DC Wallbox 25kW - Charger DELTA - Free user manual and instructions

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USER MANUAL DC Wallbox 25kW DELTA

Installation and Operation Manual

DELTA DC Wallbox 25kW - 1

TABLE OF CONTENTS

Introduction 1

Features. 1
Applications 2

Important Safety and Wiring Instructions 3

Installation Site Selection 3
Safety and Compliance 3
Service Wiring 4

Before Installation 7

Safety Requirements 7
Accessory Kit. 8
Recommended Tools 9

Installing the DC Wallbox Charger 10

Making the Connection. 13
Operation 21
System Configuration 23

Cellular Configuration 24
Firmware Update 24

Maintenance 25
System Code 26
Specifications 28

Conventions

General Conventions

The following conventions are used in this manual:

DELTA DC Wallbox 25kW - General Conventions - 1

Note:

Indicates additional information that is relevant to the current process or procedure.

DELTA DC Wallbox 25kW - Note: - 1

WARNING!

Warning information appears before the text it references to emphasize that the content may prevent damage to the device or equipment.

DELTA DC Wallbox 25kW - WARNING! - 1

CAUTION!

CAUTIONS APPEAR BEFORE THE TEXT IT REFERENCES. CAUTIONS APPEAR IN CAPITAL LETTERS TO EMPHASIZE THAT THEMESSAGE CONTAINS VITAL HEALTH AND SAFETY INFORMATION.

Typographical Conventions

The following typographical conventions are used in this document:

Italics

Indicates book titles, directory names, file names, path names, and program/process names.

Constant width

Indicates computer output shown on a computer screen, including menus, prompts, responses to input, and error messages.

Constant width bold

Indicates commands or information literally entered by a user on the computer. Variables contained within user input are shown in angle brackets (< >) .

Bold italics.

Indicates keyboard keys that are pressed by the user.

The ownership and all intellectual property rights of this Installation and Operation Manual (this "Manual"), including but not limited to the content, data and figures contained herein are vested by Delta Electronics, Inc. ("Delta"). The Manual can only be applied to operation or use of the product. Any disposition, duplication, dissemination, reproduction, modification, translation, extraction or any other usage to the Manual is prohibited without obtaining Delta's prior written permission. As the product will be developed and improved continuously, Delta may modify or update the Manual from time to time without any notice. Delta will do its best efforts to keep the Manual updated and maintain the accuracy of the Manual. Delta disclaims any kinds or forms of warranty, guarantee or undertaking, either expressly or implicitly, including but not limited to the completeness, accuracy, non-infringement, merchantability or fitness for particular purpose or usage.

Copyright © Delta Electronics, Inc. All Rights Reserved.

Introduction

The DC Walbox charger is the top choice for powering battery electric vehicles (BEV and plug-inelectric vehicles (PHEV) today. It is designed for quick charging in both public and private locations, such as retail and commercial parking spaces, fleet charging stations, highway rest areas, workplaces, residences, etc.

The DC Wallbox charger has the advantage of easy installation. The wall-mounting design and pluggable power modules allow for flexible and cost-effective installation at various types of locations. The DC Wallbox charger also features network communication capability; it is able to connect with remote network systems and provide drivers of electric cars real-time information, such as the locations of charging stations, charging progress information and billing information. The DC Wallbox charger has a clear user interface with function buttons, a power supply safety system and excellent waterproof and dust-proof technology to provide the best choice for outdoor environments. It can also integrate with renewable energy systems, such as solar power and wind power technology, to provide the most energy saving infrastructure for EV system development.

Features

  • Wall-mount design and pluggable power modules make installation easy and flexible.
  • Offers customers the convenience of full start and stop charging control from an authorized RFID smart card.
  • Built according to latest industry standards for DC charging.
  • Carries an outdoor rating capable of withstanding solid and liquid intrusions in outdoor settings, making the unit more stable and highly reliable.
  • Provides a high-contrast, OLED screen interface with multi-function buttons.

