GDS16 - Saw Güde - Free user manual and instructions

USER MANUAL GDS16 Güde

Translation of original operating instructions Please read carefully the Operating Instructions before assembling and putting the appliance into operation!

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To enjoy your new appliance as long as possible, please read carefully the Operating Instructions and the attached safety instructions before using it. Further, we recommend keeping the Operating Instructions to recall the product features in the future.

Within the continuous product development, we reserve the right to make technical changes to improve it.

This document represents translation of the original Operating Instructions.

Supply includes

Take the appliance out of the transport package and check it whether there are the following parts:

1 fretsaw
2 adapters
2 saw blades (1 saw blade being preassembled)
1 saw blade cover
1 original Operating Instructions
Warranty Certificate

Please contact your dealer if any parts are missing or are damaged.

Appliance + accessory equipment description (pic. A-B+D)

1. Strain screw
2. Dust blowing hose
3. Workpiece holder adjusting screw
4. Saw blade cover
5. Saw blade holder
6. Saw blade
7. Saw bench
8. Feeder cable
9. Dust extractor adapter
10. Workpiece holder
11. Copper tube for dust blowing
12. Support
13. Speed controller
14. On/Off
15. Bench adjustment scale
16. Spare saw blade
17. Saw blade adapter
18. Mounting tool
19. Saw bench stopping screw
20. Saw bench insert

Technical specifications

Connection: 230 V 50 Hz
Protection type: IP 33
Max. output: 120W-S6/30%
Revolutions: 400-1,600
Saw blade length: 128/133 mm
Cutting power 90^ : 50 mm
Cutting power 45^ : 27 mm
Bench size: 410 × 250 mm
Feeder cable: 2 m
Weight: 13 kg

General instructions

• After unpacking, check all parts for any damage during transport.
• Check whether the shipment is complete.

• Learn with the appliance functions using the Operating Instructions before using it.

• Original accessory equipment and original wearable and spare parts to be used only.

• All covers and safety equipment must be properly installed before putting the appliance into operation. See the following points:

Appliance to be used with RCD (safety switch

against stray current) 30mA only!

Safety instructions

• Follow all safety and warning instructions on the appliance and keep them readable.
• The safety equipment on the appliance must not be disassembled or put out of operation.
• Check the feeder cables. Do not use any defective feeder cables. See Plugging.
• Be caution when working: Risk of injury for fingers and hands by the saw blade.
• Any changeover, adjustment, measurement and cleaning to be performed when the engine off only. Unplug the appliance.
• Any installation, repair and servicing of the wiring may only be performed by professionals.
• All protective and safety equipment must be immediately refitted after finishing any repair and servicing work.
• Switch the engine off after leaving the place of work. Unplug the appliance.
• Any changes to the appliance exclude the liability of the producer for any consequential damage.

Use as designated

The fretsaw may only be used to cut angular pieces of wood or wood-similar (plastic) workpieces.

Any other use will be considered a use in conflict with the designation. The manufacturer will not be liable for any consequential damage or injuries. Please be sure to know that our appliances have not been designed for industrial purposes.

Assembly

Fitting the saw to bench

To fit the saw, a massive-wood bench is better than a weak compressed board where vibrations and noise significantly affect your work.

Fixing materials necessary for assembly are not included in the supply.

Example of fixing materials:

4 M8 hex screws

4 8 mm flat gaskets

408mm washers

8 M8 hex nuts

Foam-rubber washer absorbing noise is also not included in the supply. However, we strongly recommend using such washer to reduce vibrations and noise. Rubber-foam washer specification: 450× 250× 13mm

Saw blade cover fitting

Loosen the nut on the saw blade cover and put the saw blade on the saw head. The nut is self-locking.

Changing the saw blade (original saw blades)

• Clamping screw (pic. A/1) to be turned right to make the saw blade (pic. A/6) loosen.
  Lift off the saw blade cover (pic. A/4).

• Loosen the bench insert (pic. A/20). In doing so, make sure the workpiece holder (pic. A10) is in the middle.

• By pressing the saw head, the saw blade can be released from the holder (pic. E).
  Now fit a new saw blade in a reverse order and attach the disassembled parts.
• By turning the strain screw (pic. A/1) to the left, the saw blade will get stretched.

The saw blade can be fitted in 2 various positions (pic. E-G)

Fitting the adapters of saw blades

• Remove the saw blade as specified under Changing the saw blade.
  Just hang the adapters to the saw head (pic. H).
• Now insert a laminated blade in the adapters. Tighten the adapters using an Allen key included in the supply.
  Now refit the disassembled parts as specified under Changing the saw blade.

Tilting the saw bench -pic.1)

Loosen the stopping screw (pic. A/19) Tilt the saw bench (pic. A/7) to the left so that the scale (pic. B/15) shows the required angle.
Make sure the saw bench insert (pic. A/20) is fitted properly.

Before operation

• All covers and safety equipment must be properly installed before putting the appliance into operation.
  The saw blade must run freely.
• It is necessary to pay attention to undesirable items such as nails, screws, clamps in already processed wood. (Remove them if necessary).
• Before pressing On/Off, make sure the saw blade has been fitted properly and the saw blade tension is adjusted as appropriate and the moving parts are running smoothly.
  Before connecting the appliance, make sure the details on the type label correspond to the system details.

