X4 - Electric bike NILOX - Free user manual and instructions

USER MANUAL X4 NILOX

Thanks for choosing DOC E-BIKE X4. Super sporty, environmentally-friendly and suitable for dirt tracks, it allows you to travel at a speed of 25 km/h. Equipped with 3-speed pedal assist (which can be activated by a control on the handlebar) and Shimano 7- speed manual gear shifter 20" FAT wheels and ergonomic saddle, perfect for use on the toughest terrain. In addition, since both the frame and handlebars fold up, the bike is easy to transport and can be used in any condition. The complete DOC E-BIKE X4 manual can be downloaded from the Nilox website at www.nilox.com. Enter the DOC E-BIKE X4 code in the search field at the top right, find the technical sheet and download the complete manual. Although its assembly is not complex, we recommend you consult a specialist mechanic if you have problems during assembly or repair.

TECHNICAL SUPPORT This product is warranted in accordance with current legislation; please contact your dealer if you require technical assistance and / or warranty service.

ENVIRONMENTAL INFORMATION This product may contain substances that can be harmful to the environment and to the human health, if not disposed of properly. We therefore provide you the following instructions in order to optimize use of natural resources. Electrical and electronic products should not be disposed of with normal household waste but should be sent for separate collection to ensure proper treatment. The crossed bin symbol shown on the product and on this page is a reminder of the need to dispose of the product properly at the end of its useful life. In this way, you can prevent non- specific treatment of the substances contained in these products, or improper use of the parts of the same, from having harmful repercussions for the environment and human health. Moreover, you can contribute to the recovery, recycling and reuse of many of the materials composing these products. This is why the manufacturers and distributors of electrical and electronic systems organize proper collection and disposal of the equipment themselves. At the end of the product’s lifespan, please contact your distributor for instructions regarding disposal. When purchasing this product your distributor will inform you of the possibility to replace your old device with a new one, on condition that the type of product and its functions are the same or, If the dimensions are not over 25 cm, the EEE (Electrical and Electronic Equipment) can be returned without any equivalent product purchase obligation. Disposal of the product in any other way will be liable to the penalties foreseen by the laws in force in the country where the product is disposed of. Moreover, we suggest adoption of additional measures favourable to the environment: recycling the inner and outer packaging and disposing of any used batteries correctly. With your help, we can reduce the amount of natural resources used in the manufacture of electrical and electronic equipment, minimize use of landfills for product disposal and improve quality of life by preventing the release into the environment of potentially dangerous substances.

BATTERY DISPOSAL The product contains a battery. It must be separated from generic non-recyclable waste when discarded at the end of its working life. Discard them in the appropriate containers for battery disposal. Collection and recycling of batteries helps protect the environment and preserve material resources, allowing recovery of valuable materials. The battery contained in this product may not be directly removable. If this is the case, the instructions for its possible removal by specialised personnel are available on-line at the following link: ftp://ftp.hellatron.it (user name: disposal@hellatron - password: hellatron). For your safety, you should not attempt to remove the battery. Incorrect battery removal may cause damage to the battery and to the device, cause personal injury and/or render the device unsafe. We will not be held in any way liable for any loss or damage caused by failure to2

observe these warnings and precautions. The device and accessories illustrated in this manual may vary depending on the country in which the products are distributed.

• One year if the product is purchased by a natural or legal person who uses it in business as an entrepreneur, sales representative, craftsman or professional or his/her intermediary.

• Two years if the product is purchased by a consumer or user (the natural person who does not use it in business as an entrepreneur, sales representative, craftsman or professional).

• Six months on the battery, regardless of the occupation of the product purchaser.

• The warranty covers factory or material defects.

• Product support and warranty: visit www.nilox.com to learn more.

WARRANTY RESTRICTIONS The warranty is null and void in the following cases:

• No proof of purchase (invoice or receipt).

• Tampering with and forcing parts.

