MEGA 700 D - Compressor METABO - Free user manual and instructions

USER MANUAL MEGA 700 D METABO

1 Air intake filter housing 2 Compressor pump 3 On/Off switch 4 Safety valve 5 Tank pressure gauge 6 Outlet pressure gauge 7 Air outlet for regulated, filtered, oil-free compressed air 8 Air outlet for regulated, filtered, lubricated compressed air 9 Hose reel with air hose 10 Power cable 11 Air outlet for non-regulated, unfil- tered, oil-free compressed air 12 Filter/Regulator unit 13 Pressure regulator 14 Condensate drain cock of pres- sure vessel 15 Pressure vessel 16 Oil drain plug 17 Oil sight glass 18 Oil filler plug Not shown – Operating Instruction – Replacement part list – Pressure vessel manufacturer certification Xk0013e2.fm Operating Instruction ENGLISH13 ENGLISH

1. Machine Overview ..................12

2. Please Read First! ..................13

3. Safety.......................................13

3.1 Specified conditions of use.......13

3.2 General safety instructions .......13

3.3 Symbols on the machine ..........14

4.1 Prior to initial operation.............14

4.4 Generating compressed air ......15

5. Care and Maintenance ...........16

6. Available Accessories.......17/39

• Read these instructions before use. Pay special attention to the safety in

• If you notice transport damage while unpacking, notify your supplier im- mediately. Do not operate the ma- chine!
• Dispose of the packing in an envi- ronmentally friendly manner. Take to a proper collecting point.
• Keep these instructions for reference on any issues you may be uncertain about. When the compressor is used commercially, also keep the test cer

tificates of the individual compressed air components.

If you lend or sell this machine be sure to have the instructions go with it.

3.1 Specified conditions of

use This machine is intended to generate compressed air required for the opera

tion of air tools. Any use for medical purposes, food processing as well as filling of oxygen cylinders for breathing equipment is not permitted. The machine should not be used out- doors. Explosive, combustible gases or gases detrimental to health may not be com- pressed. Operation in hazardous loca- tions is not permitted. Any other use is not as specified. Use not as specified, alteration of the ma- chine or use of parts not approved by the equipment manufacturer, can cause unforeseeable damage! Children, juveniles and persons not hav- ing been instructed in its usage are not permitted to operate this machine and any air tools connected to it.

3.2 General safety instruc-

tions When using this electric tool observe the following safety instructions, to exclude the risk of personal injury or material damage. Please also observe the special safety instructions in the respective chapters; Keep all documents, supplied with the machine, for future reference. Observe the statuary accident insurance institution regulations and regulations for the prevention of accidents pertaining to the operation of air compressors and air tools, where applicable. As a commercial operator, observe the legal regulations regarding the operation of systems subject to technical inspec

tions. AGeneral Hazard! Keep your work area tidy – a messy work area invites accidents. Be alert. Know what you are doing. Set out to work with reason. Do not operate electric tool while under the influence of drugs, alcohol or medication. Consider environmental conditions. Keep work area well lighted. Prevent adverse body positions. Ensure firm footing and keep your balance at all times. Make sure the electric tool stands safely and can not topple over (check air pres

sure of tyres). Do not operate electric tool near inflam- mable liquids or gases. Keep bystanders, particularly children, out of the work area. Do not permit other persons to touch the tool or power cable while the electric tool is running. Do not overload electric tool – use it only within the performance range it was designed for (see Technical Specifica

tions). BDanger! Risk of electric shock! Do not expose electric tool to rain. Do not operate electric tool in damp or wet environment. Prevent body contact with earthed ob- jects such as radiators, pipes, cooking stoves or refrigerators when operating this electric tool. Do not use the power cable for any pur- pose it is not intended for. ARisk of personal injury by es- caping compressed air and parts hurled about by escaping air! Never direct compressed air against persons or animals! Ensure all air tools and accessories used are designed for the working pres

sure or are supplied via a pressure reg- ulator. Please note that, when disconnecting the quick coupler, the compressed air contained in the pressure hose will es

cape all of a sudden. You should there- fore firmly hold the air hose when dis- connecting it. Ensure all screwed connections are fully tightened at all times. Do not attempt to repair the machine yourself! Only trained specialists are permitted to service or repair compres

sors, pressure vessels and air tools. AHazard generated by lubricat- ed compressed air! Use lubricated compressed air only for air tools requiring such supply. Do not use an air hose, used to supply lubricat

ed compressed air, to supply air tools not designed for operation on lubricated compressed air. Do not fill tyres with lu

bricated compressed air. ARisk of burns from the surfac- es of parts carrying compressed air! Let tool cool off before servicing. ARisk of personal injury and crushing by moving parts! Do not operate the electric tool without installed guards. Please note that the compressor will start automatically when the pressure falls off to minimum! – disconnect from power supply prior to any servicing. Ensure that when switching on (e.g. af- ter servicing) no tools or loose parts are in the electric tool. When coiling the air hose up or uncoil- ing it, do not reach between the crank and the transport handle. Table of Contents

