CE16SA - Scissors HiKOKI - Free user manual and instructions
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| Product Type | Electric hand shear (pair of electric scissors) |
| Brand | HiKOKI (formerly Hitachi) |
| Model | CE16SA |
| Weight | 1.7 kg (3.8 lbs) |
| Power Supply | Single-phase mains 120 V, 60 Hz, 3.5 A |
| Double Insulation | Yes (symbol ☐) |
| Motor | Single-phase series commutator motor |
| No-Load Stroke Rate | 4700 min⁻¹ |
| Cutting Capacity | Mild steel: 1.6 mm; Stainless steel: 1.2 mm; Aluminum: 2.3 mm |
| Cuttable Materials | Steel, brass, copper, aluminum, stainless steel, tin, leather, fiber cement |
| Blades | Movable and fixed blade, adjustable, 8 cutting edges per blade |
| Blade Gap Adjustment | Approximately 1/10 of the plate thickness |
| Supplied Accessories | Thickness gauge (code 955525), Allen key (code 943277) |
| Safety | Hearing protection and safety glasses mandatory; automatic motor stop in case of brush wear |
| Maintenance | Clean with a soft cloth and soapy water; replace carbon brushes (No. 21); have serviced by an authorized center |
| Repairability | Original Metabo HPT spare parts; repairs exclusively by an authorized service center |
| Standards | Compliant with applicable safety standards |
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USER MANUAL CE16SA HiKOKI
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Line drawing of a mechanical power tool with no text or symbolsSAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI
AVERTISSEMENT
IMPORTANT SAFETY INFORMATION .... 3
MEANINGS OF SIGNAL WORDS 3
SAFETY 3
GENERAL POWER TOOL SAFETY WARNINGS ..... 3
SPECIFIC SAFETY RULES AND SYMBOLS ..... 4
DOUBLE INSULATION FOR SAFER OPERATION .... 5
FUNCTIONAL DESCRIPTION 7
NAME OF PARTS 7
SPECIFICATIONS 7
ASSEMBLY AND OPERATION 8
APPLICATIONS 8
HOW TO REPLACE THE BLADE 10
MAINTENANCE AND INSPECTION 11
ACCESSORIES 13
STANDARD ACCESSORIES 13
TABLE DES MATIERES
Français
Page Page
INFORMATIONS IMPORTANTES DE SÉCURITÉ ..... 14
SIGNIFICATION DES MOTS D'AVERTISSEMENT .... 14
SECURITE 14
AVERTISSEMENTS DE SÉCURITÉ GÉNÉRAUX CONCERNANT LES OUTILS ÉLECTRIQUES ...... 14
REGLES DE SECURITE SPECIFIQUES ET SYMBOLES 16
DOUBLE ISOLATION POUR UN FONCTIONNEMENT PLUS SUR .... 17
DESCRIPTION FONCTIONNELLE 18
NOM DES PARTIES .... 18 SPECIFICATIONS .... 18
ASSEMBLAGE ET FONCTIONNEMENT .... 19
APPLICATIONS 19
COMMENT REMPLACER LA LAME 21
ENTRETIEN ET INSPECTION 22
ACCESSOIRES 24
ACCESSOIRES STANDARD 24
ÍNDICE
Página Página
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING:
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES AND SYMBOLS
- Wear ear protectors.
Exposure to noise can cause hearing loss.
-
Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
-
NEVER touch the tool bit with bare hands after operation.
-
NEVER wear gloves made from materials likely to roll up such as cotton, wool, cloth or string, etc.
-
ALWAYS attach the side handle and securely grip the Rotary Hammer.
-
NEVER touch moving parts.
NEVER place your hands, fingers or other body parts near the tool's moving parts.
- NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.
- Use right tool.
Don't force small tool or attachment to do the job of a heavy-duty tool.
Don't use tool for purpose not intended —for example— don't use circular saw for cutting tree limbs or logs.
- NEVER use a power tool for applications other than those specified.
NEVER use a power tool for applications other than those specified in the Instruction Manual.
- Handle tool correctly.
Operate the tool according to the instructions provided herein. Do not drop or throw the tool.
NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
- Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.
- Do not use power tools if the plastic housing or handle is cracked.
Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used until repaired.
- Blades and accessories must be securely mounted to the tool.
Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.
- Keep motor air vent clean.
The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.
- Operate power tools at the rated voltage.
Operate the power tool at voltages specified on its nameplate.
If using the power tool at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and the motor may burn out.
