TCH22EAP2(50ST) - Hedge trimmers HiKOKI - Free user manual and instructions

Product type	Petrol hedge trimmer
Brand	HiKOKI
Model	TCH22EAP2(50ST)
Engine displacement	21.1 ml (1.34 cu in)
Spark plug	NGK BMR7A
Fuel tank capacity	0.30 L (10.1 fl oz)
Dry weight	4.3 kg
Blade length	500 mm (19.7 inches)
Blade type	Double-sided
Sound pressure level LpA	97 dB(A)
Measured sound power level Lw	102 dB(A)
Guaranteed sound power level LwA	104 dB(A)
Vibrations front handle	7.0 m/s²
Vibrations rear handle	7.5 m/s²
Power source	2-stroke petrol/oil mixture (ratio 25:1 to 50:1)
Main functions	Hedge and thin branch cutting; multi-position swivel handle
Safety	Stop switch, hand guard, choke, emergency stop
Maintenance and cleaning	Regular cleaning of air filter, spark plug, blades; lubrication of blades and gearbox
Spare parts and repairability	Parts available from Tanaka/HiKOKI dealers; replacement of spark plug, filter, blades
Accessories included	Blade sheath, multi socket wrench, instruction manual

Frequently Asked Questions - TCH22EAP2(50ST) HiKOKI

How to start the TCH22EAP2 hedge trimmer?

Set the switch to ON, press the primer bulb 10 times, close the choke, pull the starter cord vigorously. When the engine attempts to start, open the choke and pull again.

What petrol/oil mix to use?

Use unleaded petrol (octane 89) mixed with 2-stroke engine oil. The ratio can vary from 25:1 to 50:1 depending on oil type. In California, use 50:1. Never use multigrade or used oil.

How to adjust idle speed?

Turn the T screw clockwise until the blade starts to move, then turn it back until the blade stops. The engine should run smoothly in all positions.

What if the blade doesn't cut properly?

Check for debris and clean the blade with a wire brush. If the blade is dull, have it sharpened. Ensure correct blade gap (tighten bolts then loosen about 5/8 turn).

How to clean the air filter?

Remove the filter cover, take out the element, wash it in warm soapy water, dry it, then soak it in 2-stroke engine oil and squeeze out excess. Replace if worn.

How to lubricate the blade?

Use machine oil (bicycle oil) and lubricate the blade after each use. Wipe off excess with a cloth. For the gearbox, apply 3 g of lithium grease every 20 hours.

When to replace the spark plug?

Replace the spark plug after about 100 hours of use or if electrodes are damaged. The gap should be 0.6 mm (0.024 inch). Preferably use a spark plug with resistor suppression.

What safety precautions to take?

Always wear safety goggles, helmet, gloves, trousers and safety shoes. Maintain a safety perimeter of 15 m. Never use in a confined space. Read the manual thoroughly before use.

How to store the unit long-term?

Drain the fuel tank, run the engine until it stops. Clean the unit, add a few drops of oil into the cylinder through the spark plug hole and turn the engine by hand. Store in a dry, moisture-free place.

Where to find spare parts for the TCH22EAP2?

Spare parts are available from Tanaka/HiKOKI dealers. Use only genuine parts to ensure safety and performance.

USER MANUAL TCH22EAP2(50ST) HiKOKI

Model TCH 22EAP2 (50ST)/TCH 22EBP2 (62ST) Modèle TCH 22ECP2 (62ST)/TCH 22ECP2 (78ST) Modelo

Hedge Trimmer Taille-Haies Cortasetos

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

AVERTISSEMENT

NOTE: Some units do not carry them.

	Symbols ▲WARNING The following show symbols used for the machine. Be sure that you understand their meaning before use.
	It is important that you read, fully understand and observe the following safety precautions and warnings. Careless or improper use of the unit may cause serious or fatal injury.	○	Off /Stop
	Read, understand and follow all warnings and instructions in this manual and on the unit.	STOP	Emergency stop
	Always wear eye, head and ear protectors when using this unit.	○	Fuel and oil mixture
	Choke - Run position (Open) Hot surface	○
	Choke - Choked position (Closed)		Before using your machine • Read the manual carefully. • Check that the cutting equipment correctly assembled and adjusted. • Start the unit and check the carburetor adjustment. See “MAINTENANCE”.
	On/Start

Contents

WHATISWHAT? 3

WARNING AND SAFETY INSTRUCTIONS 4

SPECIFICATIONS 6

OPERATING PROCEDURES 6

MAINTENANCE 8

TROUBLESHOOTING 11

WHAT IS WHAT?