• Other defects due to: inappropriate use, unauthorized changes, operations not in accordance with technical product specifications; incorrect maintenance; defects due to use of any element not designed to be used with the product; technical work performed by unauthorized personnel. The above refers to consumer goods warranty principles pursuant to Directive 1999/44/EU.3

DOC X4 is equipped with an electrical pedal assist system. To activate the pedal assist function, start pedalling as this will activate the effort sensor. If on the contrary you fail to pedal, the motor remains inactive. The electrical assistance is guaranteed up to 25 km/h, then the motor power will cut off. It will be possible to travel at greater speed, but only through personal effort, without the aid of the motor. Before using this bicycle in traffic, it is necessary to become familiar with its use in open places. In a few minutes you will familiarise yourself with the bike and find it extremely easy to use, easy to control and incredibly fun.

12) Frame and built-in battery lock/release

ASSEMBLY AND SETTINGS

DOC X4 should reach you fully assembled, with the exclusion of the PEDALS, which are supplied separately. The handlebar and frame arrive folded and must thus be correctly positioned and locked in place with the safety stops.

HANDLEBAR: ASSEMBLY LOCK AND UNLOCK

The handlebar, along with the frame, have a folding steering column to reduce the size of the X4 during transport.

The X4 comes with the stem lowered First, lift it to the vertical position

Close the lock lever (1) pushing upwards Rotate the safety ring (2) to prevent the fastening lever (1) from accidentally unlocking.

Proceed in reverse order to fold up the X4. PEDALS The pedals will arrive disassembled and in a separate plastic bag. Carefully screw the pedals into the dedicated seat and tighten with the spanner supplied. CAUTION: In order to avoid them coming loose during travel, the pedals (of all bicycles) have the characteristic feature of having the left pedal with opposite thread. In practice, when you screw them in, you will need to do so in the opposite direction, as though you were unscrewing.5

SADDLE Insert the sleeve of the saddle in its housing and adjust the height, using the quick- release terminals, as shown in the figure.

BATTERY ASSEMBLY The X4 battery is internal and housed in the frame. It can be removed and charged separately or, using the inlet on the frame, it can be charged without removing it from the bike.

(battery projection on 3 sides)

1) Power inlet. The frame inlet is also found at this inlet. This lets you charge the battery without

removing it from the frame

2) Lock knob with key

Place the battery in the frame compartment. When the frame is closed, the fixed contacts will adhere to the battery contacts.

When the battery is placed inside and the X4 frame closed, lock the battery with the supplied key to prevent theft.6

The DOC X4 frame, as illustrated, can be folded and houses the battery. A quick lock system permits fast folding to reduce size for easier X4 transport.

1) Near the 2 parts of the frame as

3) Close the fastening lever (1) and

insert the safety pin (2) in its housing.

Proceed in reverse order to open the frame and fold the X4 BRAKE ADJUSTMENT The brake levers are made of aluminium alloy. Next to the brake lever is a cylinder to adjust the tension of the wiring. Disk brakes allow efficient braking on all surfaces. During braking, the electrical part of the motor is automatically disabled. VERY SUDDEN BRAKING PRODUCES UNEVEN BRAKE PAD WEAR.7

The goal is to make sure that the brake disk is centrally positioned in the calliper slot. So, turn the hex head socket screws (5 mm, using the Allen key supplied) for calibration on the side of the calliper. Push the calliper laterally, try to turn the wheel and ensure the brake pads do not touch the disk. Once you have found the correct position close the tightening screws. (8 Nm torque). Turn the wheel and check again until you reach the optimum position, in order to avoid their incorrect wear, which would no longer guarantee full braking efficiency.

With the calliper removed, you can check the brake pads. One pad is fixed, the other pad closes when the brake lever is pressed. The distance between the disk and the pads must not be more than 3 millimetres and the pad must be parallel to its disk. Also ensure the brake pads are at the correct distance (slightly more than the thickness of the disk) and are not worn. Otherwise the brake calliper would touch the disk during braking, damaging it.

GEAR SYSTEM The rear wheel is fitted with Shimano 7-speed gear (dérailleur) shifter. Its use is identical to the use of traditional bicycle gearing and it is governed by the classic lever located near the right-hand handlebar. AS FOR TRADITIONAL BICYCLE GEARING, IT MUST BE USED

FRONT LIGHT DOC E-BIKE X4 is equipped with a front LED light. It is turned on and off from the multi- purpose display on the handlebar.

