Novomatic 403 - Garage door Novoferm - Free user manual and instructions

USER MANUAL Novomatic 403 Novoferm

Installation, operating, maintenance instructions and works guarantee for garage door operators Novomatic 403 / 553

Retain these installation, operating and maintenance instructions for the full duration of the operator’s service life! Aligning the aerial / Connecting plan Note: - It is essential to pull out the mains plug before opening the cover!- Do not connect any live leads, only connect potential-free buttons and potential-free relay outputs.- Finally, re-place the cover and screw down.- Before using the operator for the first time, it must be tested to make sure that it is working properly and safely (see section on Maintenance / Checks)).E-Connecting the aerialOn the housing exit, angle the aerial down to the right by approx. 90° (as illustrated below).If using an external aerial, the screen is to be connected to the adjacent shield terminal (F, right).F - Connection for external impulse generator(accessory, e. g. key switch or digital coder)G- Input STOP AConnection for safety devices (accessory, e.g. wicket door contact). A break at this input end causes the operator to stop or prevents it from starting up. H - Input STOP BConnection for safety devices (accessory, e.g. one-way photocell). A break at this input end causes the operator to automatically change direction during the closing cycle.I - Voltage supply 24 V ~ (e.g. for one-way photocell), connection can take a maximum load of 100 mA.J - Plug-in base for radio receiverK - Connection for external lighting (with earth) or signal light (protection class II, max. 500W). Impulse generators and external safety devices If there is an increased need for personal safety, in addition to the operator's internal force limit we recommend installing a one-way photocell (see connecting plan figure 13 ((I) (H)). Further information on our range of accessories can be found in our sales literature. Consult your specialist dealer.Dismantling the operator1. Pull out the mains plug and disconnect all existing terminals.2. Disconnect door and operator. Fix door.3. Proceed according to points 3 to 14 of the Installation Instructions but in reverse sequence.Deleting all the hand transmitters programmed for the operator:Plug in the operator's mains plug and whilst button pressed. Menu stage 3: Setting/adjusting the top end of-travel positionKeep button pressed for 3 seconds. Number 3 appears in the display. Wait a short while until the 3 starts flashing.Press button . The operator causes the door to travel in the OPEN direction as long as the button is pressed. The position can be altered to the CLOSE direction via button .Once the desired OPEN end-of-travel position has been reached, press button . The operator stores the OPEN end-of-travel position and "4" appears in the display. Menu stage 4: Setting/adjusting the bottom end-of-travel position Wait a short while until "4" starts flashing.Press button . The operator causes the door to travel in the CLOSE direction as long as the button is pressed. The position can be altered to the OPEN direction via button .Once the desired CLOSE end-of-travel position has been reached, press button . The operator stores the CLOSE end-of-travel position and "5" appears in the display. Press button twice until "0" appears. 18a Force-learning cycle Attention: During this opening and closing cycle the operator learns the force required to open and close the door. A force limit does not apply! The cycles must not be interrupted. During these cycles "0" appears in the display. - Press button . The operator causes the door to open until the top end-of-travel position has been reached.- Now press button again. The operator causes the door to close until the bottom end-of-travel position has been reached.- After approx. 2 seconds "0" goes out. Menu stage 5: The opening force limitIf you have previously quit the setting menu, press button for 3 seconds until "3" appears. Then press button twice until "5" appears.After approx. 2 seconds the display flashes showing the set value of the opening force limit.The force limit setting can be increased or decreased via buttons and .After setting the value, press button .The display shows "6". Menu stage 6: The closing force limit After approx. 2 seconds the display starts flashing and the set value for the closing force limit is displayed.The force limit setting can be increased or decreased via buttons and .After setting the value, press button . "0" appears in the display.Finally, check the force settings and, if necessary, repeat the setting procedure.The maximum force at the main closing edge must not exceed 150N!Caution! If the force setting is too high, persons may be placed at risk of injury.The factory setting is 4! Programming the Operator Control elementsThe controls for programming the door operator are protected by a transparent cover. The transparent cover can be opened with a screwdriver.After the operator has been programmed, the transparent cover must be closed again.A - Numerical display shows the menu stage as well as the selected value.a - Point display, lights up to indicate "ready for operation" and flashes on the hand transmitter code learning completion.B - Button during the setting/adjustment phase serves as an "up" button and outside the menu as a start button.C - Button during the setting/adjustment phase serves as a "down" button. D - Button is used to call up the setting/adjustment menu, to change the menu stages and to store the settings.Programming the control unit is menu-driven. Pressing button calls up the menu guide. The numbers displayed indicate the menu stage. After approx. 2 seconds the display flashes and the setting can be altered via buttons and . The selected setting is stored with button And the programme jumps automatically to the next menu stage. By repeatedly pressing button menu stages can be skipped. To quit the menu, press button until "0" is shown again. Outside the menu, button can be used to generate a start impulse.Before programming- Allow door to engage into the carriage.- Pull out the mains plug. Point display (a) lights up.- Make sure that the aerial is correctly positioned (see figure 13).- Observe the hand transmitter instructions. Menu stage 1: Programming the start function for the hand transmitterBriefly press button . "1" is displayed. As soon as the display flashes, press and keep pressed for approx. 1 second the button of the hand transmitter, with which you later wish to start the operator.As soon as the code has been read, the red point display (a) flashes five times before quitting.Further hand transmitters (up to a maximum of 10) can be programmed. Menu stage 2 : Programming the light function for the hand transmitterPress button . "2" appears in the display. Note: If no 4-minute light is to be programmed, repress button . The display shows "0" - programming is completed. Press the second button on the hand transmitter, with which the 4-minute light is to be switched on. As soon as the code has been read, the red point display (a) flashes five times before quitting. After the code has been learned, briefly press button . "0" appears indicating that you have come to the end of the menu.14141515161618181717212119192020 Checking the force limit facility- Place an obstruction (e. g. operator's cardboard box) underneath the door's cosing edge.