:

1. Fresh Air - 2. Electricity - 3. Pool filter piping

The unit may be installed virtually anywhere outdoors. For indoor pools please consult the supplier. Unlike a gas heater, it has no draft or pilot light problem in a windy area.

DO NOT place the unit in an enclosed area with a limited air volume, where the units discharge air will be re-circulated.

DO NOT place the unit to shrubs which can block air inlet. These locations deny the unit of a continuous source of fresh air which reduces it efficiency and may prevent adequate heat delivery.

Air inlet 500/ 19.7 700/27.6 300/ 11.8 Air outlet 300/ 11.8 700/ 27.6

Unit:mm/inch

3.3 How Close To Your Pool?

Normally, the pool heat pump is installed within 7.5 metres of the pool. The longer the distance from the pool, the greater the heat loss from the piping. For the most part ,the piping is buried. Therefore, the heat loss is minimal for runs of up to15 meters(15 meters to and from the pump = 30 meters total), unless the ground is wet or the water table is high. A very rough estimate of heat loss per 30 meters is 0.6 kW-hour, (2000BTU) for every 5 ℃ difference in temperature between the pool water and the ground surrounding the pipe, which translates to about 3% to 5% increase in run time.

3.4 Swimming Pool Heat Pumps Plumbing

The Swimming Pool Heat Pumps exclusive rated flow titanium heat exchanger requires no special plumbing arrangements except bypass(please set the flow rate according to the nameplate). The water pressure drop is less than 10kPa at max. Flow rate. Since there is no residual heat or flame Temperatures, The unit does not need copper heat sink piping. PVC pipe can be run straight into the unit.

Location: Connect the unit in the pool pump discharge (return) line downstream of all filter and pool pumps, and upstream of any chlorinators, ozonators or chemical pumps.

Standard model have slip glue fittings which accept 32mm or 50 mm PVC pipe for connection to the pool or spa filtration piping. By using a 50 NB to 40NB you can plumb 40NB

Give serious consideration to adding a quick coupler fitting at the unit inlet and outlet to allow easy draining of unit for winterizing and to provide easier access should servicing be required.

To pool PVC COUPLER RECOMMENDED(Provided) From pump CONDENSATION DRAIN BARB FTG

Condensation: Since the Heat pump cools down the air about 4 -5°C, water may condense on the fins of the horseshoe shaped evaporator. If the relative humidity is very high, this could be as much as several litres an hour. The water will run down the fins into the basepan and drain out through the barbed plastic condensation drain fitting on the side of the basepan. This fitting is designed to accept 20mm clear vinyl tubing which can be pushed on by hand and run to a suitable drain. It is easy to mistake the condensation for a water leak inside the unit.

NB: A quick way to verify that the water is condensation is to shut off the unit and keep the pool pump running. If the water stops running out of the basepan, it is condensation. AN EVEN QUICKER WAY IS to TEST THE DRAIN WATER FOR CHLORINE - if the is no chlorine present, then it's condensation.

3.5 Swimming Pool Heat Pumps Electrical Wiring

NOTE: Although the unit heat exchanger is electrically isolated from the rest of the unit, it simply prevents the flow of electricity to or from the pool water. Grounding the unit is still required to protect you against short circuits inside the unit. Bonding is also required.

The unit has a separate molded-in junction box with a standard electrical conduit nipple already in place. Just remove the screws and the front panel, feed your supply lines in through the conduit nipple and wire-nut the electric supply wires to the three connections already in the junction box (four connections if three phase). To complete electrical hookup, connect Heat Pump by electrical conduit, UF cable or other suitable means as specified (as permitted by local electrical authorities) to a dedicated AC power supply branch circuit equipped with the proper circuit breaker, disconnect or time delay fuse protection.

Disconnect - A disconnect means (circuit breaker, fused or un-fused switch) should be located within sight of and readily accessible from the unit. This is common practice on commercial and residential air conditioners and heat pumps. It prevents remotely-energizing unattended equipment and permits turning off power at the unit while the unit is being serviced.

3.6 Initial startup of the Unit

NOTE- In order for the unit to heat the pool or spa, the filter pump must be running to circulate water through the heat exchanger.