Applications

Public and private parking areas
- Community parking areas
- Parking areas of hotels, supermarkets and shopping malls
Workplace parking areas
- Charging stations
Highway rest areas

DELTA DC Wallbox 25kW - Applications - 1

Important Safety and Wiring Instructions

Installation Site Selection

DC Wallbox can be installed in both indoor and outdoor environments. It is necessary to consider the installation conditions and protection at the site:

  • Follow local electrical regulation and installation standards
  • Consider the emergency routes at the installation site
  • Do not install the device at potentially explosive atmosphere areas (Ex areas).

Safety and Compliance

  • Read the manual before installation or usage of device.
  • Do not put tools, material or body parts into the electric vehicle connector.
  • Do not use the DC Wallbox charger if the cabinet, power cord or charging cable are frayed, have broken insulation or show any other signs of damage.
  • Do not install or use the DC Wallbox charger if the enclosure is broken, cracked, open or shows any other indications of damage.
  • The DC Wallbox charger should be installed only by a qualified technician.
  • Make sure that the materials used and the installation procedures follow local building codes and safety standards.
  • The information provided in this manual in no way exempts the user of responsibility to follow all applicable codes or safety standards.
  • The manufacturer is not responsible for physical injury, damage to property or damage to equipment caused by the installation of this device.
  • This document provides instructions for the DC Wallbox charger and should not be used for any other product. Before installation or use of this product, you should review this manual carefully and consult with a licensed contractor, licensed electrician or trained installation expert to make sure of compliance with local building codes and safety standards.

Service Wiring

Ground Connection

Always connect the Neutral at the service to Earth Ground. If ground is not provided by the electrical service, a grounding stake must be installed nearby. The grounding stake must be connected to the ground bar in the main breaker panel, and the Neutral must be connected to Ground at that point.

240V Single-Phase

DELTA DC Wallbox 25kW - 240V Single-Phase - 1

WARNING!

If the DC Wallbox is a single-phase device, do not connect to a three-phase feed.

DELTA DC Wallbox 25kW - WARNING! - 1

WARNING!

The following diagram illustrates the DC Wallbox connection to L1 and L2 in a single-phase power grid feed. The earth ground must be connected to neutral at a single point, typically at the breaker panel.

DELTA DC Wallbox 25kW - WARNING! - 1

WARNING!

An earth connection is essential before connecting supply.

DELTA DC Wallbox 25kW - WARNING! - 1

277V Single-Phase

DELTA DC Wallbox 25kW - 277V Single-Phase - 1

WARNING!

If the DC Wallbox is a single-phase device, do not connect to a three-phase feed.

DELTA DC Wallbox 25kW - WARNING! - 1

WARNING!

The following diagram illustrates the DC Wallbox connection to L1 and N in a single-phase power grid feed. The earth ground must be connected to neutral at a single point, typically at the breaker panel.

DELTA DC Wallbox 25kW - WARNING! - 1

WARNING!

An earth connection is essential before connecting supply.

DELTA DC Wallbox 25kW - WARNING! - 1

480V Three-Phase

DELTA DC Wallbox 25kW - 480V Three-Phase - 1

WARNING!

The following diagram illustrates the DC Wallbox connection to L1, L2, L3, and neutral in a y-connection power grid feed. The earth ground must be connected to neutral at a single point, typically at the breaker panel.

DELTA DC Wallbox 25kW - WARNING! - 1

WARNING!

An earth connection is essential before connecting supply.

DELTA DC Wallbox 25kW - WARNING! - 1

208V Three-Phase

DELTA DC Wallbox 25kW - 208V Three-Phase - 1

WARNING!

The following diagrams illustrate the DC Wallbox connection to L1, L2, and L3. Neutral connection is not required.

DELTA DC Wallbox 25kW - WARNING! - 1

WARNING!

An earth connection is essential before connecting supply.

DELTA DC Wallbox 25kW - WARNING! - 1

Before Installation

Safety Requirements

  • Be sure to preview the standard operating procedures (SOP) and ensure local building and electrical codes are reviewed before installing the DC Wallbox charger.
  • The DC Wallbox charger should be installed by a qualified technician according to the instruction manual and local safety regulations.
  • Use appropriate protection when connecting to the main power distribution cable.
  • Disconnect switch for each ungrounded conductor of ac input shall be provided by others in accordance with the National Electric Code, ANSI/NFPA 70.