2. Please Read First!

ENGLISH AHazard generated by insuffi- cient personal protection gear! Wear hearing protection. Wear safety glasses. Wear mask respirator when work gener- ates dust or mist detrimental to health. Wear suitable work clothes. When work- ing outdoors wearing of non-slip shoes is recommended. AHazard generated by electric tool defects! Do not make changes to the device. Each change on parts which conduct compressed air leads to invalidation of the examination. Work on compressed air devices must only be carried out by specialists. Keep electric tool and accessories in good repair. Observe the maintenance instructions. Make sure that the device is maintained and checked regularly. Check the electric tool for any damage each time prior to operation: Prior to fur

ther use of the electric tool, safety devic- es and protection devices must be care- fully checked for flawless and proper function. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the electric tool. Damaged protection devices or parts must be repaired or replaced by a quali

fied specialist. Have damaged switches replaced by a service centre. Do not op- erate electric tool if the switch can not be turned ON or OFF. Keep handles free of oil and grease.

3.3 Symbols on the machine

Data on the nameplate: Maintenance sticker

Safety valve The spring-loaded safety valve (37) is incorporated into the pressure switch. The safety valve opens if the max. per- missible pressure is exceeded.

4.1 Prior to initial operation

Filling with pneumatic oil

1. Remove cup of lubricator (38) and fill

with pneumatic oil to a level between the two markings.

2. Replace the lubricator cup.

4.2 Mains connection

BDanger! High Voltage Operate machine in dry environment only. Operate machine only on a power source complying with the following requirements: – outlets properly installed, earthed and tested; – fuse protection in accordance with the technical specifications. Position power cable so it does not interfere with the work and is not damaged. Always check to see that the machine is switched OFF before plugging in. BCheck direction of rotation! Depending on the phase sequence, the motor could turn in the wrong di- rection. This can damage the ma- chine. Therefore the direction of rota- tion is to be checked every time the machine is connected to the power supply: The pulley of the compressor pump must turn in the direction indi

cated by the arrow on the belt guard. If it turns in the wrong direction, two

(19) Manufacturer (20) Item no., version no., serial no. (21) Machine designation (22) Supply voltage / frequency (23) Motor capacity P

(see also “Technical Specifications”) (24) Fuse protection / protection class (25) No. of cylinders (26) Motor speed (27) Country code (28) Suction capacity (29) Filling rate (30) Speed compressor pump (31) Max. pressure (32) Pressure vessel volume (33) Year of make (34) CE-mark – This machine com- plies with the EU Directives as per declaration of conformity (35) Waste disposal symbol – Device can be disposed of by returning it to the manufacturer. (36) Weight

ENGLISH phases must be interchanged in the power cable plug:

2. Interchange phases with a screw-

driver as illustrated: – Depress switch (39) slightly – and turn by 180 °

3. Plug power cable in again.

Protect power cable from heat, ag- gressive liquids and sharp edges. Use only extension cables with suffi- cient lead cross section (see "Techni- cal Specifications"). Do not stop the machine by unplug- ging, but switch OFF using the ON/ OFF switch. Unplug after use.

The device's installation location must meet the following requirements:

• Dry, cool, protected from frost• Firm, horizontal and level surface ADanger! Severe accidents may arise due to in- correct installation.
• Secure the device against rolling away and tipping over.
• Do not pull the device by the hose or power supply cable.
• Safety devices and operating ele- ments must be easily accessible at all times.

4.4 Generating compressed

1. Connect air hose to compressor. De-

pending on the purpose of applica- tion three outlets are available. – Air outlet for regulated, filtered, oil-free compressed air (40). – Air outlet for regulated, filtered, lu- bricated compressed air (41). – Air outlet for non-regulated, unfil- tered, oil-free compressed air (42).