Start up Procedure - After installation is completed, you should follow these steps:

1. Turn on your filter pump. Check for water leaks and verify flow to and from the pool.
2. Turn on the electrical power supply to the unit, then press the key ON/OFF of wire controller, It should start in several seconds.
3. After running a few minutes make sure the air leaving the top(side) of the unit is cooler(Between 5-10 ^ )
4. With the unit operating turn the filter pump off. The unit should also turn off automatically,
5. Allow the unit and pool pump to run 24 hours per day until desired pool water temperature is reached. When the water-in temperature reach setting, The unit just shuts off. The unit will now automatically restart (as long as your pool pump is running) when the pool temperature drops more than 2^ C below set temperature.

Time Delay- The unit is equipped with a 3 minute built-in solid state restart delay included to protect control circuit components and to eliminate restart cycling and contactor chatter. This time delay will automatically restart the unit approximately 3 minutes after each control circuit interruption. Even a brief power interruption will activate the solid state 3 minute restart delay and prevent the unit from starting until the 5 minute countdown is completed. Power interruptions during the delay period will have no effect on the 3 minute countdown.

4.1. Function of wire controller

LED display 8.8.8. Timer off indicator Timer on indicator

Key Key name Key function
	ON/OFF	Press this key to turn on/off the unit
	Up	Press this key to select the upward option or increase the parameter value.
	Down	Press this key to select the downward option or decrease the parameter value.

4.2. Usage of wire controller
4.2.1 Turn ON/OFF the unit

When the unit is off, press the key "0.5s to turned on the unit; When the unit is on, press the key "0.5s to show down the unit.

graph LR
    A["Stand interface by"] -->|Press "0.5s" to Press "0.5s"| B["Running"]
    B --> C["Heating/ Cooling actual water Temp."]

4.2.2 Setting temperature

In the running interface, press“ ▲” or“▼” then the current mode target-temperature flashes, then press“ ▲” to increase the temp.value, or press“▼” to decrease it. Press“ ⏻” will not save setting parameter but back to the main interface; Attention: If there is no operation for 5s, system would remember parameter setting and back to the main interface. In the main interface, press“ ▲” for 2s you can see the outlet temp. The parameter is then flashed and the display is back to the main interface after 10s.

graph TD
    A["20.5°C System"] -->|Press" ▲" or "▼" | B["27.0°C System"]
    B -->|Press" ▲" Press" ▼| C["27.5°C System"]
    C -->|Press" ▼" 2s System will save user's setting and return back to main interface if there is no operation in 5s.| D["Outlet Temp."]

4. USAGE

4.2.3 Mode switch

In the main interface, press “▲” and “▼” for 0.5s can set the mode, press “▲” or “▼” to change the current mode, you can switch different modes of colling, heating and auto mode. If there is no operation for 5s system will save the current mode and back to the main interface, press “↓” can not save setting. (The modes switching is useless of the unit you buy is singel-cold/single-heat unit.)

graph LR
    A["OFF"] -->|Press'▲' and "▼'| B["C"]
    B -->|Press'▲' or "▼'| C["A"]
    C -->|Press'▲' or "▼'| D["H"]
    D --> E["Heating mode"]

4.2.4 Setting/ Displaying Temperatures

When unit is operating, press either “▲” or “▼” and the current temperature set point flashes. Then press either “▲” or “▼” to increase or decrease the temperature set point. Pressing will cancel the change and return operation to the original temperature display mode. To save the new temperature set point, do not press a key for 5s and the displayed value will be saved and operation will return to temperature display mode. To view the outlet temperature while in the temperature display mode press and hold “▲” for 2s. The outlet temperature is temporarily displayed, and then the display is returned to temperature display mode.

graph LR
    A["805"] -->|Press the"▲" or▼"key, current set pt flashes| B["818"]
    B -->|Press the"▲" or▼"key, to adjust set pt temp| C["838"]
    C -->|Press the"▲" key 2s to temporarily display outlet temp.| D["End"]

Fahrenheit and Celsius Setting:

805 To switch between Fahrenheit and Celsius, Press" "and" "hold theand keys for 5s and display units will be converted 26.9

4.2.5 Keyboard lock

To avoid mis-operations, please lock the controller after parameter setting.

