Flex AE80B - Fan BROAN - Free user manual and instructions

Brand	Broan
Model	Flex AE80B
Product Type	Ceiling / Wall Fan
Series	Roomside / FlexMC
Recommended Use	General Ventilation
Electrical Supply	120 VAC, Single Phase
Adjustable Airflow (some models)	50, 80, or 110 CFM (cubic feet per minute)
Recommended Duct Diameter	10 cm (4 in) round
Housing Dimensions (cutout)	24.8 cm x 26.7 cm (9¾ in x 10½ in)
Minimum Mounting Height for Wall Installation	2.4 m (8 ft) above floor
Restricted Zone (above a range)	Do not install in cooking area (45° on each side)
Installation above a bathtub/shower	Yes (ceiling only) with ground fault circuit interrupter (GFCI)
Motor Type	Permanently lubricated, maintenance-free
Maintenance and Cleaning	Clean interior with a vacuum cleaner fitted with a dusting brush
Replacement Parts Available	Fan assembly (motor + blower wheel), grille, damper/duct connector
Warranty / Technical Support	Broan-NuTone: USA 800-558-1711, Canada 800-567-3855
Connectivity / Control	On/off switch (sold separately), Flex series controller module
Air Exhaust	Must always discharge air outdoors
Material / Finish	Metal housing, plastic or metal grille depending on model
Approximate Weight	About 3 kg (estimated)

Frequently Asked Questions - Flex AE80B BROAN

Where can I install the Flex AE80B fan?

The fan can be installed on the ceiling or wall (at least 2.4 m from the floor). It can also be installed above a bathtub or shower if on the ceiling and protected by a GFCI.

What type of duct should I use?

Use a round duct 10 cm (4 in) in diameter. A 4 to 6 inch (10 to 15 cm) adapter is included with some models. For optimal performance, use the shortest and straightest duct runs possible.

How do I clean the fan?

Lower or remove the grille, then clean the interior with a vacuum cleaner fitted with a dusting brush. The motor is permanently lubricated and does not require oil.

What should I do if the fan becomes noisy?

Check that the fan is clean and the blades are balanced. If the motor bearings are abnormally noisy, replace the fan assembly (motor and blower wheel).

Can I use this fan in a kitchen?

No, this fan is designed for general ventilation only. Do not install it in the cooking area (within 45° of the cooking appliance) and do not use it to exhaust vapors or hazardous materials.

How do I adjust the airflow (CFM)?

Some models allow selecting 50, 80, or 110 CFM using a selector located on the housing. Refer to the manual for specific settings.

What is the required electrical power?

The fan operates on standard 120 VAC power. It must be connected to a circuit protected by a GFCI if installed above a bathtub or shower.

Can I install the fan myself?

Installation and electrical work must be performed by a qualified person in accordance with applicable codes. Make sure to disconnect the power before any intervention.

What are the cutout dimensions for a retrofit?

The opening must be 24.8 cm (9¾ in) parallel to the joists and 26.7 cm (10½ in) perpendicular. A cutout template may be included on the packaging.

Where can I find replacement parts or support?

Visit Broan-NuTone.com or call 800-558-1711 (USA) or 800-567-3855 (Canada) for parts, warranty, or technical support.

USER MANUAL Flex AE80B BROAN

Roomside / Flex™ Series Fan READ AND SAVE THESE INSTRUCTIONS

For Warranty Statement, Service Parts, Technical Support, or to Register your product, please visit our website or call: In the United States - Broan-NuTone.com 800-558-1711. In Canada - Broan-NuTone.ca 800-567-3855.

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fi re-rated construction codes and standards.
4. Suffi cient air is needed for proper combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
6. Ducted fans must always be vented to the outdoors.
7. Acceptable for use over a tub or shower when connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit (ceiling installation only).
8. This unit must be grounded.

CAUTION

1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.
2. This product can be installed in a wall if mounted 8-ft. or more above the floor.
3. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
4. Please read specification label on product for further information and requirements.

CLEANING & MAINTENANCE

For quiet and efficient operation, long life, and attractive appearance - lower or remove grille and vacuum interior of unit with the dusting brush attachment.