Since this manual covers several models, there may be some difference between these illustrations and your unit. Use the instructions that apply to your unit.

1. Recoil starter
2. Fuel tank
3. Throttle lever lockout
4. Throttle lever
5. Front handle
6. Rear handle
7. Spark plug
8. Hand guard
9. Cutting blade
10. Air cleaner
11. Stop switch
12. Blade guide
13. Gear case
14. Choke lever
15. Lock lever
16. Priming bulb
17. Blade case
18. Combi box spanner
19. Handling instructions

TCH22EAP2 (50ST), TCH22EBP2 (62ST)
TCH22ECP2 (62ST), TCH22ECP2 (78ST)

WARNING AND SAFETY INSTRUCTIONS

Keep for future reference.

THIS HEDGE TRIMMER CAN CAUSE SERIOUS INJURIES. Read the instructions carefully for the correct handling, preparation, maintenance, starting and stopping of the hedge trimmer. Become familiar with all controls and the proper use of the hedge trimmer.

Operator safety

Always wear a safety face shield or goggles.
Always wear heavy, long pants, boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair so it is above shoulder length.
Do not operate this tool when you are tired, ill or under the influence of alcohol, drugs or medication.
- Never let a child or inexperienced person operate the machine.
Beware of overhead power lines.
Wear hearing protection.
- Never start or run the engine inside a closed room or building. Breathing exhaust fumes can kill.
- Keep handles free of oil and fuel.
Keep hands away from cutting equipment.
Do not grab or hold the unit by the cutting equipment.
- When the unit is turned off, make sure the cutting attachment has stopped before the unit is set down.
- When operation is prolonged, take a break from time to time so that you may avoid possible Hand-Arm Vibration Syndrome (HAVS) which is caused by vibration.
If the cutting mechanism strikes any foreign object or the hedge trimmer starts making any unusual noise or vibration, shut off the power source and allow the hedge trimmer to stop. Disconnect the spark plug wire from the spark plug and take the following steps:
- Inspect for damage;
- Check for, and tighten, any loose parts;
- Have any damaged parts replaced or repaired with parts having equivalent specifications.

WARNING

• Antivibration systems do not guarantee that you will not sustain Hand-Arm Vibration Syndrome or carpal tunnel syndrome. Therefore, continual and regular users should monitor closely the condition of their hands and fingers. If any symptoms of the above appear, seek medical advice immediately.
• If you are using any medical electric/electronic devices such as a pacemaker, consult your physician as well as the device manufacturer prior to operating any power equipment.
• When a foreign object is caught in the blade, turn off the engine, and remove the foreign object carefully using a plier etc., after the hedge trimmer has been cooled down. Be careful when removing the foreign object, since the blade may move because of the backlash.

Unit/machine safety

Inspect the entire unit/machine before each use. Replace damaged parts. Check for fuel leaks and make sure all fasteners are in place and securely tightened.
Replace parts that are cracked, chipped or damaged in any way before using the unit/machine.
- Keep others away when making carburetor adjustments.
Use only accessories as recommended for this unit/machine by the manufacturer.

WARNING

Never modify the unit/machine in any way. Do not use your unit/machine for any job except that for which it is intended.

Fuel safety

Mix and pour fuel outdoors and where there are no sparks or fl ames.
Use a container approved for fuel.
- Never remove the fuel cap or add fuel with the power source running. Allow engine and exhaust components to cool down before refuelling.
Do not smoke or allow smoking near fuel or the unit/machine or while using the unit/machine.
Never refuel indoors.
Wipe up all fuel spills before starting engine.
Move at least 3m away from fueling site before starting engine.
Stop engine before removing fuel cap.

Empty the fuel tank before storing the unit/ machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.
- Store unit/machine and fuel in area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc.

WARNING

Fuel is easy to ignite or get explosion or inhale fumes, so that pay special attention when handling or fi lling fuel.

Cutting safety

Do not cut any material other than plant hedge.
Inspect the area to be cut before each use. Remove objects which can be thrown or become entangled.
For respiratory protection, wear an aerosol protection mask when cutting the grass after insecticide is scattered.
- Keep others including children, animals, bystanders and helpers outside the 15m hazard zone. Stop the engine immediately if you are approached.
Hold the unit/machine firmly with both hands.
- Keep firm footing and balance. Do not overreach.
- Keep all parts of your body away from the muffler and cutting attachment when the engine is running.
- Keep cutting tool below shoulder level. NEVER operate unit from a ladder, while in a tree or from any unstable support.
- When relocating to a new work area, be sure to shut off the machine and ensure that all cutting attachments are stopped.
- Never place the machine on the ground when running.
Always carry a first-aid kit when operating any power equipment.
- Never start or run the engine inside a closed room or building and/or near the infl ammable liquid. Breathing exhaust fumes can kill.