ADanger! Hazard generated by compressed air containing oil. Use compressed air containing oil only for applications that require such supply. Do not op

erate air tools such as tyre inflator gauges or paint spray guns on lubri- cated air. An air hose, which has been used for lubricated air, must not be used for applications requiring oil-free com- pressed air.

2. Start compressor (43) and wait until

the max. tank pressure is reached (compressor shuts off). The tank pressure is indicated by the tank pressure gauge (44).

3. Set pressure regulator (45) to re-

quired working pressure. The current working pressure is indicated by the regulated pressure gauge (46). A Caution! Before connecting an air tool, make sure the max. operating pressure of the air tool used is not exceeded!

4. When using lubricated air adjust

amount of oil to be added with the regulator knob (47).

5. Connect air tool.

You are now ready to work with the air tool.

6. Switch the compressor OFF, if you

do not continue working immediate

ly afterwards. Unplug after switching OFF.

ENGLISH ADanger! Prior to all servicing: – Switch Off. – Unplug. – Wait until the compressor has come to a complete stop. – Ensure the compressor and all air tools and accessories connected to it are relieved from pressure. After all servicing: – Check to see that all safety devic- es are operational. – Make sure that no tools or other parts remain on or in the machine. Repair and maintenance work other than described in this section must only be carried out by qualified spe

A Caution! After the first 50 and 250 hours of op- eration, check the cylinder head's bolts tightening torque (see "Techni

cal Specifications") of a new com- pressor pump. Notes for commercial operation: – Draw up an inspection and mainte- nance schedule which gives consid- eration to operating factors such as installation or operating mode. In this, provide for regular checks by an authorised person. The supervisory authority may de- mand the submission of the inspec- tion and maintenance schedule and proof of the checks which have been carried out. A sample template can be requested from the Service Centre in your country. See spare parts list for ad

dress. Prior to each use

• Check oil level of lubricator (48), top up with pneumatic oil if necessary.

• Check air hoses for damage, replace if necessary.
• Check all screwed connections for tightness, tighten if necessary.
• Check power supply cable for dam- age, if necessary have replaced by a qualified electrician. Every 50 operating hours

• Check air filter element (49) of com- pressor pump, clean if necessary.

• Check oil level (50) of compressor pump, top up if necessary (51).
• Drain the condensation water from the pressure vessel into a container (53). Tip or lift the unit if necessary. AThe condensation water con- tains oil residues. Dispose of the condensation water in an environ

mentally friendly manner to the ap- propriate collection points! – Clean the seal and thread of the screw connection prior to reinser

• Clean air filter element (54) of filter/ regulator unit.

• Drain condensate from filter/regula- tor unit (55).
• Check V-belt: – Remove belt guard (56). – Retension V-belt or replace, if necessary. – To adjust the V-belt tension, loos- en the four screws at the motor base and shift the motor.

5. Care and Maintenance

ENGLISH – Tighten the screws at the motor base again. – Replace the belt guard. Every 250 operating hours

• Replace air intake filter element of compressor pump.
• Replace air filter element of filter/reg- ulator unit. Every 500 operating hours
• Drain oil from compressor pump through the drain plug (52) and fill with fresh oil. ADispose of the waste oil envi- ronmentally safe by taking it to a proper collecting point! Every 1000 operating hours
• Have unit serviced by an authorized service station. This will extent the compressor's service life considera

2. Release pressure from tank and all

connected air tools.

3. Store machine in such way that it

cannot be started by unauthorized persons. A Caution! Do not store machine unprotected outdoors or in damp environment. Do not lay machine on its side for transportation or storing. For special applications the following ac- cessories are available at your specialist dealer – see back cover for illustrations: Sealing A Air Caulking Gun KP 910 for commercially available cartridg- es. Stock-no. 090 101 0030 Sheet metal cutting B Air Nibbler BN 540 extra small cutting radius; cuts steel sheet up to 1.0 mm thickness. Stock-no. 090 100 6784 Drilling C Air Drill BM 310 especially handy tool for low-fatigue working; right-hand rotation only. Stock-no. 090 100 6725