At the main interface, pressing “ ⏻ ” for 5 seconds, when hearing one sound, the keyboard is locked. When the keyboard is locked, pressing “ ⏻ ” for 5 seconds, when hearing one sound, the keyboard lock is open.

NOTES: When the unit is in alarming state, the key lock can be removed automatically.

4.2.6 Malfunction display

There will be malfunction code showing on the controller screen when relative malfunction occurs.

If there are more than one malfunctions occurs at the same time, you can check the current error codes list by pressing “▲” or “▼” key.

You can refer to the malfunction table to find out the failure cause and solution. For example:

P01 Water Inlet Temp. Sensor failure

4.3. Parameter table

Meaning Default Remarks
Set-point of auto mode target temp.	27°Ajustable

- Remark:

The wire controller can display the temperature unit as "F" or "C" according to the unit Model you bought.

4.4 Malfunction Table

The common failure cause and solution.

Malfunction	Display	Cause	Solution
Water inlet temp. Sensor failure	P01	The water inlet temp. Sensor is open or short circuit	Check or change the water inlet temp. Sensor
Water outlet temp. Sensor failure	P02	The water outlet temp. sensor is open or short circuit	Check or change the water outlet temp. Sensor
Ambient temp. Sensor failure	P04	The ambient temp. sensor is open or short circuit	Check or change the ambient temp. Sensor
Pipe temp. Sensor failure	P05	The pipe temp. sensor is open or short circuit	Check or change the pipe temp. Sensor
Evaporator temp.Sensor failure	P07	The evaporator temp. Sensor is open or short circuit	Check or change the evaporator temp. Sensor
High pressure protect	E01	The exhaust pressure is high, high pressure switch action	Check high pressure switch and cooling return circuit
Low pressure protect	E02	The suction pressure is low, Low pressure switch action	Check low pressure switch and cooling return circuit
Flow switch failure	E03	No water or litter water in water system	Check the flow volume ,water pump is failure or not
Temp. is too much different between water-inlet and outlet	E06	Water flow volume not enough, Water system pressure difference is small	Check the flow volume,water system is jammed or not
Antifreezing under cooling mode	E07	Water flow volume not enough	Check the flow volume,water system is jammed or not
The primary anti-freezing protection start.	E19	Ambient temperature is too low
The second anti-freezing protection start	E29	Ambient temperature is too low
Communication failure	E08	Communication failure between remote wire controller and main board	Check the wire connection between remote wire controller and main board

5.1 Maintenance and inspection

• Check the water supply device and the release often. You should avoid the condition of no water or air entering into system, as this will influence unit's performance and reliability. You should clear the pool/spa filter regularly to avoid damage to the unit as a result of the dirty of clogged filter.
• The area around the unit should be dry, clean and well ventilated. Clean the side heating exchanger regularly to maintain good heat exchange as conserve energy.
• The operation pressure of the refrigerant system should only be serviced by a certified technician.
• Check the power supply and cable connection often. Should the unit begin to operate abnormally, switch it off and contact the qualified technician.
• Discharge all water in the water pump and water system, so that freezing of the water in the pump or water system does not occur. You should discharge the water at the bottom of water pump if the unit will not be used for an extended period of time. You should check the unit thoroughly and fill the system with water fully before using it for the first time after a prolonged period of no usage.

5.2 Winterization

The following winterization steps are important to prevent freeze damage.

• Set the heat pump in "OFF" mode.
• Remove power power to the heat pump.
• Drain the appliance of all its water:
• Disconnect the water inlet and outlet connections.
• Slightly tilt the unit so that the inlet and outlet pipes point towards the ground and allow water to drain completely.
• Remove any remaining water using a "Shop Vac" style vacuum cleaner. Connect the exhaust side of the vacuum cleaner to the upper port (outlet) of the heat pump to push any remaining water that may be left inside.
• Do not reconnect the plumbing to the heat pump.
• Plug the water inlet and outlet to prevent intrusion of small animals or debris during winter.
• Do not wrap the heat pump with canvas or tarpaulin as some canvas can cause discoloration of the equipment. This can also trap moisture which can promote rusting of metal components.

A HEAT PUMP DAMAGED BY FREEZING IS NOT COVERED UNDER THE MANUFACTURER'S WARRANTY.