- NEVER use a tool which is defective or operating abnormally.
If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.
- NEVER leave tool running unattended. Turn power off.
Don't leave tool until it comes to a complete stop.
- Carefully handle power tools.
Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.
- Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.
- ALWAYS wear eye protection that meets the
requirement of the latest revision of ANSI Standard Z87.1.
- Beware of sharp panel edges.
The edge of the plate just cut by the hand shear is very sharp. Take care in not getting hurt by the sharp edge.
- Start cutting only after the blade attains the proper speed.
After turning on the power switch, wait until the blade attains the proper speed, then start cutting.
- Preserve the power cord.
Be sure that the power cord is not abraded or cut by the sharp edge of the cut panel.
- Definitions for symbols used on this tool
V ......volts
Hz ...... hertz
A ......amperes
n。…… no load speed
W ......watt
☐ ...... Class II Construction
---/min ... revolutions or reciprocation per minute
\~ ...... Alternating current
To ensure safer operation of this power tool, metabo HPT has adopted a double insulation design. “Double insulation” means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator.
Therefore, either the symbol “☐” or the words “Double insulation” appear on the power tool or on the nameplate.
Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments.
To keep the double insulation system effective, follow these precautions:
○ Only metabo HPT AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine metabo HPT replacement parts should be installed.
○ Clean the exterior of the power tool only with a soft cloth moistened with soapy water, and dry thoroughly.
Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.
SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS TOOL!
FUNCTIONAL DESCRIPTION
NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.
NAME OF PARTS
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Switch Name Plate Brush Cap Piston Hexagon Socket Hd. Bolt Moving Blade Stationary Blade Blade Holder Lock Nut M4 Slotted Set Screw M4×14Fig. 1
SPECIFICATIONS
| Motor Single-Phase, Series Com | mutator Motor | |
| Power Source Single-Phase, 120 | V 60 Hz | |
| Current 3.5 A | ||
| Cutting M capacity S | Mild steel plate 1/16" (1.6 mm) | |
| Stainless steel plate 3/64" (1.2 mm) | ||
| Aluminum plate 3/32" (2.3 mm) | ||
| Number of strokes at no load 4700/min | ||
| Weight 3.8 lbs (1.7 kg) | ||
ASSEMBLY AND OPERATION
APPLICATIONS
☐ For shearing steel plate, brass plate, copper plate, aluminum plate, stainless steel plate, tin plate, and other metal plates, also leather and fiberboard.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.
2. Power switch
Ensure that the switch is in the OFF position. If the plug is connected to a receptacle while the switch is in the ON position, the power tool will start operating immediately and can cause serious injury.
3. Extension cord
When the work area is far away from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.
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Black and white illustration of a hand with a lightning bolt symbol (no text or labels)WARNING:
Damaged cord must be replaced or repaired.
4. Check the receptacle
If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact a licensed electrician to make appropriate repairs.
If such a faulty receptacle is used, it may cause overheating, resulting in a serious hazard.
5. Confirming condition of the environment:
Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions.
- Adjusting the horizontal gap between the shearing blades
Adjust the horizontal gap between the shearing blades (A in Fig. 2) at approximately 1/10 the steel plate thickness to be sheared, according to the following procedures. (Fig. 3)
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Moving Blade Stationary Blade AFig. 2
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Thickness Gauge Stationary Blade Lock Nut M4 Slotted Set Screw M4×14 Hexagon Socket Hd. BoltFig. 3
(1) Loosen the hexagonal socket bolts fastening the stationary blade. Loosen the M4 lock nut, and push back the M4 slotted set screws slightly.
(2) From the supplied thickness gauges, select one that is 1/10 the thickness of the panel to be cut. Thickness of each thickness gauge is marked thereon. Insert the gauge in between the blades, then tighten the hexagonal socket bolts very loosely. Next, use a screwdriver to turn the M4 slotted set screws to position the stationary blade until it hits the thickness gauge.
(3) If the space between blades is larger than the thickness of the panel to be cut, there will be burrs for a less than clean cut.
If the space between blades is too narrow, cutting speed will be affected. For cutting in a curved line, making the space a little bigger will make the cutting easier.
(4) After adjustment, tighten the M4 nuts securely so they will not loosen during operation.
(5) Securely tighten the hexagonal socket bolts fastening the stationary blade.
HOW TO USE
CAUTION:
○Do not attempt to cut panels of thicknesses that are beyond the capability of the hand shear. Doing so will result in premature breakage of the hand shear.
