ABS850 - Industrial vacuum cleaner Holzmann - Free user manual and instructions

USER MANUAL ABS850 Holzmann

CE-CONFORM: This product complies with EC-directives

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

Protective clothing!

Stop and pull out the power plug before any break and engine maintenance!

Warning of rotating parts!

Attention aux parties rotatives!

Protect from moisture!

Fire, naked flame and smoking forbidden!

Due to constant advancements in product design, construction pictures and content may diverse slightly. However, if you discover any errors, inform us please. Technical specifications are subject to changes! Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial product receipt and unpacking before putting the product into operation. Please understand that later claims cannot be accepted anymore.

Copyright © 2016 This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4170 Haslach, Austria!

Customer service contact

Fan wheel housing with motor

Bottom panel and side panel

12.3 Technical details

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual. All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The machine is used for: Extract of wood dust, wood and plastic chips. Any manipulation of the machine or its parts is a misuse, in this case HOLZMANN- MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors.

Inflammable gases (e.g. paint or varnish mist) must not be extracted. Polyethylene dust bags must be a minimum thickness of 0,2mm! When using bags made of other materials the mechanical strength must be the same! Refer the user manual of the connected woodworking machine!

Ambient conditions The machine may be operated: humidity max. 70% temperature +5°С to +40°С (+41°F to +104°F) The machine shall not be operated outdoors or in wet or damp areas. The machine shall not be operated in areas exposed to increased fire or explosion hazard. Prohibited use The operation of the machine outside the stated technical limits described in this manual is forbidden. The use of the machine not according with the required dimensions is forbidden. The use of the machine not being suitable for the use of the machine and not being certified is forbidden. Any manipulation of the machine and parts is forbidden. The use of the machine for any purposes other than described in this user-manual is forbidden. The unattended operation on the machine during the working process is forbidden! It is not allowed to leave the immediate work area during the work is being performed.SAFETY HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 23 ABS 850

13.2 Security instructions

Missing or non-readable security stickers have to be replaced immediately! The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine! To avoid malfunction, machine defects and injuries, read the following security instructions! Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floor. Make sure the work area is lighted sufficiently Do not overload the machine Always stay focused when working. Reduce distortion sources in your working environment. The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden. Work in a well ventilated area! Respectively trained people only and only one person shall operate the machine. Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area. Make your workshop childproof. Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m Use personal safety equipment: dust mask when working with the machine. Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops. Always disconnect the machine prior to any actions performed at the machine. Avoid unintentional starting Do not use the machine with damaged switch The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire, cutting injury; Protect the machine from dampness (causing a short circuit) Use power tools and machines never in the vicinity of flammable liquids and gases (danger of explosion) Check the cable regularly for damage When working with the machine outdoors, use extension cables suitable for outdoor use Do not use the cable to carry the machine Protect the cable from heat, oil and sharp edges Avoid body contact with earthed FIRE HAZARD: Especially the aspiration of lightly flammable materials like gases, liquids, metal dust or chippings, solvents, hot ashes, cigarette waste … is strictly forbidden! Do not insert any objections into the dust collector hood and keep hand away from the dust collector hood when machine is connected to power supply. Regularly check the dust collector hood for debris and clean it if necessary. Do not dismount the protective fence in the dust collector hood. It is a security component and must be left in place.SAFETY HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 24 ABS 850

13.3 Remaining risk factors

Despite of correct and proper use and maintenance there remain some residual risk factors: Hazard of injury or machine damage due to undetected machine defect To minimize this risk, check the machine prior to every operation for loose screws and connections. Check the motor noise, the collector tubes, filter bag, dust collector bag and impeller for eventual damage. Damaged parts have to be replaced immediately, no operation of the machine in the meantime! Hazard of electric shock Undetected malfunctions in the power supply and/or the connected wood working machine might result in electric shock when touching the machine. Ensure proper electric installation, and let it check periodically by a trained electrician. Danger due to unintended machine start-up Eliminate this risk by disconnecting the machine before you perform any checks or activities on the machine. Hazard of inhaling toxic wood dust Especially wood dust arising from chemically treated wood and/or lacquer/paint are harmful when inhaled. Therefore let the dust settle for 10 Minutes before you change the dust collector bag and wear a suitable breathing mask if required.ASSEMBLY HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 25 ABS 850 ASSEMBLY