- Starting from the OPEN end-of-travel position, actuate the door to close.- The door travels towards the obstruction, stops and travels back to the top end-of-travel position.- The point display (a) must switch off for approx. 1 second. Then the operator functions as normal again.If the door springs have been changed or altered, then the force learning cycle must be repeated:Proceed to menu stage 5 and keep buttonPressed for 3 seconds. "0" appears in the display. Then complete the force learning cycle as explained under point 18a. Special settings Menu stage 7: Light phasesPress button for 3 seconds. "3" appears in the display.Press button several times until menu stage 6 is shown.Keep button pressed again for 3 seconds until "7" appears in the display. Menu Light phase Warning value phaseIf the warning phase is set, the light flashes before the door starts to move and during the actual travel cycle. The factory setting is 1. Menu stage 8: "Soft" start and "soft" stop ("soft" runs)Press button . "8" appears in the display.These values correspond to the "soft" runs measured in cm at the carriage. Important note: The factory setting of 4 must be adhered to. The "soft" runs may only be altered on the express permission of the door manufacturer. Press button . "0" appears in the display. 0 60 s - 1 90 s - 2 120 s - 3 240 s - 4 0 s 3 s 5 90 s 3 s 6 240 s 3 s 7 0 s 10 s 8 90 s 10 s 9 240 s 10 s Menu Start Stop Start Stop Value Open Open Close Close 0 0 0 0 0 1 15 0 15 0 2 0 15 0 60 3 15 15 15 35 4 25 45 25 45 5 15 15 15 60 6 15 15 15 15 7 35 35 35 50 8 60 15 15 85 9 soft run only Retain these installation, operating and maintenance instructions for the full duration of the operator’s service life! GBOperating Instructions Before carrying out any work to the operator, always pull out the mains plug!All persons using the door system must be shown how to operate it properly and safely:When the operator is being used, the opening and closing cycles must be monitored.Keep hand transmitters out of the reach of children.It must be ensured that neither persons nor objects are located within the door's range of travel.Functional sequenceThe garage door operator can be actuated via impulse generators such as hand transmitters, key switches etc. It is only necessary to give a short, sharp impulse.Initial impulse:The operator starts up and causes the door to travel to the set OPEN or CLOSE end-of-travel positions.Impulse generated whilst the door is moving: the door stopsA new impulse:the door continues to move but in the opposite direction.Internal safety deviceIf the closing door encounters an obstruction, the operator stops and causes the door to open to its top end-of-travel position in order to clear the obstruction.During the last 2 seconds of the closing cycle, the door only opens slightly, this being sufficient to clear the obstruction but otherwise barring anyone from taking a look into the garage.If the opening door encountes an obstruction, the operator stops immediately. The door can be closed again by generating a new impulse.External safety devicesConnecting plan figure 13Wicket door contact (STOP A)An open wicket door stops the operator immediately or stops it from starting up.Photocell (STOP B)If the photocell is interrupted whilst the door is closing, the door stops and reverses direction. An interruption whilst the door is opening has not effect.Quick releaseDuring adjustments, in the event of a power failure or malfunctions the door can be disengaged from the operator by actuating the pull cord on the carriage and then operated manually. If the door is to be operated manually over a longer period of time, then the existing locking pin must be inserted (see figure 12). The door latches, put out of service for power operation, must be refitted, otherwise the door is not latched in the closed position.To restore power operation, return the locking pin to the parking position (a) and put the latches put out of service. After an impulse has been generated, the door automatically latches with the door operator.LightingThe lighting switches on automatically whenever a start impulse is generated and switches off again after the set time phase (factory setting approx. 90 seconds).A second button on the hand transmitter can be programmed for 4-minutes light (figure 16). When the button on the hand transmitter is pressed, the light switches on independent of the motor and switches off again after approx. 4 minutes.Changing the light bulb:Pull out the mains plug and open the lamp cover using a Phillips screwdriver size 2 x 100. Replace the light bulb (230 V, 40 W, base E27) and screw the lamp cover back on.Signal lightIf a signal light for signalling the opening and closing phases is installed, this flashes together with the lamp in the operator as soon as a start impulse is generated. The operator starts with a time-delay in accordance with the set warning phase (see menu stage 7).Hand transmitterProgramming further hand transmitters: See menu stages 1 and 2 (figure 15 and 16).Changing the battery: Slide back the battery compartment cover on the hand transmitter. Take out the battery. Insert a new battery (alkaline 23A, 12V) and be sure polarity correctly! Slide the cover back on.Empty batteries must be disposed of separately (toxic waste)! Maintenance / Checks For your own safety we recommend that the door system be checked by a specialist after initial installation and then regularly at intervals of 1 year minimum. Monitoring the force limitThe operator control unit features a 2-processor safety system to monitor the force limit. The integral force cut-out is automatically tested at each end-of-travel position. The door system must be checked before being put into service and at least once a year thereafter, during the course of which, a check of the force limit facility (figure 21) must also be carried out!Caution! If the closing force is set too high, persons can be placed at risk of injury. The opening force can be re-adjusted in menu stage 5, the closing force in menu stage 6.Dear customer,During production the garage door operator you have purchased has undergone various checks by the manufacturer to ensure that it is of impeccable quality. Should this operator or parts of it prove to be of no use or limited use as a result of proven material or manufacturing defects, we shall rectify this, at our discretion, through free-of-charge repair or replacement.We shall not accept any liability for damage as a result of unsatisfactory fitting and installation, improper putting into service, incorrect operation and maintenance, excessive use and overloading as well as Terms of the Guarantee

