DTE100 - Industrial control enclosure IFM - Free user manual and instructions

USER MANUAL DTE100 IFM

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This document applies to the RFID evaluation unit DTE100. It is part of the device and contains information about the correct handling of the product. This document is intended for qualified electricians. These specialists are people who are qualified by their training and their experience to see and to avoid pos- sible hazards that may be caused during operation of the device. Read this document before use to familiarise yourself with operating conditions, installation and operation. Keep this document during the entire duration of use of the device.

► Instructions > Reaction, result […] Designation of pushbuttons, buttons or indications

• Cross-reference Important note Non-compliance can result in malfunction or interference. Information Supplementary note 2 Safety instructions

► Observe these operating instructions. ► Adhere to the warning notes on the product. Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can affect the safety of operators and machinery.

2.2 Installation and connection

The device must only be installed, connected and put into operation by a qualified electrician as the safe function of the device and machinery is only guaranteed when installation is correctly carried out.The installation and connection must5

comply with the applicable national and international standards. Responsibility lies with the person installing the device. This is a class A product. The device may cause radio interference in domestic areas. In this case it can be necessary for the user to take ap- propriate measures.

2.3 Tampering with the device

Tampering with the device is not allowed and will lead to an exclusion of liability and warranty. Tampering with the device can affect the safety of operators and machinery. ► Do not open the device. ► Do not insert any objects into the device. ► Prevent metal foreign bodies from penetrating. 3 Functions and features The RFID evaluation unit DTE100 integrates a Profibus DP interface and 4 chan- nels for the connection of field devices. Each channel can be used either for the connection of an RFID antenna or as input/output to IEC 61131. The device

• controls the data exchange to the RFID antennas or the sensor/actuator level.

• communicates with the higher-level control level via Profibus.

• allows device configuration via a web server. Application examples:

• Material flow control in production lines

• Warehouse management by the automatic detection of stored products

• Tank management, order picking or product tracking

3.1 "PROFIBUS IN" and "PROFIBUS OUT" fieldbus interface

• Profibus DP-V0 / DP-V1 interface isolated from potential

• Baud rate 9600 baud to 12 Mbaud

• Max. distance between gateway and host: depending on the baud rate

The device supports up to four RFID read/write heads of type ANT51x from ifm electronic gmbh. You can find information about the matching read/write heads on our website at: www.ifm.com

• data sheet search → ANT51

3.4 Requirements on the Profibus DP master

Profibus DP master of class 1 (DPM1) with DPV0 support or Profibus DP master of class 1 (DPM1) with DPV1 support (recommended) By using the DPV1 services the data size within the cyclically transferred input/output data of the Profibus DP master is considerably reduced. 4 Function You can find detailed information about the function of the system in the device manual at: www.ifm.com

Due to the internal heating of the device a minimum distance to other objects of 10 mm is to be taken into account during installation. A = 10 mm

5.2 Installation orientation

The installation orientation can be freely selected. In a wet environment upside-down mounting is not permitted.8

5.3 Mounting options

5.3.1 Mounting on DIN rail

The device can be installed on a DIN rail of type NS35/15 or NS35/7.5 .

1. Angle the device and place the fixing clamp onto the upper edge of the DIN rail.

2. Press device down.

3. Simultaneously rotate the device in the direction of the DIN rail.

1. Press device down.

2. Simultaneously rotate the device away from the DIN rail.

3. Remove the device from the top.9

5.3.3 Mounting plate

The device can be fixed to a mounting plate using 2 screws (M4 x 35 or longer).

This installation mode is recommended for vibration and shock require- ments.10 6 Electrical connection The device must be connected by a qualified electrician. ► Disconnect power before connecting the device. ► Observe the national and international regulations for the installation of electrical equipment. ► Ensure voltage supply to EN 50178, SELV, PELV. ► Connect the device according to the indicated pin connection. ► A total current consumption of the device of 3 A must not be exceeded. Please note the following points to ensure protection rating IP 67: ► Cover the unused sockets with protective caps. ► Tighten all protective caps and connectors with a tightening torque of 1 Nm. You will find matching accessories at www.ifm.com Accessories ifm article number Protective cap E73004 Torque wrench E70390

6.1 AUX voltage supply

► Connect the device to the voltage supply using an M12 connection cable.

6.2 Field bus connection PROFIBUS IN

Pin Connection 1 not used 2 RxD/TxD-N (bus A) 3 not used Note: screened connection cable required 4 RxD/TxD-P (bus B) 5 not used The following connection cables are recommended for use with the device: Description ifm article number Connection cable, straight - angled E12316, E12317 Cable plug, straight E12318, E12319 Socket, straight E12320, E12321

6.2.1 Profibus address

Profibus address on delivery: 126 The address can be adapted via the integrated web server (→ chapter 6.4) or a suitable Profibus DP master of class 1 or 2.

6.3 Fieldbus connection PROFIBUS OUT

► Connect the device to the next Profibus DP participant using a suitable M12 Profibus connection cable. ► As an alternative: Connect terminating resistor if the device is operated at the end of the Profibus DP line.12

Pin Connection 1 P5V 2 RxD/TxD-N (bus A) 3 DGND Note: screened connection cable required 4 RxD/TxD-P (bus B) The following terminating resistor is suitable for use with the device: Description ifm article number Terminating resistor E12315 Ethernet connection COM The device features an Ethernet interface for parameter setting and diagnosis. The settings are made via a web browser, e.g. Microsoft Internet Explorer® as from V7.0. ► Connect the device to a PC using a suitable M12 Ethernet connection cable.