• Air Drill BM 500 (not shown) with 3/8" keyless chuck, fully reversi- ble with quick reverse feature. Stock-no. 090 105 4533 Stapling / nailing D Combination Air Stapler/Nailer Kom- bi 40/50 for staples (type 90) from 20 mm to 40 mm and finishing nails (type SKN) from 20 mm to 50 mm. Stock-no. 090 105 4720
• Combination Air Stapler/Nailer Kom- bi 32 (not illustrated) for staples (type 90) from 15 mm to

mm and finishing nails (type SKN) from 16 mm to 32 mm. Stock-no. 090 105 4711

• Air Stapler KG 80/16 (not illustrated) for staples (type 80) from 6 mm to 16 mm. Stock-no. 090 105 4681

• Air Stapler KG 90/25 (not illustrated) for staples (type 90) from 15 mm to

• Air Stapler KG 90/40 (not illustrated) for staples (type 90) from 20 mm to

• Air Finish Nailer SKN 50 (not illus- trated) for finishing nails (type SKN) from

mm to 50 mm. Stock-no. 090 105 4738 Spray painting E Spray Gun FB 2200 HVLP High-volume low-pressure feature reduces paint mist bounce-back and provides thicker coating at less paint consumption. Stock-no. 090 105 4460

• Paint Spray Gun FB 2200 (not illustrated) with 0.5 l flow cup; professional spray gun; steplessly adjustable round, horizontal and vertical spray pattern. Stock-no. 090 105 4452

• Paint Spray Gun SB 200 (not illustrated) with 1.0 l siphon cup. Stock-no. 090 100 3882

• Paint Spray Gun FB 150 (not illustrated) with 0.5 l flow cup; for spraying prim- ers and paints of varying viskosity. Stock-no. 090 100 3874

• Paint Spray Gun FB 90 (not illustrat- ed) with 0.75 l flow cup; for spraying primers and paints of varying viskos

• Air Hammer Set MHS 315 (not illustrated) to take off plaster and tiles and for light chiselling work. Stock-no. 090 100 6911 Tyre inflating / checking G Tyre Inflator Gauge RF 480 professional version (calibrated). Stock-no. 090 105 4630

• Tyre Inflator Gauge RF 363 (not illustrated) same as RF 480, but not calibrated. Stock-no. 090 105 4622

• Tyre Inflator Gauge RF 200 (not illustrated) for inflating tyres and balls (calibrated). Stock-no. 090 105 6188

• Tyre Inflator Gauge RF 100 (not illustrated) same as RF 200, but not calibrated. Stock-no. 090 102 6724 Cleaning H Blow Gun BP 200 all plastic body. Stock-no. 090 105 4606

6. Available Accessories18

• Blow Gun BP 70 (not illustrated) light metal body (with 100 mm exten- sion nozzle). Stock-no. 090 102 6726

• Blow Gun BP 60 (not illustrated) light metal body (short). Stock-no. 090 102 6718 Driving screws I Impact Wrench SR 230 rugged impact wrench for DIY and automotive applications. Stock-no. 090 105 6170

• Impact Wrench SR 340 Set (not illustrated) professional version; many accesso- ries included. Stock-no. 090 105 6137

• Impact Wrench SR 140 Set (not illustrated) for multiple DIY and automotive ap- plications; complete with many ac- cessories. Stock-no. 090 100 8582

• Impact Wrench SR 120 Set (not illustrated) requires only minimal amount of air, thus can be run on small compres- sors; complete with many accesso- ries. Stock-no. 090 100 6750

• Ratchet Wrench RS 320 (not illustrated) due to narrow design and rubber- covered ratchet head it is well suited for automotive applications and work in confined areas. Stock-no. 090 105 4541

• Ratchet Wrench RS 220 Set (not illustrated) this set comes complete with many accessories. Stock-no. 090 100 6717

• Air Screwdriver DS 1610 (not illustrated) reversible with quick reversing ac- tion. Stock-no. 090 101 2440 Spraying J Spray Gun SPP 161 for spraying degreaser, oil, liquid wax, etc. Stock-no. 090 105 4525

• Combination Spray Gun UBS 820 (not illustrated) for commercially available 1.0 l screw-top cartridges. Stock-no. 090 105 4479 Air hoses K Hose Reel ST 200 swivels through 360°; with 30 m PU air hose. Stock-no. 090 105 4568
• Braided Air Hose (not illustrated) c/w quick coupler and male plug; length 5 m; outer diameter 12 mm; inner diameter 6 mm. Stock-no. 090 105 4908
• Braided Air Hose (not illustrated) c/w quick coupler and male plug; length 10 m; outer diameter 12 mm; inner diameter 6 mm. Stock-no. 090 105 4916
• Braided Air Hose (not illustrated) c/w quick coupler and male plug; length 10 m; outer diameter 15 mm; inner diameter 9 mm. Stock-no. 090 105 4924
• Bulk Braided Air Hose (not illustrated) length 50 m; outer diameter 15 mm; inner diameter 9 mm. Stock-no. 090 105 4932
• Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug;

