CMES610 - Saw Craftsman - Free user manual and instructions

USER MANUAL CMES610 Craftsman

Jig saw blade (not pictured)

Main handle/grasping surface

WARNING: Read all safety warnings and all

instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

WARNING: Never modify the product or any part of it.

Damage or personal injury couldresult.

WARNING: To reduce the risk of injury, read the

instructionmanual. If you have any questions or comments about this or any product, call CRAFTSMAN toll free at: 1-888-331-4569. Definitions: Safety Alert Symbols and Words This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or seriousinjury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or seriousinjury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.

(Used without word) Indicates a safety related message. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage. English (original instructions) LangRef_U_NA_U_U-ENG

WARNING: Read all safety warnings,

instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or seriousinjury.

REFERENCE The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) powertool.

a ) Keep work area clean and well lit. Cluttered or dark areas inviteaccidents. b ) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust orfumes. c ) Keep children and bystanders away while operating a power tool. Distractions can cause you to losecontrol.

2) Electrical Safety

a ) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electricshock. b ) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed orgrounded. c ) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electricshock. d ) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electricshock. e ) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock. f ) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electricshock.

a ) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personalinjury. b ) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personalinjuries. c ) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invitesaccidents. d ) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personalinjury. e ) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpectedsituations. f ) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in movingparts. g ) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-relatedhazards. h ) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power Tool Use and Care

a ) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it wasdesigned. b ) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must berepaired. c ) Disconnect the plug from the power source and/ or remove the battery, pack if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power toolaccidentally. d ) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrainedusers.3 English Jig Saw Safety Warnings

• Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control. e ) Maintain power tools and accesories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained powertools. f ) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier tocontrol. g ) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardoussituation. h ) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

a ) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

• Keep hands away from cutting area. Never reach underneath the material for any reason. Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe.

• Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.

• Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.

• When cutting pipe or conduit ensure that they are free from water, electrical wiring, etc. Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday

eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:

WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically- treatedlumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals.

WARNING: Use of this tool can generate and/

or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face andbody.

WARNING: Always wear proper personal hearing

protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier thecord.ENGLISH

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal

injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can causeinjury.

WARNING: Laceration Hazard. Before attempting any

of the following operations, make sure that the tool is switched off and unplugged and that the saw blade has stopped. Used saw blades can be hot. Blade Installation (Fig. B)

1. Push the saw blade locking lever

2. With teeth facing forward, insert the shank of the saw

blade into the blade holder as far as it will go.

3. Release the lever.

4. Check to ensure blade is secure before cutting.

WARNING: Never use the tool when the shoe is loose

or removed. The shoe can be set to a left or right bevel angle up to 45°.

1. Turn saw upside down. Use a screwdriver to loosen the

............... two phase alternating current with neutral

.................. three phase alternating current

............... three phase alternating current with neutral

.................. rated current of the appropriate fuse- link in amperes

............ time-log miniature fuse-link where X is the symbol for the time/current characteristic, as given in IEC 60127-3 IPXX .................... IP symbol Motor Be sure your power supply agrees with the nameplate marking. Voltage decrease of more than 10% will cause loss of power and overheating. These tools are factory tested; if this tool does not operate, check power supply. Intended Use This jig saw is designed for household applications. DO NOT use under wet conditions or in presence of flammable liquids orgases. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use thistool. Minimum Gauge for Cord Sets Volts Total Length of Cord in Feet (meters) 120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) Ampere Rating American Wire Gauge More Than Not More Than

12 16 14 12 Not Recommended Components Tool Use jig saw household

SAVE THESE INSTRUCTIONS FOR

. The tool speed depends on how far you depress theswitch.

• For continuous operation, press the lock-on button

and release the variable speed switch. This option is available only at fullspeed.

• To switch the tool off, release the variable speed switch. To switch the tool off when in continuous operation, press the variable speed switch once more and releaseit.

CAUTION: Check that the tool is not locked on before connecting it to a power supply. If the trigger switch is locked on when the tool is connected to the power supply, it will start immediately. Damage to your tool or personal injury mayresult. Fig.F

Cutting Action Orbital or Straight (Fig. G) This jig saw is equipped with four cutting actions, three orbital and one straight. Orbital action has a more aggressive blade motion and is designed for cutting in soft materials like wood or plastic. Orbital action provides a faster cut, but with a less smooth cut across the material. In orbital

engage the two lock posts on the tool.

4. Tighten clamping screw and clamp plate with its

beveled side towards the tool. Fig.C

WARNING: To reduce the risk of serious personal

injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can causeinjury. Proper Hand Position (Fig. E)

WARNING: To reduce the risk of serious personal injury,

ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal

injury, ALWAYS hold securely in anticipation of a suddenreaction. Proper hand position requires one hand on the main handle

WARNING: To reduce the risk of serious personal

injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can causeinjury. action, the blade moves forward during the cutting stroke in addition to the up and downmotion. NOTE: Metal or hardwoods should never be cut in orbitalaction. To Adjust the Cutting Action

• Move the orbital action dial

between the four cutting positions: 1, 2, 3 and 4. Position 1 is straight cutting. Positions 2, 3, and 4 are orbital cutting.

