ZIBTM130 - Cement mixer Zipper - Free user manual and instructions

USER MANUAL ZIBTM130 Zipper

CE-CONFORM: This product complies with EC-directives

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

Protective clothing!

Stop and pull out the power plug before any break and engine maintenance!

Set up and run the concrete mixer on a solid, level base only!

Do not move the concrete mixer during operation!

Do not reach into the drum when it is running!

Warning of rotating parts!

Warning against hand injuries (bruises)!

Keep safety distance!

The connection of the machine to the electric power supply and the following checks have to be carried out by a respectively trained electrician only!

1. The electronic connection of the machine is designated for operation with a grounded power socket!

2. The connector plug may not be manipulated.

3. The mains supply must be secured with 16A:

4. Check, whether the feeding voltage and the Hz comply to the required values of the machine. A

deviation of feeding voltage of ±5% is allowed.

5. After connecting check the right running direction

6. Make sure that a possible extension cord is in good condition and suitable for the transmission of

power. An undersized cord reduces the transmission of power and heats up.

7. A damaged cable must be replaced immediately

HINWEIS Sollten sie sich bei notwendigen Reparaturen nicht in der Lage fühlen diese ordnungsgemäß zu verrichten, oder besitzen sie die vorgeschriebene Ausbildung dafür nicht, ziehen sie immer eine Fachwerkstätte zum Beheben des Problems hinzu.PREFACE (EN) ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 25 ZI-BTM130 10 PREFACE (EN) Dear Customer! This manual contains important information and advice for the correct and safe use and maintenance of the concrete mixer ZI-BTM130. Following the usual commercial name of the machine (see cover) is substituted in this manual with the name "machine". The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine. Please follow the security instructions! Please read the entire manual, to prevent misunderstandings, machine damage or even injuries! Due to continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us. Technical changes excepted! Copyright law © 2018 This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

ZIPPER MASCHINEN GmbH Gewerbepark 8, 4707 Schlüsslberg AUSTRIA Tel.: [phone] Fax: [phone] Mail: [e-mail] ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 26 ZI-BTM130 11 SAFETY Intended Use The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual. All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The machine is used for: Concrete and mortar production. Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors. Ambient conditions The machine may be operated: humidity max. 70% temperature +5°С to +40°С (+41°F to +104°F)

The machine shall not be operated in areas exposed to increased fire or explosion hazard. Prohibited use The operation of the machine outside the stated technical limits described in this manual is forbidden. Operation of the machine with open motor cover is prohibited. The use of the machine not being suitable for the use of the machine and not being certified is forbidden. Any manipulation of the machine and parts is forbidden. The use of the machine for any purposes other than described in this usermanual is forbidden. The unattended operation on the machine during the working process is forbidden! It is not allowed to leave the immediate work area during the work is being performed. The machine is not permitted for the processing of food! Any other utilisation counts as improper use especially mixing combustible or explosive materials is forbiddenSAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 27 ZI-BTM130 Security instructions Missing or non-readable security stickers have to be replaced immediately! The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine! To avoid malfunction, machine defects and injuries, read the following security instructions!

Make sure the work area is lighted sufficiently Do not overload the machine Provide good stability and keep balance all times Always stay focused when working. Reduce distortion sources in your working environment. The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden.

Respectively trained people only and only one person shall operate the machine. Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area. Make your workshop childproof. Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m

Use personal safety equipment: safety goggles, safety shoes S1, work wear, safety gloves (EN 388, class 3111) when working with or on the machine.

Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops. Always disconnect the machine prior to any actions performed at the machine. Avoid unintentional starting Do not use the machine with damaged switch

The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire, cutting injury; Protect the machine from dampness (causing a short circuit) Use power tools and machines never in the vicinity of flammable liquids and gases (danger of explosion) Check the cable regularly for damage When working with the machine outdoors, use extension cables suitable for outdoor use Protect the cable from heat, oil and sharp edges Avoid body contact with earthedSAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 28 ZI-BTM130

Keep Hands and feet away from rotating parts. Do not reach into the drum when it is running! Do not insert any object into the running drum e.g., shovel etc. Risk of physical injury when mixing drum is rotating. Warning against hand injuries (bruises on the sprocket)!