6.1 Connection of PCB illustration

T5AL250V FUSE OUT1 3 4 OUT2 3 4 CN19 CN6 CN4 OUT3 OUT4 OUT5 AC-N PC1001 GND AI06 GND AI05 GND AI04 GND AI03 GND AI02 GND AI01 +5V CN16 GND CN1 CN2 12V NET GND DI01 GND DI02 GND DI03 GND DI04 GND DI05 GND DI06 GND CN3

Connections explanation:

No.	Symbol	Meaning
1	OUT1	Compressor of system1 (220-230VAC)
2	OUT2	Water pump (220-230VAC)
3	OUT3	4way valve (220-230VAC)
4	OUT4	High speed of fan motor (220-230VAC)
5	OUT5	Low speed of fan motor (220-230VAC)
6	AC-N	Neutral wire
7	NET GND 12V	Wire controller
8	DI01 GND	On/Off Switch (input) (no use)
9	DI02 GND	Flow switch (input) (normal close)
10	DI03 GND	Low pressure protect
11	DI04 GND	High pressure protect
12	DI05 GND	No use
13	DI06 GND	No use
14	AI01 GND	Suction temp.(input)
15	AI02 GND	Water in temp.(input)
16	AI03 GND	Water out temp.(input)
17	AI04 GND	Coil Temp. ( input)
18	AI05 GND	Ambient temp.(input)
19	AI06 GND	Ajustable fan speed/Exhaust temperature
20	CN1	Primary transformer
21	CN2	Secondary transformer
22	CN6	No use
23	CN19	Electronic expansion valve
24	5V CN16 GND	Flow meter

6.2 Wiring Diagram

COMP CC CR CS RED WHT C1 L22 KM1 L1 L2 L1 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 1 L2 3 L1 5 L2 7 L2 BLK BLU FM RED HP 13 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L21 L4V V 4V 4V TO POWER TO PUMP 240V SUPPLY 208-230V~/60Hz AT: Ambient temperature COMP: Compressor CT: Coil temperature FM: Fan motor FS: Flow switch HP11: High pressure protection(4.0MP) HP12: High pressure protection(4.4MP) IT: Inlet water temperature LP: Low pressure protection KM1: Contactor compressor OT: Outlet water temperature TC: Transformer 4V: 4 way valve PC1001 OUT3 OUT4 OUT5 AC-N CN19 CN6 GND AI06 AT 5K GND AT CT 5K GND CT GND AI05 OT 5K GND OT IT 5K GND IT 6.8K GND AI03 GND AI02 GND AI01 GND +5V CN16 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GNOG DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3 DI04 DI05 DI06 DIO3DI04DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3DIO3C NEN DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 DIO7 DIO8 DIO9 DIO10 DIO11 DIO12 DIO13 DIO14 DIO15 DIO16 DIO17 DIO18 DIO19 DIO20 DIO21 DIO22 DIO23 DIO24 DIO25 DIO26 DIO27 DIO28 DIO29 DIO30 DIO31 DIO32 DIO33 DIO34 DIO35 DIO36 DIO37 DIO38 DIO39 DIO40 DIO41 DIO42 DIO43 DIO44 DIO45 DIO46 DIO47 DIO48 DIO49 DIO50 DIO51 DIO52 DIO53 DIO54 DIO55 DIO56 DIO57 DIO58 DIO59 DIO60 DIO61 DIO62 DIO63 DIO64 DIO65 DIO66 DIO67 DIO68 DIO69 DIO70 DIO71 DIO72 DIO73 DIO74 DIO75 DIO76 DIO77 DIO78 DIO79 DIO80 DIO81 DIO82 DIO83 DIO84 DIO85 DIO86 DIO87 DIO88 DIO89 DIO90 DIO91 DIO92 DIO93 DIO94 DIO95 DIO96 DIO97 DIO98 DIO99 DIONO C N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N NN CN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 TO POWER TO PUMP 240V SUPPLY 208-230V~/60Hz CP50CL CODE: 20180925-0001