The pedal assist (PAS) control unit is located on the left side of the handlebar.

On/Off Battery level indicator Three-speed PAS mode

DOC X4 is fitted with switches for pedal assist at three speeds. THE PEDAL ASSIST FUNCTION CANNOT BE ACTIVATED WITH THE BICYCLE AT A STANDSTILL. PAS operation:

• Pedal and simultaneously activate the PAS. This method entails a greater use of current and a greater wear of the motor.

• Pedal until you create a certain inertia for the bicycle, activate the PAS and resume pedalling. This method on the other hand allows greater savings in current and therefore a greater protection of the motor.

• Cycle while avoiding sudden speed changes; after braking resume pedalling prior to changing the PAS setting.

• Do not vary the PAS speed during braking, as this would lead to a motor overload.

• The current regulator automatically cuts off the electricity supply in the event of overvoltage, re-establishing it when the electrical load is restored.

• Do not use the PAS in the rain or on excessively uneven ground.

• Turn off the PAS before stopping DOC E-BIKE X4, the last few pedal strokes should therefore be made without electrical assistance.9

USER WARNINGS Carefully heed the following warnings for use. Use DOC X4 sensibly and responsibly. DOC E-BIKE X4 is a pedal assisted means of transport. This is a hi-tech product, but its incorrect and inappropriate use can cause injuries. In order to reduce any type of risk, we recommend you carefully heed the following warnings:

• Always wear shoes, a helmet and appropriate safety equipment. Using a firmly buckled helmet that provides cranial protection is recommended.

• Do not use DOC E-BIKE X4 without proper training, please read the manual before use.

• Its use is not recommended for pregnant women.

• Do not use DOC E-BIKE X4 under the influence of alcohol, drugs or other substances that could alter the user's reflexes.

• We recommend wearing comfortable clothes during use.

• DOC E-BIKE X4 was designed to transport a single individual. Use by several individuals simultaneously is prohibited.

• Make sure cycling speed always permits stopping at any time and in any situation.

• We recommend you maintain a suitable safety distance from other vehicles when cycling.

• Do not perform stunts.

• Do not get down from DOC E-BIKE X4 when it is in motion.

• Periodically check the components before use.

• Observe traffic rules, slow down in the rain or snow and take these into account to adjust the safety distance accordingly.

• In urban areas it is advisable to use the bike on even road surfaces.

• Although it is impermeable, do not use DOC E-BIKE X4 to wade through rivers. Do not immerse the part with the electric and electronic components in water.

• Do not modify DOC E-BIKE X4 in any way; any modification will invalidate the manufacturer's warranty

• Only use the original battery charger supplied.

• Check the efficiency of the brakes before use. Carefully reading this manual is essential for its correct use and to reduce personal injuries. MAKE SURE THE BATTERY IS FULLY CHARGED BEFORE USE.

CHECKS AND MAINTENANCE

To prolong the life and efficiency of your DOC E-BIKE X4, certain operations need to be performed on a regular basis:

• Regularly check the tyre pressure.

• Check that the handlebar and saddle are always well secured.

• Adjust the chain tension and lubricate it periodically.

• Before each use always check the reliability of the braking system.

• Check that the wheel bolts are tightened.

• Check the condition of the tyres and replace them when worn.

• Do not wash DOC E-BIKE X4 directly with jets of water, especially pressurised, since this could damage the electrical components.

• Clean dirty areas with a damp cloth and neutral detergent; then dry with care.

• Treat the metal moving parts such as the chain with lubricating oil. TAKING CARE THAT NO OIL DRIPS ONTO THE BRAKING PARTS. We recommend you have these operations performed by qualified personnel.10

• Regularly check the tension of the chain, by releasing the quick-coupling clamp and holding the wheel. Make sure that the wheel is perfectly in axis.

• Frequently check the reliability of the brakes. CORRECT USE AND MAINTENANCE OF THE BATTERY The following covers different methods of recharging and maintaining the battery, as well as any problems that may arise. For the safety of the consumer and to prolong the life and improve performance of the battery, please observe the following:

• The battery and the battery charger must be kept out of children's reach.