DELTA DC Wallbox 25kW - Safety Requirements - 1

CAUTION!

TO REDUCE RISK OF FIRE FOR 1 PHASE 200VAC-277VAC INPUT, IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE, ANSI/NFPA 70, THE UPSTREAM CIRCUIT BREAKER SHOULD BE INSTALLED WITH A RATED CURRENT OF 175A.

DELTA DC Wallbox 25kW - CAUTION! - 1

CAUTION!

TO REDUCE RISK OF FIRE FOR 3 PHASE 480VAC INPUT, IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE, ANSI/NFPA 70, THE UPSTREAM CIRCUIT BREAKER SHOULD BE INSTALLED WITH A RATED CURRENT OF 50A.

DELTA DC Wallbox 25kW - CAUTION! - 1

CAUTION!

TO REDUCE RISK OF FIRE FOR 3 PHASE 208VAC INPUT, IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE, ANSI/NFPA 70, THE UPSTREAM CIRCUIT BREAKER SHOULD BE INSTALLED WITH A RATED CURRENT OF 125A.

DELTA DC Wallbox 25kW - CAUTION! - 1

Note:

Depends on local regulations requirements.

DELTA DC Wallbox 25kW - Note: - 1

Note:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

DELTA DC Wallbox 25kW - Note: - 1

Note:

To implement cyber security, please follow instruction below:

  • EVSE shall connect to the backend system with secure web socket protocol (wss).
    Network with cellular (2G/3G/4G) connection shall utilize VPN
    Network with WLAN or Ethernet connection shall utilize a router with VPN function
  • If EVSE support WLAN AP mode for maintenance purpose, please turn off the function after finishing the installation.

CAUTION!

ANY CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE GRANTEE OF THIS DEVICE COULD VOID THE USER'S AUTHORITY TO OPERATE THE EQUIPMENT.

RF Exposure warning:

This equipment must be installed and operated in accordance with provided instructions and the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20~cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. End-users and installers must be provide with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance.

Canada, Industry Canada (IC) Notices

This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada's licence-exempt RSS(s). Operation is subject to the following two conditions:

  1. This device may not cause interference.
  2. This device must accept any interference, including interference that may cause undesired operation of the device.

Canada, avis d'Industry Canada (IC)

Radio Frequency (RF) Exposure Information

The radiated output power of the Wireless Device is below the Innovation, Science and Economic Development Canada (ISED) radio frequency exposure limits. The Wireless Device should be used in such a manner such that the potential for human contact during normal operation is minimized.

This device has also been evaluated and shown compliant with the IC RF Exposure limits under mobile exposure conditions. (Antennas are greater than 20cm from a person's body).

Contains FCC ID:QIPPLS8-X

Contains IC:7830A-PLS8X

Accessory Kit

DELTA DC Wallbox 25kW - Accessory Kit - 1
Mounting bracket x 1

DELTA DC Wallbox 25kW - Accessory Kit - 2
Mounting template x 1

DELTA DC Wallbox 25kW - Accessory Kit - 3
RFID cards x 2

DELTA DC Wallbox 25kW - Accessory Kit - 4
Switch Keys x 2, Latch Keys x 2

DELTA DC Wallbox 25kW - Accessory Kit - 5
User manual x 1

DELTA DC Wallbox 25kW - Accessory Kit - 6
CCS1 plug holder x 1

DELTA DC Wallbox 25kW - Accessory Kit - 7

DELTA DC Wallbox 25kW - Accessory Kit - 8

Bag of bracket screws x2

(SCREW M M618

PAN TORX SUS NL)

DELTA DC Wallbox 25kW - Accessory Kit - 9

Bag of grounding screw x 1

(SCREW M M6112

HEXHCS+PS20CZN-NI)