6.2 Wiring Diagram

Y/G COMP WHT CC CR CS CR BLK CS RED L22 C1 L22 CS CS CS KS CS CS CS KS L22 CC CC L22 KM1 L1 L2 L1 L1 L1 L1 L1 L2 BLK WHT Y/G P L2 Y/G TO POWER SUPPLY 208-230V~/60Hz AT: Ambient temperature COMP: Compressor CH: Compressor heater CT: Coil temperature EEV: Electronic expand valve ET: Exhaust temperature FM: Fan motor FS: Flow switch HP11: High pressure protection( 4.0Mpa) HP12: High pressure protection( 4.4Mpa) IT: Inlet water temperature KS: Relay coil of compressor start K1: Relay coil of compressor KM1: Contactor of compressor OT: Outlet water temperature LP: Low pressure protection SUT: Suction temperature TC: Transformer 4V: 4 way valve TO PUMP 240V PC1001 CN1 CN2 12V NET GND DI01 GND DI02 GND DI03 GND DI04 GND DI05 GND DI06 GND +5V CN16 GND CN16 2 2 BLU Y/G 4 5 FS LP HP11 HP11 3 Controller 4 5 FS LP HP11 5 REMOTE IN

HP65CL

CODE: 20201210-0008

6.2 Wiring Diagram

Electrical schematic diagram of PC1001 motor control circuit with labeled components and wiring connections

HP80CL

CODE: 20201210-0009

6.3 Exploded View(HP50CL)

(1) Complete machine structure explosion diagram

Technical diagram of an air conditioning unit with numbered components and labeled parts

(2) Electrical control structure explosion diagram

32 33 38 37 36 35 34

(3) Spare Parts List

SN	HPX Code Description		Specifications	Qty
1	HPX80900197	Front frame	ABS	1
2	HPX72200268	LED207 Wire controller	82300029+82400226	1
3	HPX20000-220188	Plastic fan net	507 ABS+30%GF	1
4	HPX3500-2701	Fan blade	440 × 152 AS+20%GF	1
5	HPX20000-330124	Motor	YDK45-6(YY060-1206P01-004) UL	1
6	HPX32008-210069	Before the fixed plate	Galvanized sheet	1
7	HPX32012-210737	Support plate	Galvanized sheet	1
8	HPX32012-120165	Finned heat exchanger	746.5×284×600× 7 ×2 2.0	1
9	HPX32012-210742	Motor bracket	Galvanized sheet	1
10	HPX32012-220009	Top	ABS	1
11	HPX80700707	On the left side of the plate	Galvanized sheet	1
12	HPX80700713	Partition	Galvanized sheet	1
13	HPX20000-110041	Compressor	PA270X3CS-3MUU	1
14	HPX32012-210739	Electrical box	Galvanized sheet	1
15	HPX32012-210740	Cover plate	Galvanized sheet	1
16	HPX32012-210220	Fire damper	Galvanized sheet	1
17	HPX32012-120036	Titanium tube heat exchanger	12.7 × 9m 160	1
18	HPX80700706	Right side of the plate	Galvanized sheet	1
19	HPX32009-220029	Junction box body	ABS	1
20	HPX80700708	Chassis	Galvanized sheet	1
21	HPX2002-1443	Get straight through	19- 12.9 × 1.0 T2M	1
22	HPX2001-1499	Check valve	PKV-6X1	1
23	HPX20000-140150	Needle valve	40mm 1/2"	2
24	HPX2000-1460	Tee	6.5-2 × 6.5(T) × 0.75 T2M	2
25	HPX20000-140058	Get straight through	9.52- 3. × 0.75 T2M	1
26	HPX20000-140067	Double capillary joint	2× 3.4- 9.52	1
27	HPX2004-1444	Filter	9.7- 9.7 (Φ28) T2Y2	2
28	HPX2000-3603	Pressure switch	0.30MPa/0.15MPa ±0.05 NO	1
29	HPX2001-3605	Pressure switch	3.2MPa/4.4MPa ±0.15 NC	1
30	HPX20000-360059	Pressure switch	3.2MPa/4.0MPa ±0.15 NC	1
31	HPX2001-1418	Four-way valve	SHF-7H-34U-P/C02C00S	1
32	HPX2000-3505	Compressor capacitor	CBB65-50μF/450V P2 Blv	1
33	HPX95005-310145	PC1001	20000-430001+35005-310145	1
34	HPX20000-390231	Five position connector	UTD-32/5P(L1、L2、PE、1、2)	1
35	HPX2000-3501	Fan capacitor	CBB61-3μF/500V(450V)P2	1
36	HPX2000-3909	Two position connector	RS9211(450V~ 4mm2)	1
37	HPX20000-370006	Power transformer	41X26.5F+red(VH-3)、yellow(VH-2)	1
38	HPX20000-360103	Single-phase ac contactor	HCC-2XU04AA415	1