The motor is permanently lubricated and never needs oiling. If the motor bearings are making excessive or unusual noises, replace the blower assembly (includes motor and impeller).

OPERATION

Use an on/off switch to operate the fan.

Refer to Broan's catalog for a complete line of accessories/controls to effectively adapt these fans to your requirements.

IMPORTANT - The ducting from this fan to the outside of the building has a strong effect on the air flow, noise and energy use of the fan. Use the shortest, straightest duct routing possible for best performance, and avoid installing the fan with smaller ducts than recommended. Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed with existing ducts may not achieve their rated airflow.

OPTION - To mount housing anywhere between ceiling framing: Use optional Hanger Bar Kit (sold separately from local distributors or website). Follow mounting instructions included with kit.

ALL INSTALLATIONS

1 Remove all packing material, unplug and remove blower from fan housing.

Two-panel illustration showing a hand operating a mechanical device with a rotating arm and a close-up of the interior (no text or symbols)

2 Remove wiring panel from fan housing (if already installed).

Illustration of hands installing a component with an arrow indicating upward motion (no text or symbols present)

Some models only: Select 50, 80 or 110 CFM based on your room size and desired air flow.

4 Some models only: A pair of fl anges may be attached to housing if desired or required.

Snap both fl ange pieces under rolled-over edge of housing (all four sides).

Technical line drawing of a mechanical housing or enclosure with mounting holes and internal components (no text or symbols)

For Retrofi t Installation - Skip to Page 3.

NEW INSTALLATION

5 Attach damper/duct connector to fan housing.

Push connector through opening from inside of housing.

Engage tabs and secure with screw from parts bag.

6 Mount housing to ceiling structure.

Make sure bottom of housing will be fl ush with fi nished ceiling.

For proper location using 1/2" ceiling material: Bend out housing tabs (on outside of housing) to fit against bottom of joist.

Secure housing through mounting ears with appropriate fasteners. If mounting housing to I-joist, use wood blocking as shown.

7 Connect 4-in. round duct.

Technical diagram of a mechanical component with no visible text or symbols

A 4 to 6-inch duct expander is provided with select models.

Diagram of a mechanical component with arrows indicating motion or force direction (no text or symbols)

8

Connect wiring.

Connect power cable to wiring plate (from parts bag) using UL approved connector.

Connect house wiring to fan wiring. Refer to wiring diagram for connection

details. Use screw (from parts bag) to secure wiring plate to fan housing. Re-install wiring panel and secure with screw from parts bag.

Technical line drawing of a mechanical or electrical assembly with wires and components (no text or symbols)

Illustration of a hand using a tool to adjust or install a component inside a box (no text or symbols visible)

9

Finish ceiling.

Then continue with Step 10.

RETROFIT INSTALLATION

5

Remove old fan and prepare ceiling.

Enlarge ceiling opening (if necessary) to 9 ^3/4 " parallel to joist) by 10 ^1/2 " (perpendicular to joist). (Some models have a cut-out template on side of carton or on grille packaging materials.)

Mechanical assembly diagram showing internal components and a tool handle (no text or labels)

6

Fold mounting ears fl at against housing.

Existing fan housings are typically attached to the structure:

• with screws, nails, or staples, which must be removed.
• with hangers or rails which are fastened to joists and must be removed along with housing.

A pry bar may be needed to remove the old housing.

Leave ductwork and wiring in place.

7

Connect wiring.

Connect power cable to wiring plate (from parts bag) using UL approved connector. Connect house wiring to fan wiring. Refer to wiring diagram for connection details. Use screw (from parts bag) to secure wiring plate to fan housing. Re-install wiring panel and secure with screw from parts bag.

Technical line drawing of a mechanical or electrical component with wires and connectors (no text or symbols)

Illustration of a hand using a tool to adjust or install a small electronic component (no text or symbols visible)

8

Mount fan to ceiling structure.

Mount housing to ceiling structure with appropriate fasteners in locations shown.

9

Connect 4-in. round duct.

①Pull existing ducting through housing discharge opening and ②tape ducting to duct connector. ③ Push connector/ducting back through opening. Engage tabs and ④ secure with screw from parts bag.

Continue with Step 10.