DELTA DC Wallbox 25kW - Accessory Kit - 10

DELTA DC Wallbox 25kW - Accessory Kit - 11

DELTA DC Wallbox 25kW - Accessory Kit - 12

DELTA DC Wallbox 25kW - Accessory Kit - 13

DELTA DC Wallbox 25kW - Accessory Kit - 14

DELTA DC Wallbox 25kW - Accessory Kit - 15

Bag of expansion bolts x 6

(+2 fordual output model)

(ANCHOR SUS

16*50.8 PICKLING)

The following tools are recommended for the DC Walbox charger installation:

(1x) Voltmeter or digital multi-meter
(1x) Water level
(1x) Hammer
(1x) Concrete drilling machine
(1x) Wire cutters / strippers
(1x) Torx® Tamper-Resistant T15 & T25 screwdriver
(1x) No.8 Flathead screwdriver and socket wrench
(1x) No.6 Flathead screwdriver
(1x) No.2 Philips screw driver
(1x) M50 conduit hub, conduit and wrench for main power wires
(1x) M25 conduit hub, conduit and wrench for Ethernet
(2x) Ring terminal RNB70-10 for L/N wire (#2/0 AWG, 90^ copper wire) in models with 240V and 277V single-phase input
(3x) Ring terminal RNB38-6 for L1/L2/L3 wire (#2 AWG, 90^ copper wire) in models with 208V three-phase input
(4x) Ring terminal RNB14-6 for L1/L2/L3/N wire (#6 AWG, 90^ copper wire) in models with 480V three-phase input
(1x) Ring terminal RNB14-6 for PE/ground wire (#6 AWG, 90^ copper wire)

Important Safety Instructions.

Save these Instructions.

  • The DC Wallbox charger should be installed only by a licensed contractor, and/or a licensed electrician in accordance with all applicable state, local and national electrical codes and standards.
  • Before installing the DC Wallbox charger, review this manual carefully and consult with a licensed contractor, licensed electrician and trained installation expert to ensure compliance with local building practices, climate conditions, safety standards and state and local codes.

DELTA DC Wallbox 25kW - Save these Instructions. - 1

WARNING!

Danger of electrical shock or injury. Turn off power at the panel board or load center before working inside the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned off.

DELTA DC Wallbox 25kW - WARNING! - 1

CAUTION!

TO AVOID DAMAGE TO THE CHARGER OR PERSONAL INJURY, MAKE SURE THE INSTALLATION LOCATION IS ABLE TO SUPPORT THE WEIGHT OF THE DC WALLBOX CHARGER.

Installing the DC Wallbox Charger

Preparation

  1. Release the screws on the crate (two sides) with a No. 8 socket wrench.
  2. OOpen top lid of plywood crate.

DELTA DC Wallbox 25kW - Preparation - 1

  1. Take out mounting template and cut off the cable ties to move the charging plug.

DELTA DC Wallbox 25kW - Preparation - 2

DELTA DC Wallbox 25kW - Preparation - 3

  1. Remove top foam, open plastic bag and take out the unit.

DELTA DC Wallbox 25kW - Preparation - 4

DELTA DC Wallbox 25kW - Preparation - 5

Note: Carefully place the unit and the charging plug on the ground or a flat surface at this stage.

Wall Mounting

  1. Use template and leveler tool to mark out the mounting position.

DELTA DC Wallbox 25kW - Wall Mounting - 1

  1. Mount bracket onto the wall.

DELTA DC Wallbox 25kW - Wall Mounting - 2

DELTA DC Wallbox 25kW - Wall Mounting - 3

Note:

  • The unit must be mounted on a solid wall (concrete or metal preferred).
  • Use the expansion bolts in the accessory kit or choose proper mounting screws for different types of wall. A drilling machine might be needed for certain conditions.
  • Follow applicable accessibility requirements for the mounting position. The unit must be mounted at a sufficient height from grade such that the height of the storage is located between 60 cm (24 inches) and 120 cm (4 feet) from grade per NEC Article 625.
  • Leave a minimum of 650~mm on both sides of the charger for service maintenance.

DELTA DC Wallbox 25kW - Note: - 1

WARNING!

To ensure adequate ventilation and maintenance space, leave a minimum of 45cm (18 inches) on both sides of the charger.