We shall not bear the costs for dismantling and installation, freight and carriage. If a complaint is proven to be unjustified, the customer must bear our costs.This guarantee is only valid in conjunction with the signed invoice and commences on the day of delivery. The manufacturer guarantees that the product is free of defects. The warranty is granted for a period of 24 months, in as far as the verification overleaf has been properly filled out. Otherwise the warranty shall expire 27 months after the date of manufacture.Any alterations or modifications carried out to the operator and accessory parts by the customer. The same shall also apply for damage incurred during transit or as a result of force majeure, external influences or natural wear as well as special atmospherical stresses. We cannot accept any liability following alterations or modifications of functional parts carried out by the customer. We must be notified of any defects immediately in writing; on request the parts in question are to be made available to us. Retain these installation, operating and maintenance instructions for the full duration of the operator’s service life!

¡Trouble-shooting Important note: When working on the operator, always pull out the mains plug beforehand!!! Diagnostic display During operation, the display provides diagnostic information on any possible faults / malfunctions Fault/Malfunction Possible cause Remedy Have door checked. Change force setting (menu stages 5 and 6) Reset end-of-travel positions (menu stages 3 and 4) Replace battery in hand transmitter Plug in/align aerial Connect external aerial (accessory) See diagnostic display Replace battery in hand transmitter Plug in/align aerial Programme hand transmitter (menu stage 1) Remove obstruction or reset CLOSE end-of- travel position (menu stage 4) Reset end-of-travel positions (menu stages 3 and 4) Insufficient range of hand transmitter Door does not respond to impulse from hand transmitter or ot other impulse generators Door does not respond to impulse from hand transmitter but does respond to push-button or other impulse generators After closing, door opens again to produce a slight gap Door presses into the end-of-travel positions Door does not fully close/open Door mechanics have changed Set closing/opening force too weak. End-of-travel positions incorrectly set Door blocks just before CLOSE position Flat battery in the hand transmitter Aerial not plugged in/aligned On-site screening of receiving signal See diagnostic display Flat battery in hand transmitter Aerial not plugged in/aligned No hand transmitter programmed Optimum setting of end-of-travel positions has not been achieved State Operator starts up and “0” goes out. Door neither opens nor closes. Door no longer closes Motor has come to a standstil Permanent impulse signal at the start input An error has occurred in setting the operator. “0” displayed during the next opening and closing cycle and then goes out. “0” continues to be displayed. Diagnosis / Remedy Operator receives a start impulse at the START input or via a receiver, normal operation. STOP A connection is interrupted. External safety device has been activated (e.g. wicket door). STOP B connection is interrupted. External safety device has been activated (e.g. Photocell). Motor does not rotate. Call in a specialist company. Door no longer accepts a start impulse. External impulse generator emits a permanent impulse signal (e.g. Button is jammed) Travel path too long. Repeat setting procedure (menu stages 3 and 4) Operator is carrying out a learning cycle for the force limit. Caution: During these travel cycles the force is not monitored ! Check door mechanics. Door is too sluggish. Number