Maintenance safety

Maintain the unit/machine according to recommended procedures.
Disconnect the spark plug before performing maintenance except for carburetor adjustments.
- Keep others away when making carburetor adjustments.
Use only genuine Tanaka replacement parts as recommended by the manufacturer.

• When the hedge trimmer is stopped for servicing, inspection or storage, shut off the power source, disconnect the spark plug wire from the spark plug and make sure all moving parts have come to a stop.

Allow the hedge trimmer to cool before making any inspection, adjustment, etc.

Transport and storage

○ Carry the unit/machine by hand with the engine stopped and the muffler away from your body.
- Allow the engine to cool, empty the fuel tank, and secure the unit/machine before storing or transporting in a vehicle.
Empty the fuel tank before storing the unit/ machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak.
- Store unit/machine out of the reach of children.
Clean and maintenance the unit carefully and store it in a dry place.
Make sure engine switch is off when transporting or storing.
- When transporting in a vehicle or storage, cover blade with blade cover.

If situations occur which are not covered in this manual, take care and use common sense. Contact your Tanaka dealer if you need assistance. Pay special attention to statements preceded by the following words:

WARNING

Indicates a strong possibility of severe personal injury or loss of life, if instructions are not followed.

CAUTION

Indicates a possibility of personal injury or equipment damage, if instructions are not followed.

NOTE

Helpful information for correct function and use.

CAUTION

Do not disassemble the recoil starter. You may get a possibility of personal injury with recoil spring.

SPECIFICATIONS

MODEL	TCH22EAP2 (50ST)	TCH22EBP2 (62ST)	TCH22ECP2 (62ST)	TCH22ECP2 (78ST)
Engine Size (cu. in.) 1.34 (21.1 ml)
Spark Plug NGK BMR 7A
Fuel Tank Capacity (fl . oz)	10.1 (0.30 l)
Dry Weight (lbs) 9.5 (4.3 kg)	10.4 (4.7 kg) 11.0	(5.0 kg) 11.5 (5.2 kg)
Overall blade length (in.) 19.7 (500 mm) 24.4 (620 mm) 24.4 (620 mm) 30.7 (780 mm)
Blade type Double-sided
Sound pressure level LpA (dB(A)) (ISO 10517)	97
Sound power level Lw measured (dB (A)) (2000/14/EC, ISO 10517)	102
LwA (dB (A)) 104
Vibration level (m/s2) (ISO 10517)
Front handle	7.0	9.1	2.8	2.8
Rear handl	7.5	9.1	3.4	2.8

NOTE

Equivalent noise level/vibration level are calculated as the time-weighted energy total for noise/vibration levels under various working conditions with the following time distribution: ISO 10517....1/5 idle, 4/5 racing. 2000/14/EC....only racing.

• All data is subject to change without notice.

OPERATING PROCEDURES

Fuel (Fig. 1)

WARNING

The hedge trimmer is equipped with a two-stroke engine. Always run the engine on fuel, mixed with oil.

Provide good ventilation, when fueling or handling fuel.

Fuel

Always use branded 89 octane unleaded gasoline.
Use genuine two-cycle oil or use a mix between 25:1 to 50:1, please consult the oil bottle for the ratio or Tanaka dealer.
Only for the state of California at 50:1.
If genuine oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle engine use (JASO FC GRADE OIL or ISO EGC GRADE). Do not use BIA or TCW (2-stroke water-cooling type) mixed oil.
Never use multi-grade oil (10W/30) or waste oil.
Always mix fuel and oil in a separate clean container.

Always start by filling half the amount of fuel, which is to be used. Then add the whole amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of fuel.

Mix (shake) the fuel-mix thoroughly before filling the fuel tank.

Fig. 1

Fueling

WARNING (Fig. 2)

Always shut off the engine before refueling.
- Slowly open the fuel tank (1), when filling up with fuel, so that possible over-pressure disappears.
- Tighten the fuel cap carefully, after fueling.
Always move the unit at least 10 ft (3 m) from the fueling area before starting.

Fig. 2

Before fueling, clean the tank cap area carefully, to ensure that no dirt falls into the tank. Make sure that the fuel is well mixed by shaking the container, before fueling.

Starting

CAUTION

Before starting, make sure the cutting attachment does not touch anything.

