WX992L - Multitools WORX - Free user manual and instructions

USER MANUAL WX992L WORX

WARNING: Some dust created by power sanding, sawing, grinding, drilling and

other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints;

• Crystalline silica from bricks and cement and other masonry products;

• Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe

cially designed to filter out microscopic particles.

WARNING: This product can expose you to chemicals including lead and

Di(2-ethylhexyl)phthalate (DEHP) which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.3

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.4

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Battery tool use and care

a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SAFETY INSTRUCTIONS FOR ALL OPERATIONS

Safety warnings common for grinding, sanding, wire brushing, polishing, carving or abrasive cutting-off operations: a) This power tool is intended to function as a grinder, sander, wire brush, polisher, carving or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. b) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. c) The RATED SPEED of the accessories must be at least equal to the operating speed setting marked on the power tool. Accessories running faster than their RATED SPEED can break and fly apart.5

d) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled. e) The arbour size of wheels, sanding drums or any other accessory must properly fit the spindle or collet of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. f) Mandrel mounted wheels, sanding drums, cutters or other accessories must be fully inserted into the collet or chuck. If the mandrel is insufficiently held and/ or the overhang of the wheel is too long, the mounted wheel may become loose and be ejected at high velocity. g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work area. Anyone entering the

work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. k) Always hold the tool firmly in your hand(s) during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the tool to twist. l) Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Clamping a small workpiece allows you to use your hand(s) to control the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bind or jump toward you. m) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. n) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.6

o) After changing the bits or making any adjustments, make sure the collet nut, chuck or any other adjustment devices are securely tightened. Loose adjustment devices can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown. p) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. q) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. r) Do not operate the power tool near flammable materials. Sparks could ignite these materials. s) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Instruction that the maximum recommended diameter of mounted wheels , threaded cones and plugs shall not exceed 2” (55mm)and that the maximum recommended diameter of sanding accessories shall not exceed 3” (80mm).

FURTHER SAFETY INSTRUCTIONS FOR ALL OPERATIONS

Kickback and related warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, sanding band, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. The operator can control kickback forces, if proper precautions are taken. b) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. c) Do not attach a toothed saw blade. Such blades create frequent kickback and loss of control. d) Always feed the bit into the material in the same direction as the cutting edge is exiting from the material (which is the same direction as the chips are thrown). Feeding the tool in the wrong direction causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed. e) When using rotary files, cut-off wheels, high-speed cutters or tungsten carbide cutters, always have the work securely clamped. These wheels will grab if they7

become slightly canted in the groove, and can kickback. When a cut-off wheel grabs, the wheel itself usually breaks. When a rotary file, high-speed cutter or tungsten carbide cutter grabs, it may jump from the groove and you could lose control of the tool . ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDING AND CUTTINGOFF OPERATIONS Safety warnings specific for grinding and abrasive cutting-off operations: a) Use only wheel types that are recommended for your power tool and only for recommended applications. For example: do not grind with the side of a cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. b) For threaded abrasive cones and plugs use only undamaged wheel mandrels with an unrelieved shoulder flange that are of correct size and length. Proper mandrels will reduce the possibility of breakage. c) Do not “jam” a cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or snagging of the wheel in the cut and the possibility of kickback or wheel breakage. d) Do not position your hand in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your hand, the possible kickback may propel the spinning wheel and the power tool directly at you. e) When wheel is pinched, snagged or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel pinching or snagging. f) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. g) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. h) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback. ADDITIONAL SAFETY INSTRUCTIONS FOR WIRE BRUSHING OPERATIONS Safety warnings specific for wire brushing operations: a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin. b) Allow brushes to run at operating speed for at least one minute before using8

them. During this time no one is to stand in front or in line with the brush. Loose bristles or wires will be discharged during the run-in time. c) Direct the discharge of the spinning wire brush away from you. Small particles and tiny wire fragments may be discharged at high velocity during the use of these brushes and may become imbedded in your skin.

SAFETY WARNINGS FOR BATTERY PACK

a) Do not dismantle, open or shred battery pack. b) Do not expose battery pack to heat or fire. Avoid storage in direct sunlight. c) Do not short-circuit a battery pack. Do not store battery packs haphazardly in a box or drawer where they may short-circuit each other or be short-circuited by other metal objects. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or fire. d) Do not remove battery pack from its original packaging until required for use. e) Do not subject battery pack to mechanical shock. f) In the event of battery leaking, do not allow the liquid to come in contact with the skin or eyes. If contact has been made, wash the affected area with copious amounts of water and seek medical advice. g) Observe the plus (+) and minus (–) marks on the battery back and equipment and ensure correct use. h) Do not use any battery pack which is not designed for use with the equipment.

i) Keep battery pack out of the reach of children.

j) Seek medical advice immediately if a cell or battery has been swallowed. k) Always purchase the battery pack recommended by the device manufacturer for the equipment. l) Keep battery pack clean and dry. m) Wipe the battery pack terminals with a clean dry cloth if they become dirty. n) Battery pack needs to be charged before use. Always use the correct charger and refer to the manufacturer’s instructions or equipment manual for proper charging instructions. o) Do not leave battery pack on prolonged charge when not in use. p) After extended periods of storage, it may be necessary to charge and discharge the battery pack several times to obtain maximum performance. q) Battery pack gives its best performance when it is operated at normal room temperature (20 °C ± 5 °C). r) When disposing of battery packs, keep battery packs of different electrochemical systems separate from each other. s) Recharge only with the charger specified by Worx. Do not use any charger other than that specifically provided for use with the equipment. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. t) Retain the original product literature for future reference.9

u) Use only the battery pack in the application for which it was intended.