NOTICE Emergency procedure A first aid kitin accordance with ISO 3864 shouldalwaysbe readily availablefor apossible accident. Initiatetheviolationin accordance with thenecessaryfirst aidmeasures. Whenrequesting support,provide the following details:

1. Place of accident

3. Number of injured people

Remaining risk factors

Itis important to ensurethat each machinehasremaining risks. In the executionof all work(eventhe simplest) greatestattention is required.Asafe workingdepends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine´s construction and design: Despite of correct and proper use and maintenance there remain some residual risk factors: Risk of injury to the hands / fingers by the rotating drum during operation. Risk of injury: hair and loose clothing, etc. can be captured and wound up! Safety regulations must be observed with regard to clothing. Risk of injury due to contact with live electrical components. Risk of injury by tipping the machine Risk of injury due to dust emissions from cement or additives These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.OPERATION ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 29 ZI-BTM130 12 OPERATION Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device. Operation instructions

Perform all machine settings with the machine being disconnected from the power supply!

HINWEIS Install and operate the concrete mixer on a solid and flat surface (making sure it does not fall over). Keep the working area clear by tripping hazards. It should be possible to swivel the drum to the right and left. There must be sufficient space for a wheelbarrow under the drum, so that it can be emptied. The mixer drum to be only filled and emptied when the engine is running. Pay attention to the rotation direction of the mixer drum. Do not move the concrete mixer during operation! Regularly check the contact pressure of the swiveling wheel. If it were necessary, re-tighten the tension spring. Operation Switch On-Off: Plug the machine into a socket. Push „I“ (green button) to switch on Push „0“ (red button ) to switch off

Swiveling the drum: To swivel the drum, pull back the swiveling wheel (1), so that the drum can be moved (2). When the drum is in the desired position, lock the swiveling wheel again.OPERATION ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 30 ZI-BTM130 Filling: Before filling the drum, ensure that the opening is aligned in such a way that the mixture cannot fall out of the drum. Put the mixture in when the drum is rotating (do not overfill the drum!)

Mixing: Adjust the drum a little bit lower. Thus a good mixing result is achieved

Emptying: Swivel the drum in the downward direction to empty it. Ensure that there is an adequate container under the drum (e.g., wheelbarrow). Ensure that no mixture falls on the ground ATTENTION! The full drum is heavy!

Don’t clean or do maintenance on the machine while it is still connected to the power supply: Damages to machine and injuries might occur due to unintended switching on of the machine! Therefore: Switch the machine off and disconnect it from the power supply be-fore any maintenance works or cleaning is carried out

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only. Before first operation as well as later on every 100 operation hours you should lubricate all connecting parts (if required, remove beforehand with a brush all dust). Check regularly the condition of the security stickers. Replace them if required. Check regularly the condition of the machine. The good condition and perfect adjustment of the guiding rollers is essential for a smooth band guidance and a clean cut. Store the machine in a closed, dry location. NOTICE Clean your machine regularly after every usage – it prolongs the machines lifespan and is a pre- requisite for a safe working environment. Repair jobs shall be performed by respectively trained professionals only! Maintenance plan After each workshift: Clean the machine, especially the drum After 25 hours of operation Grease the sprocket Check tension of the v-belt V-Belt adjusting Remove the cover of the motor housing, check the belt tension (on pressing the belt with the finger, it should yield by approx. 5mm.) Belts are wear and tear parts that must be replaced after a certain period. If necessary, detach the screws on the motor, replace the belt, adjust the correct tension and tighten the screws again. Reinstall the motor cover. Transport Set the filling opening downwards. Lift the machine at the transport handles and move the machine During transportation by motor vehicle, remove the screws and fold the stands. Lock the mixer with a strap to prevent displacementTROUBLE SHOOTING ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 32 ZI-BTM130 Cleaning Clean the drum with water after each use of the concrete mixer. Remove cement and mortar residues. Do not tap motor casing and drum with a shovel or any other hard object, as these can be damaged. TIP: Fill the drum with water and a little crushed stone or gravel and turn on the machine. Empty after a few minutes.

The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface! Clean the machine surface with a wet cloth soaked in a mild solution

Disposal Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old

14 TROUBLE SHOOTING BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, DISCONNECT THE MACHINE FROM THE POWER SUPPLY. Trouble Possible cause Solution Motor does not start Switch defective Repair switch Power supply is off Repair power supply Fuse is defectivet Change fuse Motor grows, runs but does not start Sprocket blocked Switch the machine off , unplug it and clean it or replace the ring gear components Defective condenser Contact Service hotline Machine starts but getting blocked under small load and switches automatically off The extension cable is too long or with a small cross section Check capture power supply The socket is too far from the main line and the extension cable has a small cross section Check capture power supply The contact pressure of the swiveling wheel is too loose The tension spring is not sufficiently tight Tighten the screw on the tension spring Drum does not rotate after starting the machine V-belt is damaged or not sufficiently tight Check v-belt; Change v-belt if it is necessary

Axle Bracket 1 52 3.5X16 Self-tapping 3.5X16