6.3 Exploded View(HP65CL)

Exploded view diagram of air conditioning equipment with numbered parts for identification

(3) Spare Parts List

SN	HPX Code Description		Specifications	Qty
1	HPX20000-110192	Compressor	C-SBP105H16A	1
2	HPX20000-140153	Needle valve	90mm 1/2" T0306-10	2
3	HPX2004-1444	Filter	Φ9.7-Φ4.2(Φ28) T2Y2	2
4	HPX20000-360005	Water Flow switch	PSL-1 3/4	1
5	HPX2000-3603	Pressure switch	0.30MPa/0.15MPa ±0.05	1
6	HPX20000-360059	Pressure switch	3.2MPa/4.0MPa ±0.15	1
7	HPX2004-1437	4-way vlave	SHF-9H-35U-P/C03C01S	1
8	HPX80901028	Front panel	ABS	1
9	HPX72200268	LED207 Wire controller	82300029+82400226	1
10	HPX20000-220169	Plastic fan net	Φ500	1
11	HPX20000-270004	Axial flow fan	Z500-145	1
12	HPX20000-330143	Axial flow fan	YDK90-6(YY070-1206P01-001)	1
13	HPX32009-210204	Fan Motor bracket	Galvanized sheet	1
14	HPX80708920	Back net	Galvanized sheet	1
15	HPX32009-210331	Top cover	ABS	1
16	HPX32009-210220	Middle partition	Galvanized sheet	1
17	HPX80711034	Right panel	Galvanized sheet	1
18	HPX20000-220284	The junction box body	ABS	1
19	HPX2000-3909	3-position terminal block	RS9211(450V~ 4mm2)	1
20	HPX20000-370006	Transformer	41X26.5F+(VH-3)、(VH-2)	1
21	HPX2000-3524	Compressor capacitor	BB65A-98μF/300VAC	1
22	HPX95005-310145	PC1001 Controller	82300022+35005-310145	1
23	HPX20000-360125	Ac contactor	XTCG032C00AO	1
24	HPX2000-3509	Fan capacitor	CBB61-5uF/500V(450V)P2	1
25	HPX2000-3242	Sensor	150-502-98674(5K) 800mm	1
26	HPX2000-3223	Sensor	714×353×800×Φ7×2 2.0	1
27	HPX32009-120025	Titanium Tube Heat Exchanger	Φ12.7×12m Φ160	1
28	HPX32009-120021	Fin Heat Exchanger	150-503-96115(50K) 600mm	1

6.3 Exploded View(HP80CL)

Exploded view diagram of an air conditioning unit with numbered parts for identification

(3) Spare Parts List

SN	HPX Code Description		Specifications	Qty
1	HPX20000-110038	Compressor	C-SBP120H16A	1
2	HPX20000-140153	Needle valve	90mm 1/2" T0306-10	2
3	HPX2004-1445	Filter	Φ9.7-Φ4.2(Φ28) T2Y2	2
4	HPX20000-360005	Water Flow switch	PSL-1 3/4	1
5	HPX2000-3603	Pressure switch	0.30MPa/0.15MPa ±0.05	1
6	HPX20000-360059	Pressure switch	3.2MPa/4.0MPa ±0.15	1
7	HPX2001-1491	4-way vlave	SHF-20A-46/V6-412080-1XX	1
8	HPX80901028	Front panel	ABS	1
9	HPX72200268	LED207 Wire controller	82300029+82400226	1
10	HPX20000-220169	Plastic fan net	Φ500	1
11	HPX20000-270004	Axial flow fan	Z500-145	1
12	HPX20000-330143	Axial flow fan	YDK90-6(YY070-1206P01-001)UL	1
13	HPX32009-210204	Fan Motor bracket	Galvanized sheet	1
14	HPX80708920	Back net	Galvanized sheet	1
15	HPX32009-210331	Top cover	ABS	1
16	HPX32009-210220	Middle partition	Galvanized sheet	1
17	HPX80711034	Right panel	Galvanized sheet	1
18	HPX20000-220284	The junction box body	ABS	1
19	HPX2000-3909	3-position terminal block	UTD-63A/3P(L N PE)	1
20	HPX20000-370006	Transformer	41X26.5F+(VH-3)、(VH-2)	1
21	HPX2000-3524	Compressor capacitor	BB65A-98μF/300VAC	1
22	HPX95005-310145	PC1001 Controller	82300022+35005-310145	1
23	HPX20000-360125	Ac contactor	XTCG032C00AO	1
24	HPX2000-3509	Fan capacitor	CBB61-5uF/500V( 450V)P2	1
25	HPX2000-3242	Sensor	150-502-98674(5K) 800mm	1
26	HPX2000-3223	Sensor	150-503-96115(50K) 600mm	1
27	HPX32010-120012	Titanium Tube Heat Exchanger	Φ12.7×14m Φ160SSSS	1
28	HPX32009-120021	Fin Heat Exchanger	714×353×800×Φ7×2 2.0	1