ALL INSTALLATIONS

10

Install blower.

Re-install blower removed in Step 1. Secure blower with 2 screws from parts bag. Plug blower into black receptacle.

Flex™ Series Fan ONLY: Plug 5-wire plug into controller module.

Illustration of a hand using a screwdriver to adjust or install a mechanical component (no text or symbols visible)

Illustration of a hand holding a curved object with a small inset showing a magnified view (no text or symbols)

Mechanical assembly diagram showing gear and housing components (no text or labels)

Flex™ Series Fan ONLY

11

Install grille.

Squeeze grille springs and insert into slots in blower. Push grille up against ceiling.

Technical line drawing of a sewing machine needle stitching a grille (no text or symbols)

Illustration of two hands holding a fan or vent with a grid pattern inside (no text or symbols)

Diagram of a roof structure with curved lines and a downward arrow indicating direction (no text or symbols)

If grille spring becomes dislodged from grille - snap it back into place as shown.

Depending upon model - your grille may look different.

WIRING DIAGRAM

1103134C

Diagram of a washing machine with hand operating the wheel (no text or labels)

Illustration of a hand pressing down on a circular mechanical component with an upward arrow (no text or symbols)

2

Illustration of hands installing or adjusting a device component with an upward arrow (no text or symbols)

Technical line drawing of a mechanical housing or enclosure with mounting holes and internal components (no text or symbols)

Technical diagram of a mechanical component with no visible text or symbols

Diagram of a mechanical component with arrows indicating motion or force direction (no text or symbols)

8

Branchez les fi Is.

Technical line drawing of a mechanical assembly with wires and components (no text or symbols)

Illustration of a hand using a screwdriver to adjust or install a component, with no visible text or symbols.

Diagram of a mechanical assembly with a tool and component, no visible text or symbols

6

Technical line drawing of a mechanical or electrical component with wires and connectors (no text or symbols)

Illustration of a hand using a tool to adjust or install a device into a box (no text or symbols visible)

8

9

Raccordez un conduit rond de 10 cm (4 po).

Illustration of a hand using a screwdriver to adjust or install a mechanical component (no text or symbols visible)

Illustration of a hand holding a small object over a curved surface (no text or symbols visible)

Mechanical assembly diagram showing a gear-like component with a cable inserted into a housing (no text or symbols visible)

Technical line drawing of a sewing machine needle stitching a grille (no text or symbols)

Illustration of two hands holding a rectangular fan or vent with internal grid lines (no text or symbols)

Technical line drawing of a roof structure with curved and straight lines indicating components (no text or symbols)

Diagram of a mechanical device with a wheel and tool, showing internal components (no text or symbols)

Illustration of a hand pressing down on a circular mechanical component with an upward arrow (no text or symbols)

2

Illustration of hands installing or adjusting a small electronic device with a pointer (no text or symbols visible)

3

Technical line drawing of a mechanical housing or enclosure with mounting brackets and internal components (no text or symbols)

Technical diagram of a mechanical component with no visible text or symbols

Diagram of a mechanical assembly with arrows indicating motion or force direction (no text or symbols)

8

Technical line drawing of a mechanical or electrical component assembly (no text or symbols visible)

Illustration of a hand using a tool to adjust or install an electrical component (no text or symbols visible)

9

Diagram of a mechanical assembly with a component inside a housing, no visible text or symbols

6

Hand inserting a component into a 3D box with arrows indicating rotation (no text or symbols)

Technical diagram of a device with cables and connectors, no visible text or symbols

Illustration of a hand using a tool to adjust or install a component on a surface, with no visible text or symbols.

8

9

Illustration of a hand using a screwdriver to adjust or install a mechanical component (no text or symbols visible)

Illustration of a hand holding a small object over a curved surface (no text or symbols visible)

Technical diagram of a mechanical device with internal components and cable (no text or symbols)

Ventilador Serie Flex™ SOLAMENTE

11

Instale la rejilla.

Technical line drawing of a sewing machine needle stitching a grille (no text or symbols)

Illustration of two hands holding a large air vent with grating (no text or symbols)

Diagram of a roof structure with curved and straight lines indicating roof elements (no text or symbols)