• The aggressiveness of the cut increases as the lever is adjusted from one to four, with four being the most aggressive cut. Fig.G

Cutting Different blade lengths are available. Use the appropriate blade for the application. The blade should be longer than 1 1/2" (38 mm) and should extend past the shoe and the thickness of the workpiece throughout the cut. TOOL SPECIFICATIONS Maximum cutting depth 3/4" (19 mm) Strokes per minute 0–3000 Hints for Optimum Use Tips for General Usage

• Use a high speed for wood, a medium speed for aluminum and PVC and a low speed for metals other thenaluminum. Tips for Sawing Laminates

• As the saw blade cuts on the upward stroke, splintering may occur on the surface closest to the shoeplate.

• Use a fine-tooth sawblade.

• Saw from the back surface of theworkpiece.

• To minimize splintering, clamp a piece of scrap wood or hardboard to both sides of the workpiece and saw through thissandwich. Tips for Sawing Metal

• Be aware that sawing metal takes much more time than sawingwood.

• Use a saw blade suitable for sawingmetal.

• When cutting thin metal, clamp a piece of scrap wood to the back surface of the workpiece and cut through thissandwich.

• Spread a film of oil along the intended line of cut for easier operation and longer blade life. For cutting aluminum, kerosene ispreferred. Pocket Cutting (Fig. H, I) A pocket cut is an easy method of making an inside cut. The saw can be inserted directly into a panel or board without first drilling a lead or pilot hole.

1. In pocket cutting, measure the surface to be cut and

mark clearly with a pencil.

2. Next tip the saw forward until the front end of the shoe

sits firmly on the work surface and the blade clears the work through its full stroke.

3. Switch the tool on and allow it to attain

4. Grip the saw firmly and lower the back edge of tool

slowly until the blade reaches its complete depth.

5. Hold the shoe flat against the wood and begin cutting.

Do not remove blade from cut while it is still moving. Blade must come to a complete stop. Fig.H

WARNING: Blow dirt and dust out of all air vents with

clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performingthis.

WARNING: Never use solvents or other harsh

chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid. Versatrack Variables 1ST_Figure 1ST_Callout 2ND_Callout J 12 7 Repairs

WARNING:To assure product SAFETY and

RELIABILITY, repairs, maintenance and adjustment (including power cord repairs, and brush inspection and replacement, when applicable) should be performed by a CRAFTSMAN factory service center or a CRAFTSMAN authorized service center. Always use identical replacementparts. Versatrack™ (Fig. J)

WARNING: To reduce the risk of serious personal

injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can causeinjury.

WARNING: To reduce the risk of serious personal

injury, do not use a damaged Versatrack™ peg hook or Versatrack™ Trackwall. A damaged Versatrack™ peg hook or Versatrack™ Trackwall will not support the weight of the tool.

WARNING: To reduce the risk of serious personal

injury, DO NOT suspend tool overhead or suspend objects from the peg hook. ONLY suspend tool on the Versatrack™ Trackwall using the peg hook.

WARNING: Ensure that the tool weight does not

exceed the maximum rated weight for the selected Versatrack™ hook.

WARNING: When hanging objects on a Versatrack™

Trackwall rail, adequately space the tools in order to not exceed 75 lb (35 kg) per linear foot. IMPORTANT: Versatrack™ accessories mount compatible tools securely to the Versatrack™ Trackwallsystem.

1. Turn tool off, disconnect it from power source and

CAUTION: Any product with exposed cutting teeth must have them covered securely if it is to be on theVersatrack™ Trackwall.

to the Versatrack™ Trackwall.

onto the peg hook on the tool. NOTE: Versatrack™ accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN, call 1-888-331-4569. Fig. J

WARNING: Since accessories, other than those

offered by CRAFTSMAN, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only CRAFTSMAN recommended accessories should be used with thisproduct. Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN, call 1-888-331-4569. Register Online Thank you for your purchase. Register your product nowfor:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with yourproduct.

• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.

• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct. Register online at www.craftsman.com/registration Three Year Limited Warranty CRAFTSMAN will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.craftsman.com or call 1-888-331-4569. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL

OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces.ENGLISH

If you are not completely satisfied with the performance of your CRAFTSMAN Power Tool or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation. FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-331-4569 for a freereplacement. TROUBLESHOOTING GUIDE BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS For assistance with your product, visit our website at www.craftsman.com for a list of service centers, or call CRAFTSMAN at 1-888-331-4569.

PROBLEM CAUSE CORRECTION

Unit will not start. Cord not plugged in. Plug tool into a working outlet. Circuit fuse is blown. Replace circuit fuse. (If the product repeatedly causes the circuit fuse to blow, discontinue use immediately and have it serviced at an authorized service center.) Circuit breaker is tripped. Reset circuit breaker. (If the product repeatedly causes the circuit fuse to blow, discontinue use immediately and have it serviced at an authorized service center.) Cord or switch is damaged. Have cord or switch replaced at an authorized service center.FRANÇAIS

PROBLÈME CAUSE POSSIBLE SOLUTION POSSIBLE