14.1 Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

14.2 Workplace requirements

The workplace has to fulfill the requirements. The ground has to be even, in level and hard. It must be suitable at least to weight it with double weight per square meter than the machines net weight. The chosen workplace must have access to a suitable electric supply net hat complies with the machines requirements.

When working with non-grounded machines: Severe injury or even death may arise though electrocution! Therefore: The machine must be operated at a grounded power socket The connection of the machine to the electric power supply and the following checks have to be carried out by a respectively trained electrician only.

1. The electronic connection of the machine is designated for operation with a grounded power

2. The connector plug may not be manipulated.

3. The mains supply must be secured with 10A:

4. If the connector plug doesn’t fit or if it is defect, only qualified electricians may modify or

5. The grounding wire should be held in green-yellow.

6. A damaged cable has to be exchanged immediately!

7. Make sure that a possible extension cord is in good condition and suitable for the

transmission of power. An undersized cord reduces the transmission of power and heats up.

8. A damaged cable must be replaced immediately

Operation is only allowed with safety switch against stray current (RCD max. stray current of 30mA)ASSEMBLY HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 26 ABS 850

Use only permitted extension cable with cross-section the one in the following table declared. Voltage Extension Cross-section 220 V-240 V 50 Hz <27 m 1,5 mm

1. Place the lower bracket on the floor and

loose the bolts M6x35mm on the connector.

2. Set side bracket into the connector,use

the bolt M6x35mm thread the hole and tighten them.

3. Install the bottom panel on the lower

bracketASSEMBLY HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 27 ABS 850

4. Install the side panel on the side

housing on the side brackets.

6. Install the bag support on the fan wheel

7. Set the bag on the fan wheel housing

and tighten the bag clamp, then hang the filter bag on the bag support

8. Set the hose on the fan wheel housing

and tighten the hose clampOPERATION HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 28 ABS 850 OPERATION Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

15.1 Operation instructions

Perform all machine settings with the machine being disconnected from the power supply!

HINWEIS Place the machine next to the woodworking machine in a way that it will not interfere with your work! Start to work with the woodworking machine only until the dust collector has reached full speed!

15.2 Connection of dust collector to machine

Dust collector plug ABS 850: Ø 100mm Ensure dust collector tubes to be composed of hardly inflammable material and antistatic. The total distance between dust collector hood of the ABS 3000/4000/5000 and machine dust collector hood shall not exceed 10 meters.

EMERGENCY-switch: The flap of the switch unit must always be opened during operation! For emergencies push on the red cap. The machine switched off immediately!MAINTENANCE HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 29 ABS 850 MAINTENANCE

Don’t clean or do maintenance on the machine while it is still connected to the power supply: Damages to machine and injuries might occur due to unintended switching on of the machine! Therefore: Switch the machine off and disconnect it from the power supply be-fore any maintenance works or cleaning is carried out The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only. Before first operation as well as later on every 100 operation hours you should lubricate all con- necting parts (if required, remove beforehand with a brush all swarfs and dust). Check regularly the condition of the security stickers. Replace them if required. Check regularly the condition of the machine. The good condition and perfect adjustment of the guiding rollers is essential for a smooth band guidance and a clean cut. Store the machine in a closed, dry location. NOTICE Clean your machine regularly after every usage – it prolongs the machines lifespan and is a pre- requisite for a safe working environment. Repair jobs shall be performed by respectively trained professionals only!

16.1 Maintenance plan

Clean regularly the filter bag to ensure its filter capacity. You should check the dust collector hood regularly for deposits that cumulate especially on the protective fence and clean if necessary. Failure to do so will result in lower suction capacity and motor overload. Do not dismount the protective fence, it is a security component.