2.5 m working length; outer diameter

8 mm; inner diameter 6 mm. Stock-no. 090 105 4940

• Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug;

• Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug;

10.0 m working length; outer diame-

ter 10 mm; inner diameter 8 mm. Stock-no. 090 105 4967

• Hand-crank Hose Reel SA 100 (not illustrated) c/w 20.0 m braided air hose; outer diameter 15 mm; inner diameter

• Automatic Retractable Hose Reel SA 200 (not illustrated) suitable for wall and ceiling mount- ing; retracts automatically by simply pulling on hose; with 8 m PU air hose; outer diameter 13 mm; inner diameter 8 mm. Stock-no. 090 105 4550 Accessory kits L Accessory Kit LPZ 7-S comprising: Blow gun, tyre inflator gauge, tyre valve nozzle, needle tip nozzle, paint spray gun, spray gun, self-storing coil air hose. Stock-no. 090 100 3858

• Accessory Kit LPZ 7-P (not illustrated) comprising: Blow gun, tyre inflator gauge, tyre valve nozzle, needle tip nozzle, paint spray gun, spray gun,

• Accessory Kit LPZ 6 (not illustrated) comprising: Blow gun, tyre inflator gauge, tyre valve nozzle, needle tip nozzle, paint spray gun, 5 m braided air hose. Stock-no. 090 104 4487

• Accessory Kit LPZ 4 (not illustrated) comprising: Blow gun, tyre inflator gauge, paint spray gun, self-storing coil air hose. Stock-no. 090 101 3845

• Accessory Kit LPZ 2 (not illustrated) contains change handle with blow gun, tyre inflator gauge, paint spray gun, self-storing coil air hose. Stock-no. 090 105 5971 ADanger! Prior to all servicing: – Switch OFF. – Unplug. – Wait until the compressor has come to a complete stop. – Ensure the compressor and all air tools and accessories connected to it are relieved from pressure. After all servicing: – Check to see that all safety devic- es are operational. – Make sure that no tools or other parts remain on or in the machine. Compressor does not run:
• No mains voltage. – Check cables, plug, outlet and mains fuse.
• Mains voltage too low. – Use only extension cables with sufficient lead cross section (see "Technical Specifications"). Avoid using extension cable with cold machine.
• Compressor was stopped by unplug- ging. – Switch compressor OFF at the On/Off switch, then ON again.

7. Trouble Shooting19

• Motor has overheated, caused by in- sufficient cooling (cooling fins cov- ered). – Remove cause for overheating and allow to cool down for ap- prox. 10 minutes, then start again. Compressor runs but does not build up sufficient pressure.
• Drain cock on cup of filter/regulator unit open. – Close drain cock.
• Check valve leaky. – Have check valve serviced by qualified service centre. Air tool is not supplied with sufficient pressure.
• Pressure regulator not opened wide enough. – Open pressure regulator more.
• Hose connection between compres- sor and air tool leaky. – Check air hoses, replace defec- tive parts if necessary. ADanger! Repairs to electric tools must be car- ried out by qualified electricians only! Electric tools in need of repair can be send to the service centre in your coun- try. See spare parts list for address. Please attach a description of the fault to the electric tool. The machine's packaging can be 100 % recycled. Worn out machines and accessories contain considerable amounts of valua- ble raw and plastic materials, which can be recycled. These instructions are printed on chlo- rine-free bleached paper.

Suction capacity l/min 600 Free air delivery (volume flow rate) l/min 440 Filling rate l/min 500 Working pressure (compression end pressure) bar 10 Pressure vessel volume l 90 No. of air outlets 3 Maximum outlet temperature 40 K higher than ambient temperature Compressor pump type B 5900 B No. of cylinders 2 Cylinder head bolt tightening torque Nm 45 – 55 Speed (compressor pump) min

lead cross section – at 3 x 2.5 mm

Oil grade (compressor pump) SAE 40 Required oil quantity (compressor pump) l 2.2 Dimensions length x width x height mm 1230 x 560 x 970 Weight kg 114 Sound pressure level L

at 4 m max. dB (A) 79 ± 3 Sound power level L