  1. Place unit onto bracket. Align the back chassis of unit with the corresponding slot on the bracket. Slowly slide down the unit until it sits firmly on the bracket. Fasten two screws from the bottom.

DELTA DC Wallbox 25kW - WARNING! - 1

DELTA DC Wallbox 25kW - WARNING! - 2

Note:

The bottom fixing screws are in the accessory kit.

Making the Connection

DELTA DC Wallbox 25kW - Making the Connection - 1

WARNING!

Only use a Torx® Tamper-Resistant T15 screwdriver to secure or remove the screws. Use of any other tool may damage screws and panel.

Power Wiring

  1. Open front cover for wiring.

a. Release two screws on top.
b. Release the latches to open front cover.
c. Put down front cover gently.

DELTA DC Wallbox 25kW - Power Wiring - 1

  1. Routing the power wires is possible through the bottom or rear of the enclosure.

Select the location to route the power wiring.

Bottom-fed wiring:

a. Feed the wires from the underside. Make sure the wiring can sufficiently reach the connectors before securing.
b. Continue with the fastening of the wires, see the following step.

Rear-fed wiring:

a. Remove the waterproof cap from the back of the enclosure and insert the waterproof cap in cable access location on the bottom of the enclosure.

DELTA DC Wallbox 25kW - Rear-fed wiring: - 1

b. Proceed with the following steps.

DELTA DC Wallbox 25kW - Rear-fed wiring: - 2

CAUTION!

BACK-FED WIRING MAY CAUSE THE RISK OF WATER LEAKAGE. DO NOT CHOOSE THIS WIRING CONNECTION IN OUTDOOR LOCATIONS.

  1. Fasten cable gland to secure wires.

DELTA DC Wallbox 25kW - CAUTION! - 1

DELTA DC Wallbox 25kW - CAUTION! - 2

Note:

To insure protection from the elements, make sure to use certified IP55 (or above) cable glands.

  1. Remove lid of terminal block and connect the wiring to the correct terminals. See the following information for specific model connections.

Wiring requirements are dependent on the model type and between single and three-phase models.

DELTA DC Wallbox 25kW - Note: - 1

WARNING!

Cable color coding may be defined differently depending on the region.

DELTA DC Wallbox 25kW - WARNING! - 1

Single-phase

Wiring the 240 / 277V Models

DELTA DC Wallbox 25kW - Single-phase - 1

  • Conduit hub and conduit size M50 according to EN 61386-24.
  • Connect the power wires of 2 × RNB70-10 ring terminal with cable lugs to the input terminal marked with "L" and "N" using 2 × M10.0 screws with 88.4 lb-in Torque force.
  • Connect the ground wire of RNB14-6 into the earth terminal marked with ground symbol (12) using 1 × M6.0 screw with 17.7 lb in Torque force.

Three-phase

Wiring the 480V Model

DELTA DC Wallbox 25kW - Three-phase - 1

  • Conduit hub and conduit size M50 according to EN 61386-24.
  • Connect the power wires of 4 × RNB14-6 ring terminal with cable lugs to the input terminal marked with "L1", "L2", "L3" and "N" using 4 × M6.0 screws with 28.7 lb-in Torque force.
  • Connect the ground wire of RNB14-6 into the earth terminal marked with ground symbol (12) using 1 × M6.0 screw with 17.7 lb in Torque force.

Wiring the 208V Model

DELTA DC Wallbox 25kW - Three-phase - 2

  • Conduit hub and conduit size M50 according to EN 61386-24.

  • Connect the power wires of 3 × RNB38-6 ring terminal with cable lugs to the input terminal marked with "L1", "L2" and "L3" using 3 × M6.0 screws with of 28.7 lb-in Torque force.

  • Connect the ground wire of RNB14-6 into the earth terminal marked with ground symbol (12) using 1 × M6.0 screw with 17.7 lb in Torque force.
  • Neutral wire is not required.

DELTA DC Wallbox 25kW - Three-phase - 3

WARNING!

Cable color coding may be defined differently depending on the region.

  1. Fasten each wire with the proper screw. Make sure the correct amount of torque is used. See listed information.
  2. Place lid back onto terminal block.