16.1.1 Change of dust collector bag

Empty dust collector bags when they are 60-70% full. Switch the dust collector off and let the dust settle at least for 10 minutes. Disconnect the dust collector from the power supply. Do not use a dust collector bag twice. Use solely certified dust collector bags, which match with the technical specifications, especially Ø and height, of the dust collectorTROUBLE SHOOTING HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 30 ABS 850

After each workshift the machine has to be cleaned. Remove chips etc. with a suitable tool. Do not remove them by hand (cutting injury!). Remove dust as well.

The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface! Clean the machine surface with a wet cloth soaked in a mild solution

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old. TROUBLE SHOOTING BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, DISCONNECT THE MACHINE FROM THE POWER SUPPLY. Trouble Possible cause Solution The magnetic support has no magnetic force Switch defective Repair switch Power supply is off Repair power supply Fuse is defectivet Change fuse Electric contactor is defective Repair or change electric contactor Dust emerges from Leaking or blocked connections Check connection Remove blockages Dust bag or filter bag is defective or incorrectly installed Check bags Change defective bags Loud noise in the fan wheel housing Extracting of a big part Switch of the machine, disconnect the machine and remove the part Loosen fan wheel Tighten the fan wheel

HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 82 ABS 850 GUARANTEE TERMS Please consult our troubleshooting section for initial problem solving. Feel free to contact your HOLZMANN reseller or us for Customer Support! Warranty claims based on your sales contract with your HOLZMANN retailer, including your statutory rights, shall not be affected by this guarantee declaration. HOLZMANN-MASCHINEN grants guarantee according to following conditions: A) The guarantee covers the correction of deficiencies to the tool/product, at no charge, if it can be verified adequately that the deficiencies were caused by a material or manufacturing fault. B) The guarantee period lasts 12 months, and is reduced to 6 months for tools in commercial use. The guarantee period begins from the time the new tool is purchased from the first end user. The starting date is the date on the original delivery receipt, or the sales receipt in the case of pickup by the customer. C) Please lodge your guarantee claims to your HOLZMANN reseller you acquired the claimed tool from with following information: >> Original Sales receipt and/or delivery receipt >> Service form (see next page) filed, with a sufficient deficiency report >> for spare part claims: a copy of the respective exploded drawing with the required spare parts being marked clear and unmistakable. D) The Guarantee handling procedure and place of fulfillment is determined according to HOLZMANNs sole discretion in accordance with the HOLZMANN retail partner. If there is no additional Service contract made including on-site service, the place of fulfillment is principally the HOLZMANN Service Center in Haslach, Austria. Transport charges for sending to and from our Service Center are not covered in this guarantee. E) The Guarantee does not cover: Wear and tear parts like belts, provided tools etc., except to initial damage which has to be claimed immediately after receipt and initial check of the product. Defects in the tool caused by non-compliance with the operating instructions, improper assembly, insufficient power supply, improper use, abnormal environmental conditions, inappropriate operating conditions, overload or insufficient servicing or maintenance. Damages being the causal effect of performed manipulations, changes, additions made to the product. Defects caused by using accessories, components or spare parts other than original HOLZMANN spare parts. Slight deviations from the specified quality or slight appearance changes that do not affect functionality or value of the tool. Defects resulting from a commercial use of tools that - based on their construction and power output - are not designed and built to be used within the frame of industrial/commercial continuous load. F) Claims other than the right to correction of faults in the tool named in these guarantee conditions are not covered by our guarantee. G) This guarantee is voluntary. Therefore Services provided under guarantee do not lengthen or renew the guarantee period for the tool or the replaced part. SERVICE After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs. But we are still at your service as well with spare parts and/or product service. Place your spare part / repair service cost inquiry by filing the SERVICE form on the following page and send it: via Mail to [e-mail] or via Fax to: [phone]GARANTIE ET SERVICE HOLZMANN MASCHINEN GmbH www.holzmann-maschinen.at 83 ABS 850

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