Pin Connection 1 TD+ 2 RD+ 3 TD- Note: screened connection cable required 4 RD- The following connection cable is suitable for use with the device: Description ifm article number Ethernet connection cable M12 / RJ45 E12090

6.3.1 Factory setting of the Ethernet parameters

The following values are preset on delivery of the device:13

Parameters Factory setting IP address 192.168.0.79 Gateway address 192.168.0.100 Subnet mask 255.255.255.0 Auto-negotiation on

6.4 Process connections IO-1 ... IO-4

Each process connection can be used as input/output to IEC 61131 or for con- nection of an RFID read/write head. The connections are set via the hardware configuration of the Profibus DP master.

Pin Connection 1L+ 2 switching input (I/Q) 3L- 4 switching output (C/Qo) or input (C/Qi) 5 not used The evaluation unit has to be disconnected before field units are connected. Please note that the total current consumption of the device must not exceed the value of 3 A.

6.4.1 Use as input/output to IEC 61131

► Ensure the following settings in the Profibus master: Application Example Configuration in the Profibus DP master Input sensor input Output actuator output14

6.4.2 Use with RFID read/write heads

There are various operation modes when an RFID read/write head of type ANT51x is connected: Operating mode Configuration in the Profibus DP master Acyclic execution of commands via PIB PIB state Read UID from tag or write UID to tag RWH UID Cyclic execution of commands RWH STRG You can find detailed information about the available operating modes in the device manual at: www.ifm.com

6.5 Functional earth connection.

To ensure trouble-free operation the device must be connected to an earth potential free from external voltage.

6.5.1 Mounting on DIN rail

The connection is made automatically via the DIN rail. Note that the DIN rail must be connected with the earth potential.

6.5.2 Mounting plate

When the device is fixed on a mounting plate, connection is made via the left fix- ing screw. Note that the plate must be connected with the earth potential.16 7 Operating and display elements

7.1 Reset to factory settings

Profibus address and Ethernet parameters can be reset to the factory settings. Take the following steps: ► Remove all cable connections from the device. ► Insert an electrically conductive bridge between pin 1 and pin 3 on the process connection IO-3. ► Connect device with the voltage supply and wait until the yellow LED indication on AUX and IO-3 flashes at approx. 8 Hz. ► Disconnect the device from the voltage supply and connect it again. > The settings are reset.

The device indicates the current status of the interface via the status LEDs.

LED green LED yellow Status Note off off no voltage supply U AUX < 5 V

flashes at 2 Hz voltage supply too low 5 V ≤ U AUX ≤ 18 V on off voltage supply OK 18 V ≤ U AUX ≤ 36 V

flashes at 8 Hz voltage supply too high U AUX > 36 V17

LED red LED green Status Note on off no connection to the Profibus DP master Profibus DP protocol stack in the device does not run or no connection to the DP master

flashes at 2 Hz connection to Profibus DP master exists, no cyclical data exchange device is in the "WAIT_PRM" or "WAIT_CFG" state off on connection to the Profibus DP master exists, cyclical data exchange running device is in the "DATA_EXCH" state"

LED green LED yellow Status Note off off no connection to another Ethernet counterpart link status "no link"“ on off connection to Ethernet counterpart exits, no data exchange link status "link", "no traffic"

flashes sporadi- cally connection to Ethernet coun- terpart exists, data exchange running link status "link", "traffic"18

7.2.4 LEDs IO1 ... IO4

The LED indications of the process connections differ with each connection configuration. Use as input to IEC 61131 LED green LED yellow Status Note off off interface deactivated interface in DP master not configured on off interface activated, input on L level (0 V)

on on interface activated, input on H level (24 V)

flashes at 8 Hz flashes at 8 Hz overload or short circuit - Use as output to IEC 61131 LED green LED yellow Status Note off off interface deactivated interface in DP master not configured on off interface activated, output L-active (0 V)

on on interface activated, output H-active (24 V)

flashes at 8 Hz flashes at 8 Hz overload or short circuit -19

Use with RFID read/write heads LED green LED yellow Status Note off off interface deactivated interface in DP master not configured flashes at 2 Hz off interface activated, antenna off

on off interface activated, tag not in the field

on on interface activated, tag in the field

flashes at 8 Hz flashes at 8 Hz overload, short-circuit or communication error

7.2.5 Special device- LED indications

LED Status Note green AUX LED on yellow AUX LED flashes at 8 Hz yellow IO1...IO4 LEDs flash at 8 Hz Device is in the service mode "emergency system started". A firmware update is neces- sary and can be executed via the web server. green AUX LED on yellow AUX LED flashes at 8 Hz green IO1...IO4 LEDs flash at 8 Hz yellow IO1...IO4 LEDs flash at 8 Hz Major error, device has to be returned. Hardware fault or permanent data in the device are corrupt.20 LED Status Note green AUX LED on yellow AUX LED flashes at 8 Hz yellow IO3 LED flashes at 8 Hz Reset to factory settings - 8 Diagnosis Errors occurring during operation can be evaluated via the Profibus DP diagnos- tics and via the LED status indications (chapter → 7). 9 Technical data

The device manual can be found at: www.ifm.com → data sheet search → DTE100 → operating instructions 10 Maintenance, repair and disposal ► Dispose of the device in accordance with the national environmental regula- tions. 11 Approvals/standards The EC declaration of conformity and approvals can be found at: www.ifm.com → data sheet search → DTE100 → Approvals21

12 Scale drawing M12x1 M12x1

6.4 Raccords process IO-1 ... IO-4