DELTA DC Wallbox 25kW - WARNING! - 1

DELTA DC Wallbox 25kW - WARNING! - 2

CAUTION!

MAKE SURE THE ELECTRIC WIRE CONDUIT IS ALIGNED WITH THE DC WALLBOX CHARGER INPUT WIRE OPENING PRIOR TO INSTALLATION. FAILURE TO DO SO COULD DAMAGE THE WIRING OR THE CHARGER.

  1. Put front cover back and fasten screws securely.

DELTA DC Wallbox 25kW - CAUTION! - 1

Ethernet Connection

It is recommended to connect Ethernet cables through the underside access ports. It is necessary to open the front cover.

  1. Remove the water proof cap from the Ethernet access port.

DELTA DC Wallbox 25kW - Ethernet Connection - 1

  1. Insert the cable through the port and connect the Ethernet cable to the terminal.
  2. Fasten the conduit or cable gland to secure the cable.

DELTA DC Wallbox 25kW - Ethernet Connection - 2

Cellular Connection

  1. Remove right filter cover.

a. Release the screws on the top.
b. Release the screws on the bottom and pull out the latch.

c. Open and remove the filter cover.

DELTA DC Wallbox 25kW - Cellular Connection - 1

WARNING!

DELTA DC Wallbox 25kW - WARNING! - 1

Only use a Torx® Tamper-Resistant T25 screwdriver to secure or remove the screws of unit. Use of any other tool may damage screws and panel.

  1. Remove the protection cover on the right side.

DELTA DC Wallbox 25kW - WARNING! - 2

  1. Insert micro SIM card onto cellular board. Fasten the protection cover back.

DELTA DC Wallbox 25kW - WARNING! - 3

  1. Return right filter cover.

a. Hang filter cover onto the unit.
b. Pull down the pin and place back filter cover.
c. Fasten screws on bottom.
d. Fasten screws on top.

DELTA DC Wallbox 25kW - WARNING! - 4

Set Charging Plug

  1. Mount charging plug hanger onto the wall.
  2. Place charging cable and plug on the hanger properly.

DELTA DC Wallbox 25kW - Set Charging Plug - 1
SAE DC (CCS1)

  1. Switch power on and turn the key to initialize DC Wallbox when all steps are completed

Operation

  1. Choose the preferred language.
  2. Connect the plug to the EV.

DELTA DC Wallbox 25kW - Operation - 1

  1. Swipe the authorized RFID card to start charging.

DELTA DC Wallbox 25kW - Operation - 2

  1. Once charging commences, status information is displayed on the screen. The following illustrations demonstrate the start to near complete charging procedure.

DELTA DC Wallbox 25kW - Operation - 3

DELTA DC Wallbox 25kW - Operation - 4

  1. Swipe the authorized RFID card to stop.

DELTA DC Wallbox 25kW - Operation - 5

  1. Return the plug to the holder.

DELTA DC Wallbox 25kW - Operation - 6

System Configuration

DELTA DC Wallbox 25kW - System Configuration - 1

WARNING!

Only configure the charger when the charger is not in charging mode to avoid interruption of an ongoing charging session.

Steps:

  1. Contact service provider to login online configuration tool.
  2. When the configuration is done, copy the parameter file (DeltaDCWallboxConfig) to the root of a USB flash drive (the drive format should be FAT/FAT32, < 32GB).
  3. Insert the USB flash disk into the USB port on the bottom (labeled USB). The configuration will be uploaded to the DC Wallbox.

DELTA DC Wallbox 25kW - Steps: - 1

  1. Remove the USB flash drive when the configuration is complete.

DELTA DC Wallbox 25kW - Steps: - 2

  1. Close the protection cover. The cover has a hole to put padlock into it to avoid tampering.

Cellular Configuration

For models equipped with the cellular modem, insert a valid cellular (WCDMA) SIM card as detailed in previous steps (page 17) to start cellular connection. Consult with local operator to activate data service on the SIM card beforehand. Disable PIN check on the SIM card before inserting the card into the modem. Request APN information from the operator and make sure APN is configured correctly via the configuration tool.