1. Set stop switch (2) to ON position (A). (Fig. 3)

Fig. 3

• Push priming bulb (4) about ten times so that fuel flows into carburetor. (Fig. 4)

Fig. 4

1. Set choke lever (5) to CLOSED position (B). (Fig. 5)

Fig. 5

1. Pull recoil starter briskly, taking care to keep the handle in your grasp and not allowing it to snap back. (Fig. 6)

Fig. 6

1. When you hear the engine attempts to start, return choke lever to RUN position (open) (C). Then pull recoil starter briskly again.

NOTE

If engine does not start, repeat procedures from 2 to 3.

1. After starting engine, allow the engine about 2-3 minutes to warm up before subjecting it to any load.

Cutting

When cutting, operate engine at full throttle as this maintains proper blade speed. When trimming top of hedge, hold trimmer so blades are between 15 and 30 degrees from a horizontal position and swing trimmer in an arc toward edge of hedge to sweep cuttings off. When trimming sides of hedge, hold blade vertically and swing unit in an arc.

NOTE

Multi-position twist handle (Fig. 7)

The rear control handle turns 90 degrees to provide comfortable use while accommodating a variety of cutting angles. The handle allows for five different locking positions. Before attempting to adjust rear handle, make sure the machine is at idle or engine is shut off.

The throttle lever cannot be engaged if the handle is not secured (the lock lever is pressed).

To rotate the handle; push the lock lever (6) allowing the handle to turn. Rotate the handle to the desired 0^ , 45^ or 90^ locking position and release the lock lever (6) to lock the handle in place.

D: LOCK

E: UNLOCK

Fig. 7

Stopping (Fig. 8)

Decrease engine speed, and push stop switch to stop position (F).

Fig. 8

NOTE

If the engine does not stop, it can be forced to stop by rotating the choke lever to the choked position. Before restarting the engine, ask our dealer for repairs.

MAINTENANCE

MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEM MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL.

Carburetor adjustment (Fig. 9)

WARNING

The cutting attachment may be spinning during carburetor adjustments.
- Never start the engine without the complete clutch cover. Otherwise the clutch can come loose and cause personal injuries.

In the carburetor, fuel is mixed with air. When the engine is test run at the factory, the carburetor is adjusted. A further adjustment may be required, according to climate and altitude. The carburetor has one adjustment possibility:

T = Idle speed adjustment screw.

Fig. 9

Idle speed adjustment (T)

Check that the air filter is clean. When the idle speed is correct, the cutting attachment will not rotate. If adjustment is required, close (clockwise) the T-screw, with the engine running, until the cutting attachment starts to rotate. Open (counter-clockwise) the screw until the cutting attachment stops. You have reached the correct idle speed when the engine runs smoothly in all positions well below the rpm when the cutting attachment starts to rotate.

If the cutting attachment still rotates after idle speed adjustment, contact Tanaka dealer.

Air fi I ter (Fig. 10)

The air fi liter must be cleaned from dust and dirt in order to avoid:

Carburetor malfunctions.
Starting problems.
Engine power reduction.
Unnecessary wear on the engine parts.
Abnormal fuel consumption.

Clean the air fiiter daily or more often if working in exceptionally dusty areas.

Fig. 10

Cleaning the air fi Iter

Remove the cleaner cover and the fi liter. Rinse it in warm soap suds. Check that the fi liter is dry before reassembly. An air fi liter that has been used for some

time cannot be cleaned completely. Therefore, it must regularly be replaced by a new one. A damaged fi ler must always be replaced.

NOTE

Saturate the element in 2-cycle oil or the equivalent. Squeeze the element to distribute the oil completely and to remove any excess oil.

Spark plug (Fig. 11)

The spark plug condition is influenced by:

An incorrect carburetor setting.
Wrong fuel mixture (too much oil in the gasoline).
A dirty air filter.
Hard running conditions (such as cold weather).

These factors cause deposits on the spark plug electrodes, which may result in malfunction and starting difficulties. If the engine is low on power, difficult to start or runs poorly at idling speed, always check the spark plug fi rst. If the spark plug is dirty, clean it and check the electrode gap. Readjust if necessary. The correct gap is 0.024'' (0.6mm) . The spark plug should be replaced after about 100 operation hours or earlier if the electrodes are badly eroded.

Fig. 11

NOTE

In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this machine was originally equipped with resistor spark plug, use the same type of spark plug for replacement.

Cutting blade (Fig. 12)

The blades are installed to the blade guide with the four, five or six bolts. Those bolts are tightened with a clearance so that the blades can move smoothly.

