DWE4606 - Power tool accessory DEWALT - Free user manual and instructions

USER MANUAL DWE4606 DEWALT

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

ADANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258).

WARNING: To reduce the risk of injury, read the instruction manual.

This guard is compatible with DEWALT grinders model numbers D28140, D28144, D28144N, D28065, D28065N, D28066N, DWE46044 or DWE46066. It is a Type 1 guard for usage solely with Type 1/41 wheels.

General Power Tool SafetyWarnings

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

WARNING: For your own safety, Read instruction manual for the grinder before using any accessory. Failure to heed these warnings may result in personal injury and serious damage to the tool and the accessory.

SAVE ALL WARNING AND INSTRUCTIONS FOR FUTURE REFERENCE

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
c) Ensure the workplace is well ventilated. Exposure to dust at a poorly ventilated workplace may result in damage to the health.

2) ELECTRICAL SAFETY

a) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

3) PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

d) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
WARNING: The use of any accessory or attachment or performance of any operation with this tool, other than those recommended in this instruction manual may present a risk of personal injury.
b) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
d) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) SERVICE

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained

Cut-off Guard Safety Rules

• Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
• Use only Type 1/41 wheels with a maximum thickness of 3 / 32" . Wheels for which the guard was not designed for cannot be adequately guarded and are unsafe. The cut-off guard is not intended to be used with standard grinding, cut-off, cup wheels or wire brushes.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
• Do not use a damaged accessory. Before each use inspect the accessory for chips and cracks or excess wear. If accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
• When starting the tool with a new or replacement wheel, hold the tool in a well protected area and let it run for one minute. If the wheel has an undetected crack or flaw, it should burst in less than one minute. Never start the tool with a person in line with the wheel. This includes the operator.
• Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of

stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

• Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
• Do not operate the power tool near flammable materials. Sparks could ignite these materials.
• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
  DO NOT use wire brushes with this cut-off guard.
  WARNING: When not in use, place grinder on a stable surface where it will not move inadvertently, roll or cause a tripping or falling hazard. Serious personal injury may result.

Kickback and RelatedWarnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes rapid stall of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory's rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:

a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start up. The operator can control torque reaction or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel's movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

SafetyWarnings Specific for Abrasive Cutting-Off Operations

a) Use only Type 1/41 wheels with a maximum thickness of 3 / 32^ . Wheels for which the guard was not designed for cannot be adequately guarded and are unsafe. The cut-off guard is not intended to be used with standard grinding, cutoff, cup wheels or wire brushes.
b) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.
c) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount

of wheel is exposed towards the operator. The outer guard must be closed and securely latched in place. The guard helps to protect operator from broken wheel fragments, accidental contact with wheel, and sparks that could ignite clothing.

e) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
1) Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
g) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional SafetyWarnings Specific for Abrasive Cutting-Off Operations

a) Do not "jam" the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from

the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.

d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a "pocket cut" into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty, ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

ANSI Z87.1 eye protection (CAN/CSA Z94.3)
ANSI S12.6 (S3.19) hearing protection,
- NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
  crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

WARNING: Always use eye protection. All users and bystanders must wear eye protection that conforms to ANSI Z87.1.

CAUTION: To reduce the risk of personal injury, use extra care when working into a corner or edge because a sudden, sharp movement of the tool may be experienced when the wheel or other accessory contacts a secondary surface or a surface edge.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

COMPONENTS (Fig. 1)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

A. Guard opening adjustment lever
B.Wheel change release button
C. Guard stop screw

D. Guard latch
E. Guard latch adjustment screw
F. Outer guard

INTENDED USE

DWE4606 heavy-duty cut-off guard has been designed for professional use at various work sites (i.e. construction sites) DO NOT use under wet conditions or in presence of flammable liquids or gases.

This heavy-duty cut-off guard is a professional power tool accessory. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Accessories

The capacity of this grinder is 6'' (150 mm) diameter X 3/32" (2.38 mm) thick Type 1/41 cutting wheels. It is important to choose the correct guards and flanges to use with grinder accessories.