Firmware Update

Firmware updates can be made via the USB port on the bottom of the cabinet.

  1. Obtain a USB flash drive. The drive format should be FAT/FAT32, < 32GB .
  2. Insert the USB flash disk into the USB port on the bottom of the unit (labeled USB).

DELTA DC Wallbox 25kW - Firmware Update - 1

The updated firmware is uploaded to the DC Walbox.

  1. Close the protection cover. The cover has a hole to put lock into it to avoid tampering. The status is displayed on the panel.

DELTA DC Wallbox 25kW - Firmware Update - 2

  1. Close the protection cover. The cover has a hole to put padlock into it to avoid tampering.

Maintenance

Annual Requirements

  1. Replace the ventilation filter.
  2. Conduct a visual inspection of the charging cable and ensure that cable does not show any visual damage or deformation.
  3. Conduct a visual inspection of the charging gun and ensure that gun does not show any visual damage, arcing or rust.

DELTA DC Wallbox 25kW - Annual Requirements - 1

WARNING!

To avoid danger of electrical shock or injury, turn off power at the panel board or load center before working on the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned off.

Disconnect electrical power to the DC Wallbox before any maintenance work to ensure that it is separated from the supply of AC mains. Failure to do so may cause physical injury or damage to the electrical system and charging unit.

DELTA DC Wallbox 25kW - WARNING! - 1

Note:

  • Touching the circuit before the main breaker and auxiliary breaker are switched off may be hazardous. The switching device and other apparatus can only be inspected visually.
  • Maintenance of the DC Wallbox shall be conducted only by a qualified technician.
  • After opening the front door, turn off the main breaker and auxiliary breaker before any maintenance work.

System Code

Alarm CodeDescription
004001System input voltage is higher than workable range (>305 volt)
004002System input voltage (L2 or L3) is lower than workable range (<170 volt)
004003System output voltage is higher than EV battery maximum voltage
004004Request output current from EV is higher than present EVSE ability
004005The temperature of air inlet or input contactor is higher than workable range (>60°C)
004006The temperature of CCS combo charging plug is higher than workable rangeREMA => (>85°C)Phoenix => (>75°C)
004007The air filter need to be replaced
004008System fan is attenuated so that need to be replaced
004009The self test of system controller is failure
00400AEmergency button is pressed
00400BThe user authorized by backend is failed
00400CThe user authorized by EVSE itself is failed
00400DThe temperature sensor of air inlet is broken
00400EThe temperature sensor of input contactor is broken
00400FSPD trigger
004010Output fuse at CCS side is broken
004011Output fuse at CHAdeMO side is broken
004012The temperature sensor of CCS combo charging plug is broken
004013the temperature of air inlet or input contactor is lower than workable range (<-40°C)
004014User stops charging
004017System is timeout if user doesn't plug-in in 3 mnutes after authorized
004018Charging time is up (Max: 2hr)
004019System data storage is not enough
004020Unknown error
004021Charging is remotely stopped by backend office
004022Input voltage is drop (<20V, <100ms)
004023System L1 input voltage is lower than workable range (<170 volt)
005001Communication with CHAdeMO EV is broken
005005Communication with CCS EV is broken
005006Power rectifier is broken (SMR)
005007Communication with CCS controller is broken
005008Communication with auxiliary power module is broken
005009Communication with relay control module is broken
00500CCommunication with display module is broken
00500DCommunication with RFID module is broken
00500ECellular module is not ready (module itself or SIM)
00500FWiFi module is not ready
006001Cellular connection is disconnected from APN
006002Cellular connection is disconnected from internet
006003Cellular connection is disconnected from backend office
006008Ethernet connection is disconnected from internet
006009Ethernet connection is disconnected from backend office
007001Hardware component in power rectifier is broken
007002Input voltage of power rectifier is higher than workable range
007003Input voltage of power rectifier is lower than workable range
007004Output voltage is higher than workable range of power rectifier
007006The temperature of air inlet in power rectifier is higher than workable range (>60°C)
007008The temperature of PFC is higher than workable range
007009The temperature of PFC is lower than workable range
00700AThe temperature of DCDC is higher than workable range
00700BThe temperature of DCDC is lower than workable range
00700CThe fan inside power rectifier is broken
00700DOutput oring diod is broken
00700EIsolation test is failed
0080035 volt for system controller is higher than workable range
0080045 volt for other system modules is higher than workable range
0080055 volt for CAN bus is higher than workable range
00800612 volt for other system modules is higher than workable range
00800712 volt for EV communication is higher than workable range
00800824 volt for relay control is higher than workable range
0080095 volt for system controller is lower than workable range
00800A5 volt for other system modules is lower than workable range
00800B5 volt for CAN bus is lower than workable range
00800C12 volt for other system modules is lower than workable range
00800D12 volt for EV communication is lower than workable range
00800E24 volt for relay control is lower than workable range
008010The output current of 5 volt for system controller is higher than workable range
008011The output current of 5 volt for other system modules is higher than workable range
008012The output current of 5 volt for CAN bus is higher than workable range
008013The output current of 12 volt for other system modules is higher than workable range
008014The output current of 12 volt for EV communication is higher than workable range
008015The output current of 24 volt for relay control is higher than workable range
008016The temperature of 12 volt for EV communication is higher than workable range
008017The temperature of 5 volt for other system modules is higher than workable range
008018The temperature of 24 volt for relay control is higher than workable range
008019The ambinet temperature of aux. power is higher than workable range
009001GFD trigger
009003GFD pre-warming
009004GFD self-test fail
00A001Input contactor 1 is welding
00A002Input contactor 1 is driven fault
00A003Input contactor 2 is welding
00A004Input contactor 2 is driven fault
00A005The positive side of output relay for CCS charging is welding
00A006The positive side of output relay for CCS charging is driven fault
00A009The negative side of output relay for CCS charging is welding
00A00AThe negative side of output relay for CCS charging is driven fault
00B001The firmware update of aux. power module is failure
00B002The firmware update of relay control module is failure
00B003The firmware update of LCM module is failure
00B004The firmware update of CCS charging module is failure
00B006The firmware update of power converter module is failure
00C001PLC module for CCS charging is broken
00C002CCS proximity is disconnected
00C003stop charging by CCS EV
00D006Present output current is different from target current
00D008Present output voltage is different from target voltage