6.4 Caution & Warning

1. The unit can only be repaired by the qualified personnel of an installer center or an authorized dealer.
2. This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

1. Please make sure that the unit and power connection have good earthing, otherwise may cause electrical shock.

2. If the supply cord is damaged, it must be replaced by the manufacturer or our service agent or similarly qualified person in order to avoid a hazard.

3. Directive 2002/96/EC (WEEE):

The symbol depicting a crossed-out waste bin that is underneath the appliance indicates that this product, at the end of its useful life, must be handled separately from domestic waste, must be taken to a recycling centre for electric and electronic devices or handed back to the dealer when purchasing an equivalent appliance.

1. Directive 2002/95/EC (RoHs): This product is compliant with directive 2002/95/EC (RoHs) concerning restrictions for the use of harmful substances in electric and electronic devices.

2. The unit CANNOT be installed near the flammable gas. Once there is any leakage of the gas, fire can be occur.

3. Make sure that there is circuit breaker for the unit, lack of circuit breaker can lead to electrical shock or fire.

4. The heat pump located inside the unit is equipped with an over-load protection system. It does not allow for the unit to start for at least 3 minutes from a previous stoppage.

5. Installation must be performed in accordance with the NEC/CEC by authorized person only.

(for North America market)

1. USE SUPPLY WIRES SUITABLE FOR 75°C.

2. Caution: Single wall heat exchanger, not suitable for potable water connection.

Cable specification

1. Single phase unit

Nameplate maximum current	Phase line Earth line MCB Creepage protector Signal line
No more than 10A	2 × 1,5 mm^2	1,5 mm^2	20 A	30mA less than 0.1 sec	n × 0.5 mm^2
10~16 A	2 × 2,5 mm^2	2,5 mm^2	32 A	30mA less than 0.1 sec
16~25 A	2 × 4 mm^2	4 mm^2	40 A	30mA less than 0.1 sec
25~32 A	2 × 6 mm^2	6 mm^2	40 A	30mA less than 0.1 sec
32~40 A	2 × 10 mm^2	10 mm^2	63 A	30mA less than 0.1 sec
40 ~63 A	2 × 16 mm^2	16 mm^2	80 A	30mA less than 0.1 sec
63~75 A	2 × 25 mm^2	25 mm^2	100 A	30mA less than 0.1 sec
75~101 A	2 × 25 mm^2	25 mm^2	125 A	30mA less than 0.1 sec
101~123 A	2 × 35 mm^2	35 mm^2	160 A	30mA less than 0.1 sec
123~148 A	2 × 50 mm^2	50 mm^2	225 A	30mA less than 0.1 sec
148~186 A	2 × 70 mm^2	70 mm^2	250 A	30mA less than 0.1 sec
186~224 A	2 × 95 mm^2	95 mm^2	280 A	30mA less than 0.1 sec