• Use the maximum speed of the PAS only with the battery fully charged.

• Only use the original battery charger; the use of a different battery charger could damage it irreparably.

• Do not disassemble or modify the battery and/or its charger.

• Be extra careful when removing the battery from DOC E-BIKE X4, dropping it could damage it and make it unusable.

• In the presence of unpleasant smells or excess temperatures during charging, stop the procedure immediately.

• DOC E-BIKE X4 cannot be used during the battery charging process.

• The battery and the battery charger must be kept out of children's reach.

• Make sure the battery and charger are connected before connecting to the electricity mains.

• Never let the battery charge level fall to zero, as this could reduce its life.

• Do not submit the battery to excessive charge cycles, if not needed.

• If the bike is not used, recharge the battery at least every 2 months.

• Do not charge the battery at high temperatures (above 40 C)

• In winter, battery charging should be carried out at room temperature, if the bike was left in the cold start the charging process after it has been brought back to room temperature.

• Batteries contain hazardous substances. Do not open the battery and do not insert anything inside it.

• If over-charged, lithium batteries may explode.

• Please keep the charging contacts clean and dry.

• If the charging port is wet, do not charge.

• In order to avoid fire risks or electrical shock, when charging, only place the device in a room with controlled temperature and humidity and without conductive agents of any kind.

• When charging, the device should be placed in a fully fireproof room (keep away from wood floors, furniture, paper, sofas, rugs, flammable liquids, etc. .) with controlled temperature and humidity.

• Charge the battery in a ventilated room to reduce overheating when charging.

• If the battery suffered shocks or if the battery or power cord are not perfectly intact, avoid charging and contact a service centre.

• The manufacturer and distributor cannot be held liable for damages to third party products due to improper battery and charger use.

• Almost all types of battery are influenced by the environment. Generally, the harsh temperatures significantly decrease the power of the battery.

• When the battery is removed, keep it away from metal objects that may cause a short circuit.11

Lithium batteries are considered as hazardous materials. Their transportation is governed by the laws of each Country. International law prohibits shipping single lithium batteries by air. If you ship your DOC E-BIKE X4 the battery must be attached. THE BATTERY CANNOT BE SHIPPED SEPARATELY. TECHNICAL SPECIFICATIONS Dimensions Weight Max. Speed Maximum distance travelled with 1 charge Maximum weight of user Brakes Battery Charging Time Motor PAS Gear system 1600X590X1240-1320 mm 26 with battery 25 Km/h 35-45 Km 120 kg Front disk Rear disk. Lithium Ion Battery 36V 7.8Ah 4-6 hours Induction (brushless) 250W 3-speed Shimano 7-speed

Pursuant to the provisions of Directive 2002/24/EC, DOC E-BIKE X4 does not require type-approval for circulation as a motor vehicle, given that its maximum speed, solely with electric traction, cannot exceed 25 km/h and that its motor is not more powerful than 250W. Every road user however is obliged to follow the traffic regulations in force in their own country. So make sure that you do not need permissions from the authorities, nor a driving license to ride an e-bike. In many countries it is possible to circulate on roads and public streets only with the addition of the equipment prescribed by law, such as systems for luminous signalling, clothing with reflective bands and a protective helmet. Italian legislation does not differentiate between an e-bike and a common bicycle. THE USE OF A HELMET AND ANY ADDITIONAL PROTECTION IS STILL HIGHLY RECOMMENDED FOR THE E- BIKE AND FOR ALL BICYCLES IN GENERAL.12

The product meets European safety directive requirements.

The product contains a battery. At the end of the battery working life in the product, it must be separately discarded from generic waste (see introduction).

The product contains electric and electronic equipment. At the end of the product working life, it cannot be discarded with normal urban waste and must be sent to separate collection (see introduction).

Wear appropriate safety equipment such as knee pads, elbow pads and wrist bands. Use a well-buckled helmet that provides cranial protection.

Do not use DOC under the influence of alcohol, drugs or other substances that could alter the user's reflexes.1

MANUBRIO: ASSEMBLAGGIO BLOCCO E SBLOCCO

1) Aproximar as 2 partes do quadro,

2) Alinhar as 2 partes