Specifications

ModelEIDW-U25SXUBXXXXXEIDW-U25TXUBXXXXXEIDW-U25LXUBXXXXX
Input rating200-277 Vac; 60Hz; 134A480 Vac; 60Hz; 40A208 Vac; 60Hz; 90A
Wiring1-phase/L1, L2/N, PE3-phase/L1, L2, L3, N, PE3-phase/L1, L2, L3, PE
Power factor>0.98
Current THDCompliant with IEEE 519
Efficiency94% at nominal output power
DC output #1SAE J1772 DC Level 2, 100-1000 Vdc, 50A max., 25kW max.
ProtectionOver current, under voltage, over voltage, surge protection, short circuit, over temperature, ground fault
Display2.7" OLED screen
Push buttonsMulti-functional buttons (LED light: Orange, Blue)/Emergency stop button (Red)
AuthenticationISO/IEC 14443 Type A/B RFID for user authentication
Network interfaceEthernet (Standard)Cellular (Standard, Micro SIM card)
Operating temperature-22°F to 122°F (-30°C to 50°C)
Humidity< 95% relative humidity, non-condensing
AltitudeUp to 2000 m (6500 ft.) Power derating when altitude > 2000 m
Ingress ratingType 3R
IK ratingIK10 according to IEC62262
CoolingForced air
Charging cableUS market-Standard: 7M; Canada: 5M max.
Dimension (W x H x D)680 x 430 x 230 mm (27 x 17 x 9 inches)
Weight45 kg (99 lbs), excluding plug and cable
CertificateUL, UL 2202, UL 2231

DC Wallbox Charger

Contient FCC ID:QIPPLS8-X

Contient IC:7830A-PLS8X

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Product information

Brand : DELTA

Model : DC Wallbox 25kW

Category : Charger