WARNING: Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over their rated accessory speed may fly apart and cause injury. Every unthreaded accessory must have a 7/8" (22.2 mm) arbor hole. If it does not, it may have been designed for a circular saw. Accessories ratings must always be above tool speed as shown on tool nameplate.

WARNING: Handle and store all abrasive wheels carefully to prevent damage from thermal shock, heat, mechanical damage, etc. Store in a dry protected area free from high humidity, freezing temperatures or extreme temperature changes.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of injury, turn unit off and disconnect the grinder from power source before making any adjustments or removing/installing attachments or accessories.

An accidental start-up can cause injury.

Mounting Guards (Fig. 2, 3)

CAUTION: Guards must be used with all cutting wheels.

This guard is compatible with DEWALT grinders model numbers D28140, D28144, D28144N, D28065, D28065N, D28066N, DWE46044 or DWE46066. It is a Type 1 guard for usage solely with Type 1/41 wheels.

1. Depress wheel change release button (B) and hinge open the bottom half of the guard to the farthest open position.

2. If not already loosened, loosen the guard stop screw (C) until no threads are exposed on the underside.

3. With the anti-lock backing flange removed, open the guard latch (D). Align the lugs (G) on the guard with the slots (H) on the gear case.

4. Close the bottom half of the guard until it clicks into place.
5. With the guard latch open (D), rotate the guard into the desired working position. The guard body should be positioned between the spindle and the operator to provide maximum operator protection.
6. Open the top half of the guard again, and tighten guard stop screw (C). Turn screw clockwise until fully seated onto guard stop. Close top half of the guard (L) again until it clicks into place. Insure the guard is completely closed and locked.
7. Close the guard latch to secure the guard on the gear case.

NOTE: If the guard is loose with guard latch in the closed position, tighten the adjustment screw (E). You should not be able to rotate the guard by hand when the latch is closed.

WARNING: Do not operate the tool with a loose guard or with the guard in the open position. A loose or open guard cannot protect the operator from broken wheel fragments, accidental contact with wheel, and sparks that could ignite clothing.

1. To remove guard, follow these steps in reverse.

Mounting Type 1/Type 41 Cutting Wheels (Fig. 4)

WARNING: To reduce the risk of serious personal injury, turn tool off before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

CAUTION: Matching diameter backing flange and threaded locking flange (included with tool) must be used for Type 1 and Type 41 cutting wheels.

1. Depress wheel change release button (B) and hinge open the top half of the guard to the farthest open position. Refer to figure 3.
2. Press the unthreaded backing flange (I) onto spindle with raised section (pilot) facing up until it seats fully against gear case. The raised section (pilot) on the backing flange will fit in the center hole of the wheel (J) when the wheel is installed.
3. Place the wheel on the backing flange, centering the wheel on the raised section (pilot).
4. Install the threaded locking FIG. 4 flange (K) with the raised section (pilot) facing away from the wheel.
5. Depress the spindle lock button and tighten threaded locking flange with a wrench.
6. Close the top half of the guard (L) and check to make sure it is securely latched in place
7. To remove the wheel, depress the spindle lock button and loosen the threaded locking flange with a wrench.

OPERATION

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. Before reconnecting the tool, depress and release the on/off switch to ensure that the tool is off. An accidental start-up can cause injury.

Adjusting the Outer Guard (Fig. 5)

When application allows and/or greater guard coverage is preferred, the outer guard (F) can be adjusted closed by pressing the guard opening adjustment lever. (E)

MAINTENANCE

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit our website: www. dewalt.com.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
  CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
  FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.

Register online at www.dewalt.com/register.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, DFWALT tools are covered by our:

1 YEAR FREE SERVICE

DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund - no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.

REEMPLACEMENT Gratisuit DES ETIQUETTES

DEWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286

(JUN15) Part No. N422475 DWE4606 Copyright © 2015 DEWALT

The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme, the "D" shaped air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on the surface of the tool.