v) Remove the battery pack from the equipment when not in use.

w) Dispose of properly. SYMBOLS To reduce the risk of injury, user must read instruction manual Warning Wear eye protection Wear ear protection Wear dust mask Wear protective gloves Do not burn Batteries may enter water cycle if disposed improperly, which can be hazardous for ecosystem. Do not dispose of waste batteries as unsorted municipal waste. Li-Ion battery, battery must be recycled POSITEC Inc. has established a partnership with the RBRC Corporation to recycle any Positec batteries with the RBRC-call2recycle seal. For environmental protection, please do not discard batteries in the trash. After the batteries’ life cycle is ended, then please call 1-800-822-8837 for a free service that will properly dispose of the battery.10

Not all the accessories illustrated or described are included in standard delivery. TECHNICAL DATA WX739L WX739L.X** Voltage 20 V Max

Motor type Brushless Collet size 1/8'' (3.2 mm) Rated capacity 1-1/2” (38 mm) Spindle thread M7 No-load speed 5000-35000 rpm Machine weight (bare tool) 0.29 lbs (130 g) ** X may be followed by one or two characters. All models are the same except model number and trademark. The suffix in models may be number from “1” to “99” or English letter “A” to “Z” or “M1” to” M9” which means different package or the various of accessories packed in the package. *** Voltage measured without workload. Initial battery voltage reaches maximum of 20 volts. Nominal voltage is 18 volts. Category Model Capacity 20V Hub/HubX WA7150 Input: 20 V 10 A Max. Output: 20 V 10 A Max. WA7151 Input: 20 V 10 A Max. Output 1: 20 V 10 A Max. Output 2: 5 V 2 A (USB port) Only use the appropriate accessories intended for this tool. Accessory information can be found on the product packaging, at a Worx dealer or on our website at www.worx.com. MakerX series tools and 20V Hub/HubX are specially designed to work together, so do not attempt to use any other devices.12

OPERATING INSTRUCTIONS NOTE Before using the tool, read the instruction book carefully. ASSEMBLY

1. Press and hold the spindle lock button. Loosen the chuck first to insert the

accessory into the collet. Then use the spanner to tighten. (See Fig. A1, A2, A3, A4, A5) More information about accessories, please check the table below. NOTE Before changing the accessories, make sure your machine is turned off and disconnected from the hub.

WARNING: To reduce the risk of injury, use only accessories rated for the

operating speed setting of the tool.

2. Connect the rotary tool to the hub . (See Fig. B)

WARNING: Before operation, make sure the speed control button on the

hub is at the“Min“ position. (See Fig. C) OPERATION

1. Confirm the speed control button is set to “Min”. Grasp the tool by the grip. Press

the on/off switch on the hub to start the machine. (See Fig. D) NOTE Always start at no load to achieve maximum speed then start working. Do not use excessive contact pressure! A correct and uniform speed enables better performance.

2. Adjust speed as needed. (See Fig. E)

3. Press the on/off switch on the hub to turn off after use.

NOTE For sake of safety, disconnect from the hub and adjust the speed control button to “Min” position once completing the operation. MAINTENANCE Remove the battery pack from the machine before carrying out any adjustment, servicing or maintenance. Please do not disassemble the machine by yourself, contact service agent for maintenance. Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool.15

ACCESORIES “L” represents low speed, and is recommended to maximize accessory performance and life . (See Fig. F) Pic Description Cork Wood Plastic Steel Aluminum

brass, etc. Shell, stone Ceramic Glass Sanding Sanding paper ✓ ✓ ✓ ✗ ✓ ✗ ✗ ✗ Sanding bands ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✗ Flap wheel

Grinding/ Sharpening Aluminum oxide Grinding wheels/ silicon carbide Grinding wheels ✗ ✗ ✓ ✓ ✓ ✓ ✓ ✗ Silicon carbide Grinding wheels with shank ✗ ✗ ✓ ✓ ✓ ✓ ✓ ✗ Aluminum oxide Grinding wheels with shank ✗ ✗ ✓ ✓ ✓ ✓ ✓ ✗ Rubber emery wheel ✗ ✗ ✗ ✓ ✓ ✗ ✗ ✓ Rubber grinder with shank ✗ ✗ ✗ ✓ ✓ ✗ ✗ ✓ Carving/ Engraving Diamond grinding needle ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ HSS cutter ✓ ✓ ✓ ✗ ✗ ✗ ✗ ✗ Drilling HSS drill ✓ ✓ ✓ ✗ ✗ ✗ ✗ ✗ Pic Description Cork Wood Plastic Steel Aluminum

Cleaning/ Polishing Bristle brushes

(L) Stainless steel brushes

(L) Felt wheel pointed/ Felt wheels/ Cloth wheel

(L) Wool polishing with shank ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Polishing compound Use with Felt wheel pointed/Felt wheels/Cloth wheel Pic Description Cork Wood Plastic Steel Aluminum

Accessories Collets Suitable for size 1/8, 3/32, 1/16 accessories Wrench Fixing the attachments Whetstone Adjust the concentricity of Grinding Wheels to keep them in good condition Mandrel for cut off wheel To link Rubber emery wheel/Sanding paper/Diamond wheel/ Cut off wheels/Grinding wheels Sanding Drum Use to mount sanding sleeves19