KALTECCOOL PW60A-B - Portable air conditioner HONEYWELL - Free user manual and instructions

Product type	Water softener
Available models	PW60-A (single-family houses) / PW60-B (two-family houses)
Supply voltage	230 V / 50 Hz (external transformer)
Low protection voltage	24 V
Power consumption	2 W (during treatment)
Protection rating	IP 22
Water connection	1" AG
Effluent connection	Olive fitting 1/2"
Nominal pressure	PN 10
Operating pressure	2 to 6 bar
Nominal flow rate (wellness mode)	2.8 m³/h with Δp = 0.8 bar
Permissible water temperature	5 to 30 °C
Ambient temperature	2 to 40 °C
Resin volume	4 L (PW60-A) / 10 L (PW60-B)
Salt consumption per regeneration	790 g (PW60-A) / 1980 g (PW60-B)
Effluent volume per regeneration	30 L (PW60-A) / 59 L (PW60-B)
Delivery contents	Tank, control head, resin bottle, external transformer, flexible hoses
Functions	Automatic regeneration (flow or time), holiday mode, flow and reserve indicator
Maintenance	Annual by professional (WS60-A kit)
Optional accessories	Filter FK74C, pressure regulator, separator R295/BA295, connection piece DA74C, recharge bag VC51-A

Frequently Asked Questions - KALTECCOOL PW60A-B HONEYWELL

How to install the Honeywell KaltecCool PW60A-B water softener?

Installation must be carried out by a professional. Mount the device downstream of a fine filter (recommended FK74C) and upstream of a pressure regulator if the inlet pressure exceeds 6 bar. Connect the supplied hoses using the DA74C connection piece. Plug the external transformer into a permanent socket (230 V / 50 Hz). After assembly, set the time and water hardness, then trigger a manual regeneration.

How to set the water hardness on the device?

Press the Ⓟ button for 5 seconds. The hardness setting icon lights up. Use the ▲ and ▼ arrows to enter the measured value (determined with the supplied test kit). Confirm by pressing Ⓟ again.

How to start a manual regeneration?

Briefly press the manual regeneration button (Ⓟ or dedicated button depending on model). The regeneration starts immediately and lasts 45 to 60 minutes. During regeneration, waste water flows through the effluent hose.

What to do in case of prolonged power failure?

If the outage lasts a long time, place the device in bypass position to avoid malfunction. When power returns, check the displayed time and adjust if necessary (it flashes after a power cut).

How to set the time on the display?

Use the ▲ and ▼ buttons to adjust the time. The time display flashes on first power-up or after a power failure. The setting is done simply with the arrows.

What does holiday mode mean?

Holiday mode activates automatically if no water has been drawn for 4 days after the last regeneration. The device goes into standby and triggers a regeneration as soon as a draw is detected. The corresponding icon is displayed.

How to maintain the water softener?

Annual maintenance is mandatory (DIN 1988 standard). Use the Honeywell WS60-A maintenance kit. Call an installer or after-sales technician. Regularly check the magnesium level (every 4 weeks) and refill with the VC51-A bag if necessary.

Why is the effluent hose flowing continuously?

This may be due to excessive back pressure in the hose (clean or replace it) or a defective control head (contact after-sales service). Also check that the hose is not kinked or blocked.

How to fill the salt (magnesium) tank?

Remove the cover and the tank lid. Pour about 3 liters of water, then add a whole bag of magnesium (VC51-A 25 kg). Wait 15 minutes for the brine to form. The level should stay between the Min and Max marks.

What to do if the screen shows nothing?

Check the power supply (plug connected, fuse not blown). If the external transformer is unplugged or defective, replace it. If everything is correct, the control head may be defective; contact the after-sales service.