1. Three phase unit

Nameplate maximum current	Phase line Earth line MCB Creepage protector Signal line
No more than 10A	3×1,5 mm2	1,5 mm2	20 A	30mA less than 0.1 sec	n×0.5mm2
10~16 A	3×2,5 mm2	2,5 mm2	32 A	30mA less than 0.1 sec
16~25 A	3×4 mm2	4 mm2	40 A	30mA less than 0.1 sec
25~32 A	3×6 mm2	6 mm2	40 A	30mA less than 0.1 sec
32~40 A	3×10 mm2	10 mm2	63 A	30mA less than 0.1 sec
40 ~63 A	3×16 mm2	16 mm2	80 A	30mA less than 0.1 sec
63~75 A	3×25 mm2	25 mm2	100 A	30mA less than 0.1 sec
75~101 A	3×25 mm2	25 mm2	125 A	30mA less than 0.1 sec
101~123 A	3×35 mm2	35 mm2	160 A	30mA less than 0.1 sec
123~148 A	3×50 mm2	50 mm2	225 A	30mA less than 0.1 sec
148~186 A	3×70 mm2	70 mm2	250 A	30mA less than 0.1 sec
186~224 A	3×95 mm2	95 mm2	280 A	30mA less than 0.1 sec

When the unit will be installed at outdoor, please use the cable which can against UV.

6.4 Warranty

HAYWARD ^® HEAT PUMP POOL HEATERS LIMITED WARRANTY

The HAYWARD heat pump pool heater is warranted to be free of defects in materials and workmanship for a period of one (1) year for parts and (1) one year for labor.

Warranty is applicable to the original location and owner only and is not transferable. The compressor component has a two (2) year limited warranty with parts & labour warranted the first year and parts only warranted in year two.

The titanium tube component of the heat exchanger has a five (5) year parts only warranty.

HAYWARD will not void this warranty due to improper pool chemistry.

This warranty is valid only if the product is installed according to the HAYWARD specifications.

This warranty does not include refrigerant or other expendable materials, or services such as inspection, maintenance, or unnecessary service calls due to erroneous operational reports, external valve position, or electrical service. It also does not include the repair of damage due to negligence, accident, freezing, or other conditions beyond the normal intended use of the unit. This warranty is void if the product is repaired or altered in any way by any persons or agencies other than those authorized by HAYWARD, and is in lieu of all other warranties, expressed or implied, written or oral. There are no implied warranties of merchantability or fitness for a particular purpose that apply to this product. This warranty applies only within Canada.

At its option, HAYWARD will replace or repair any HAYWARD part that proves defective if such parts are returned to our factory, freight collect, within the warranty period. It is agreed that such replacement or repair is the exclusive remedy available from HAYWARD. Unless authorized by HAYWARD and performed by a factory authorized service center, HAYWARD is not liable for any labor involved in the removal of defective parts or the installation of replacement parts. HAYWARD is not liable for damages of any sort whatsoever, including incidental and consequential damages. Parts returned and services performed under terms of this warranty must be approved by HAYWARD. All parts returned under terms of this warranty will be repaired or replaced and returned transportation charges prepaid, by best and most economical means.

Hayward Pool Products Canada, Inc.

2880 Plymouth Dr., Oakville, ON L6H 5R4

www.haywardpool.ca / 888-238-7665

Retain this Warranty Certificate in a safe and convenient location for your records

Abstract geometric logo with a white circle containing black squares and a central 'H' shape, no text or symbols present.

HAYWARD®

THERMOPOMPE POUR PISCINE

Exterior view of a black Hayward air conditioning unit with a circular fan and control panel (no visible text or symbols)

1. Préface 1

2. Spécifications 2

Technical line drawing of a vertical panel or enclosure with grid patterns, labeled 470/18.5 at the base (no text or symbols on the diagram itself)

1116/43.9 790/31.1 456/18.0 478/18.8

2.SPÉCIFICATIONS

2.2 Dimensions de la thermopompe de piscine

HP80CL

Unité: mm/inch

Technical line drawing of a vertical panel structure with dimension标注 (no text or symbols on the diagram itself)

1116/43.9 790/31.1 456/18.0 478/18.8

3.INSTALLATION ET RACCORDEMENT

4.1. Function of wire controller

LED display 8.88. Timer off indicator Timer on indicator

Technical diagram of an air conditioning unit with numbered components and labeled parts

Exploded view diagram of air conditioning components with numbered parts for identification

Exploded view diagram of a solar air conditioner system with numbered components and labeled parts

Hayward Pool Products Canada, Inc.

T: 1-888-238-7665

www.haywardpool.ca

Code: 83900031