Appliance to be used with RCD (safety switch) (stray current) 30mA only!

Installation

Please make sure the appliance is installed evenly and steadily on a solid surface with adequate lighting.
Make sure you have enough room to work safely and undisturbed.

Residual risks

The appliance has been designed according to the state of the art and recognised safety-technical regulations. However, there still may be some residual risks when working with the appliance.

• Risk of injury to fingers and hands by the saw blade.
• Risk of injury by throw-away workpieces in case of unprofessional guidance.
• Risk of electric shock when unspecified feeder cables are used.
  Further, there may be some hidden residual risks despite all the preventive measures taken.
• Residual risks can be minimised if Safety Instructions and Use as designated and the entire Operating Instructions are followed.

Plugging

Check regularly the feeder cables for any damage. Before that, the appliance must be unplugged! The feeder cable must be in accordance with applicable provisions of VDE and DIN. Feeder cable with H 07-RN marking to be used only. Sticking the type marking on the feeder cable is mandatory.

Defective feeder cables

Insulation gets often damaged on the electric feeder cables.

Possible causes:

Galls if feeder cables are guided in gaps under windows or doors.

Breaks as a result of unprofessional fixing or guiding of feeder cables.

Cutting-off as a result of the feeder cable being run over. Insulation damage by pulling the cable out of wall socket. Cracks as a result of insulation aging.

Feeder cables damaged in this manner must not be used - they are a risk to life due to the insulation damage!

Operation

• The saw does not cut wood automatically. The user activates cutting by guiding wood to the moving saw blade.
  Teeth cut the wood only when being down.
  Wood must be guided slowly to the saw blade as the saw blade teeth are very small.
• Every person needs some time of training to handle the saw. During that time, several blades will certainly get broken.
• When cutting thicker pieces of wood, it is especially necessary to make sure the saw blade is not bent or turned. This will increase the life of the saw blade.
  Fix the workpiece with the workpiece holder (pic. A/10) by adjusting the holder (pic. A/10) using the workpiece adjusting screw (pic. A/3) and fix the workpiece adjusting screw on the saw bench.
  Best results are achieved with wood thinner than 20 mm.

The right saw blade

Small and narrow saw blades must be used for thin wood not thicker more than 6 mm.

Wider saw blades must be used to cut wood thicker than 6 mm.

With wider saw blades it is not possible to cut small and narrow curves as with thinner saw blades.

The saw blade gets worn more when processing plywood, hard wood and thick pieces of wood (from 19 mm).

Switching on/off (pic. B/14)

To switch the appliance on, press the green button (pic. B/14). To switch the appliance off, the red button (pic. B/14) must be pressed.

Caution: The appliance has been fitted with a safety switch against repeated switch-on after power failure.

Speed controller (pic. B/13)

With the stroke number controller you can set the number of strokes, depending on the cut material.

e.g. minimum setting 400min^-1 for hard materials and maximum setting 1,600min^-1 for soft materials and long-fibre materials.

Performance of inner cuts

1. The fretsaw can be characterised by performing inner cuts in the board with no damage to the board outer side or circuit.
   Caution: To prevent injuries due to accidental start of the appliance, the appliance must always be unplugged before removing or changing the saw blade.
2. To perform inner cuts in the board, remove the fretsaw blade as specified under Changing the saw blade.
3. Drill a hole in the board with diameter of app. 6 mm where inner cuts are to be performed.
4. Put the board with the hole on the saw bench over the inlet.
5. Insert the saw blade in the board through the inlet and refit it up and down as specified under Changing the saw blade.
6. After finishing the inner cut, remove the saw blade and the workpiece.

Marking

Product safety:

CE
Product corresponds to applicable EU standards

Prohibitions:

No pulling the plug!	Protect against rain and moisture!
No touching inside

Warning:

!
Warning/Caution	Warning against dangerous voltage
Warning against hand injury

Commands:

Read carefully the Operating Instructions. Learn carefully how the appliance is used before using it.	Wear headphones and protective glasses
Pull the plug out before opening.

Environment protection:

	PAP
Dispose waste professionally so as not harm the environment.	Packing cardboard material may be delivered to collecting centres for recycling.
Any defective and/or disposed electric or electronic devices must be delivered to respective collection centres.

Package:

J
Protect against moisture	This side up
interseroh 31484
Interseroh-Recycling

Technical specifications:

Connection Weight
Engine output	Cutting power 90°:
Revolutions:	Cutting power 45°:
Saw blade dimensions	Noise:

Technical specifications:

TÜV Rheinland

EU DECLARATION OF CONFORMITY

We,

Güde GmbH & Co. KG

Birkichstrasse 6 - D-74549 Wolpertshausen

Germany

hereby declare that the design of the appliances below corresponds to the applicable requirements of the basic EU safety and hygiene directives.

In case of alternation of the appliance, not agreed upon by us, this Declaration will lose its validity.