○Perform the cutting operation only after the panel is fixed securely.
When cutting thin panels, level the unit horizontally, as shown in Fig. 4.
To facilitate smooth cutting of thick panels, if the cut-off side goes toward the left, (Fig. 4) raise the rear of the unit slightly. And if the cut-off side goes toward the right, lower the rear of the unit slightly.
HOW TO REPLACE THE BLADE
The hand shear uses disposable blades. Each blade has 8 cutting edges, as shown in Fig. 5. After a cutting edge cuts 1300 ft.(400m) of panel, cutting performance will fall. Then use another cutting edge. After all 8 cutting edges are used and worn, replace the blade.
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Line drawing of a hand using a power tool to cut or lift a motor (no text or symbols)Fig. 4
Stationary Blade
Moving Blade
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Simple line drawing of a rectangular block with a circular hole and two arrows indicating direction (no text or symbols)Cutting Edge
Fig. 5
MAINTENANCE AND INSPECTION
WARNING: Be sure to switch power OFF and disconnect the plug from the receptacle during maintenance and inspection.
1. Inspecting the blade
Using a worn or chipped blade will put an excessive burden on the motor and affect work performance. Therefore, always use a well-cutting blade.
2. Inspecting the screws
Regularly inspect all screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately.
⚠ WARNING: Using this Hand Shear with loosen screws is extremely dangerous.
3. Maintenance of the motor
The motor unit winding is the very "heart" of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.
4. Inspecting the carbon brushes (Fig. 6)
The motor employs carbon brushes which are consumable parts. When they become worn to or near "wear limit", it could result in motor trouble. When an auto-stop carbon brush is equipped, the motor will stop automatically. At that time, replace both carbon brushes with new ones which have the same carbon brush No. shown in the figure. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders.
CAUTION:
Using this Hand Shear with a carbon brush which is worn in excess of the wear limit will damage the motor.
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Wear limit No. of carbon brush 21 0.20" (5 mm) 0.47" (12 mm)Fig. 6
NOTE: Use metabo HPT carbon brush No.21 indicated in Fig. 6.
○Replacing carbon brushes:
Disassemble the brush cap with a screwdriver. The carbon brush can then be easily removed.
- Service and repairs
All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.
- Service parts list
A: Item No.
B: Code No.
C: No. Used
D: Remarks
CAUTION: Repair, modification and inspection of metabo HPT Power Tools must be carried out by an metabo HPT Authorized Service Center.
This Parts List will be helpful if presented with the tool to the metabo HPT Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
MODIFICATIONS:
metabo HPT Power Tools are constantly being improved and modified to incorporate the latest technological advancements.
Accordingly, some parts (i.e. code numbers and/or design) may be changed without prior notice.
ACCESSORIES
WARNING:
ALWAYS use Only authorized metabo HPT replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.
The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.
NOTE: Accessories are subject to change without any obligation on the part of the metabo HPT.
STANDARD ACCESSORIES
(1) Thickness gauge (code No. 955525) .... 1
(2) Allen bar wrench (code No. 943277)....1
NOTE: Specifications are subject to change without any obligation on the part of the metabo HPT.
INFORMATIONS IMPORTANTES DE SÉCURITÉ
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Black and white illustration of a hand with a lightning bolt symbol (no text or numbers)⚠ AVERTISSEMENT :
COMMENT REMPLACER LA LAME
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Line drawing of a hand using a power tool to cut or install a component (no text or symbols present)Fig. 4
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Lame fixe Lame mobile Forme de coupeFig. 5
ENTRETIEN ET INSPECTION
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Black and white illustration of a hand with a lightning bolt symbol (no text or numbers)ADVERTENCIA:
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Line drawing of a hand using a tool to cut or wire around a mechanical component (no text or symbols)Fig. 4
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Exploded view diagram of an electric motor assembly with numbered parts and exploded view details
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Line drawing of a quill pen in an inkwell (no text or symbols)
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Line drawing of a quill pen in an inkwell (no text or symbols)
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Line drawing of a quill pen in an inkwell (no text or symbols)WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
- Lead from lead-based paints,
●Crystalline silica from bricks and cement and other masonry products, and
●Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
AVERTISSEMENT:
Minato-ku, Tokyo 108-6020, Japan
Distributed by
Koki Holdings America Ltd.
1111 Broadway Ave,
Braselton, Georgia, 30517
Koki Holdings America Ltd. Canadian Branch
3405 American Drive, Units 9-10,
Mississauga, ON, L4V 1T6