Fig. 12

When clearance is too small

The blades do not move properly and the sliding surfaces may seize.

When clearance is too large

The blades are poor in sharpness.

To adjust the blade clearance

1. Loosen the blade fi xing nuts.
2. Fully tighten the blade fi xing bolts and then loosen them approx. 5/8 turn.
3. With the bolts set at that position, tighten the blade fi xing nuts.

Be sure to replace blade guide fixing bolts when they are loosened, worn or damaged. Also be sure to replace damaged cutter blade.

Lubricating the blade (Fig. 13)

During trimming, sap adhering to the blade edge will increase load.

Use machine oil (or bicycle oil or the like) to lubricate the blade and wipe the blade with a cloth. To prevent the blade from rusting, be sure to lubricate the blade after use and when it will not be used for an extended period of time before placing it in the blade case.

Fig. 13

Gear case (Fig. 14)

Apply a good quality lithium based grease through the grease fitting until a small amount comes out between the cutting blades and the gear case. Lubricate the grease from the grease nipple (indicated by an arrow) next to the gear case using a commercially available cartridge grease gun.

Fig. 14

NOTE

Lubrication should be applied 3g at 20 hour intervals and more frequently with heavy use.

Fuel fi Iter (Fig. 15)

Remove the fuel filter from the fuel tank and thoroughly wash it in solvent. After that, push the fi liter into the tank completely.

Fig. 15

NOTE

If the filter is hard due to dust and dirt, replace

Cleaning the cylinder fins (Fig. 16)

When leaves get caught between cylinder fins (7), the engine may overheat, resulting in lower output. To avoid this, always keep cylinder fins and cylinder cover clean.

Every 100 operating hours, or once a year (more often if conditions require), clean fins and external surfaces of engine of dust, dirt and oil deposits which can contribute to improper cooling.

Fig. 16

Cleaning the muffler (Fig. 17)

Remove the muffler and spark arrestor (if equipped), and clean out any excess carbon from the exhaust port or muffler inlet every 100 hours of operation.

Fig. 17

For long-term storage

Drain all fuel from the fuel tank. Start and let engine run until it stops. Repair any damage which has resulted from use. Clean the unit with a clean rag, or high pressure air hose. Put a few drops of two-cycle engine oil into the cylinder through the spark plug hole, and spin the engine over several times to distribute oil. Cover the unit and store it in a dry area.

Maintenance schedule

Below you will find some general maintenance instructions. For further information please contact your Tanaka dealer.

Daily maintenance

Clean the exterior of the hedge trimmer.
Check the blade guide for damage or cracks. Change the guard in case of impacts or cracks.
Check that the blade is sharp, and without cracks.
Check that the blade nut is sufficiently tightened.
Make sure that the blade blunt guard is undamaged and that it can be securely fitted.
Check that nuts and screws are sufficiently tightened.

Weekly maintenance

Check the starter, especially cord and return spring.
Clean the exterior of the spark plug.
Remove it and check the electrode gap. Adjust it to 0.024^ (0.6 mm), or change the spark plug.
Clean the cooling fins on the cylinder and check that the air intake at the starter is not clogged.
Check gear case is filled with grease.
Clean the air fi Iter.

Monthly maintenance

Rinse the fuel tank with gasoline.
Clean the exterior of the carburetor and the space around it.
Clean the fan and the space around it.

TROUBLESHOOTING

Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the Tanaka dealer.

	Symptom Possible	cause Remedy
Tool Does not operate. Foreign matter is lodged in the blade.			When there is foreign matter in the blade, use a pair of tongs or similar tool to remove it. Take great care since the tool may start operating when the foreign matter has been removed. Sap or rust may also prevent the blade from operating. Use a wire brush or similar tool to remove sap or rust.
The tool does not trim well.	The blade stopped because it was used to cut a branch whose width exceeded the blade's cutting capacity. NOTE Work that will repeatedly cause the blade to stop will eventually damage the tool.	The blade stopped because it was used to cut a branch whose width exceeded the blade's cutting capacity. NOTE Work that will repeatedly cause the blade to stop will eventually damage the tool.	Some garden trees have wood that is very hard and may be beyond the capacity of the tool even if it is of a width that is within normal capacity. Use a pair of pruning shear to remove thick branches before starting work. An oblique cut may also exceed the capacity of the tool since the length of the cut increases. Be sure to trim thick branches

SIGNIFICATION DES SYMBOLES

Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave,

Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10,

Mississauga, ON, L4V 1T6

810

Code No. E99252966 NA

Printed in China