Appliance description:

GDS 16 Electronic fretsaw

Art.No.#55014

Applicable EU Directives:

2006/42/EG

2004/108/EG

Applicable harmonised standards:

EN 61029-1:2009

ZEK01.2-08/12.08

EN 55014-1:2006+A1

EN 61000-3-2:2006+A1+A2

EN 61000-3-3:2008

EN 55014-2:1997+A1+A2

Date/authorised signature: 17.10.2011

Wolpertshausen

Title of signatory: Managing Director

Mr

Technical documentation: J. Burkle FBL; QS

Warranty

The warranty exclusively applies to material or manufacturing defects. The original proof of purchase including the date of purchase must be submitted when lodging a claim in the warranty period. The warranty does not cover any unauthorised use such as appliance overload, violent use, damage by a foreign person or an undesirable item. The failure to follow the Operating Instructions and assembly instructions and common wear and tear are also excluded from the warranty.

Behaviour in case of emergency

Provide necessary first aid treatment corresponding to the injury nature and seek qualified medical help as soon as possible. Protect the injured person from other injuries and calm him/her down.

In case of accident, first aid kit must always be available in the place of your work in accordance with DIN 13164. Material taken out of the first aid kit needs to be supplemented right away.

Please provide the following details if help is needed:

1. Place of accident
2. Accident nature
3. Number of injured persons
4. Injury type

Disposal

The disposal instructions are based on icons placed on the appliance or its package. The description of the meanings can be found in the "Marking" section.

Transport package disposal

The package protects the appliance against damage during transport. Packing materials are usually chosen depending on their environmental friendliness and disposal method and can therefore be recycled. Returning the package to material circulation saves raw materials and reduces waste disposal costs. Parts of packages (e.g. foils, styropor®) can be dangerous to children. Risk of suffocation! Keep parts of packages away from children and dispose them as soon as possible.

Operator requirements

The operator must carefully read the Operating Instructions before using the appliance.

Qualification

No special qualification is necessary for using the appliance apart from detailed instruction by an expert.

Minimum age

The appliance can only be operated by persons over 16 years of age. An exception includes youngsters operating the appliance within their professional education to achieve necessary skills under trainer's supervision.

Training

Using the appliance only requires appropriate instructions by a professional or reading the Operating Instructions. No special training necessary.

Maintenance

Do you have any technical questions? A claim? Do you need spare parts or the Operating Instructions?

You will be helped quickly and without needless bureaucracy at our webpage www.guede.com in the Services part. Please help us be able to assist you. To identify your appliance when claimed, we need to know its serial No., order No, and year of production. All these details can be found on the type label. Enter the details below for future reference.

Serial No.

Order No.

Year of production:

Tel. [phone] / 700-360

Fax: [phone]

Email: [e-mail]

Treatment and servicing

The appliance must always be unplugged before any servicing/cleaning and other works on the appliance. Let the appliance cool down before any work and transport.

If feeder cables are worn out or damaged, they must be immediately replaced.

Bearings in arms need to be lubricated every 50 hours of operation.

For that purpose, put the fretsaw on side and apply a sufficient amount of SAE 20 oil on the shaft ends and brass bearings. Ideally, let oil absorb over night. Repeat the process on the other side of the saw.

Cleaning

Fallen chippings need to be regularly removed off the appliance.

Transport

The appliance must cool down before being transported.

Troubleshooting

The table shows possible failures, their causes and remedy options. If the problem still cannot be removed, contact a professional to help you.

Switch the appliance off and unplug it before any servicing and cleaning.

Risk of electric shock.

Symptoms Possible cause Remedy
Saw blade is broken	·Saw blade is too thin for the processed material ·Too much pressure on the saw blade ·Saw blade is too stretched ·Curve cut is too narrow	·Use a thicker saw blade ·Move the workpiece continuously with balanced, however, not too much pressure on the saw blade. Let the saw work by itself. ·Reduce the saw blade tension ·Bigger radius or narrower saw blade
Saw blade not cutting straight, it is turned	·Saw blade is too loose ·Saw blade has been subject to too intensive side loading ·Saw blade getting warm/workpiece is too thick.	·Increase the saw blade tension ·Replace the saw blade ·Use a straight saw or thinner material
Engine slowing down and remaining still	·Saw has been overloaded by the workpiece ·Saw blade is worn out ·Chippings have blocked the exhaust flue	·Opt for higher revolutions; do not apply too much pressure on the saw blade ·Replace the saw blade ·Remove chippings from the body. Connect the exhaust equipment or increase the exhaust equipment output
Dust accumulating in the appliance	·Produced as a result of standard work	·Clean the appliance at regular intervals

Introduction

Causes probabilities :

PROHLASENI O SHODE EU

Timo prohlasujeme my,

Güde GmbH & Co. KG

Birkichstrasse 6 - D-74549 Wolpertshausen

Nemecko

Dirittive CE applicabill:

2006/42/EG

2004/108/EG

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Ten.: +49 (0) 79 04 / 700-360

ΦaKc: +49 (0) 79 04 / 700-51999

E-Mail: [e-mail]

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