USER MANUAL KALTECCOOL PW60A-B HONEYWELL

Illustration of a Honeywell industrial gas pump unit with control panel and digital display (no text or symbols on main body)

CE

Wasserbehandlung

Water Treatment

Traitement de l'eau

Waterbehandeling

Honeywell

CE

KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE

Gemäß / In Accordance with / Conforme à: 89/336/ECC, 73/23/ECC

Titel

Title

Titre

Low Voltage Directive

Electromagnetic Compatibility – Generic Emission Standard, Part 1: Commercial, Residential, Industrial

Electromagnetic Compatibility – Generic Immunity Standard, Part 1: Commercial, Residential, Light Industrial

EC guidelines & harmonized norms, EC-project norms

The monitoring is performed by:

Uwe Pfeiffer - Engineering Leader

(Name, Funktion/ Name, Function/ Nom, fonction)

Mosbach, 11.12.2005

Declaration of conformity in accordance with DIN EN 45014 and ISO/IEC Guide 22

Mechanical valve assembly diagram showing internal components and a shaft (no text or labels)

Mechanical valve assembly diagram showing internal components and a handle (no text or labels)

Technical illustration of a pressure regulator valve with three fittings and a central gauge (no text or symbols)

D06F

DA74C

AS60-Y

Cross-sectional illustration of a mechanical pressure relief device (no text or symbols visible)

FKN74C

Technical illustration of a pressure regulator with valve and gauge (no text or symbols)

R295

Technical illustration of a mechanical valve assembly (no text or symbols visible)

BA295

15. Zubehör

D06F Druckminderer

1. Follow the installation instructions.
2. Use the appliance
   • according to its intended use

3. in good condition
   • with due regard to safety and risk of danger.

4. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty.

5. Please take note that any assembly, commissioning, servicing and adjustment work may only be carried out by authorized persons.

6. Immediately rectify any malfunctions which may influence safety.

2. Functional description

Hard or medium-hard drinking water contains large amounts of lime, which can deposit in pipes, fittings and devices and result in irreparable damages.

The water treatment device is based on the simple exchange of salts. Calcium ions are replaced by other ion pairs.

3. Application

Water temperature 5 - 30 °C

Ambient temperature 2 - 40 °C

Operating pressure 2 - 6 bar

4. Technical data

Nominal pressure PN 10

Flow rate at p=0,8 bar 2,8 m ^3 /h (wellness mode)

Supply voltage (ext. transfor-230 V / 50 Hz mer)

Protective extra low voltage 24 V

Power consumption 2 W (during conditioning)

Safety class IP 22

Connection size 1" AG

Drain connection 1/2" hose nozzle

Model	Resin volume (l)	Waste water, regeneration water (l/regeneration)	Salt/magnesium consumption (g/regeneration)
PW60-A	4	30	790
PW60-B	10	59	1980

5. Scope of delivery

KaltecCool consists of:

• Cabinet in modern, space-saving design
- Flow controlled electronic regeneration automatics with time priority control, holiday control.
• Status indicator and control panel
• Control valve element
- Flask with monodisperse ion exchanger resin
- External transformer; the device is only fed with a protective low voltage of 24 V
- Two armoured hoses with matching piece to DA74C

6. Options

PW60-A = Use in detached houses

PW60-B = Use in two to three family houses

7. Assembly

• In order to protect the device against foreign particles, it must only be installed with an upstream fine filter (recommended by Honeywell FK74C)
• In case of high inlet pressure (> 6 bar) a pressure reducer must be installed in upstream
• A drain connection within five meters distance or two meters height must be available. The drain hose must not be kinked in any way as this will lead to an overflow of the device.
• When using DA74C, connection in horizontal or vertical pipelines is possible
• All works should only be carried out by a qualified person, in compliance with local water regulations
• The installation location should be protected against frost and extreme heat
• The device is fitted with a check valve and therefore must not be fitted between a water heater and the pressure relief safety valve
• After the installation one must set time and water hardness on the device and trigger a manual regeneration process
• The device must be secured according to the corresponding national implementation of the standard EN 1717. For installation in Germany the device must be secured with a pipe separator (type Honeywell R295) or a system separator (type Honeywell BA295) according to DIN EN 1717 or DIN 1988/T4. With low inlet pressure (< 3 bar) the use of the pipe separator is recommended.

7.1 Assembly instructions

Caution!

In order to avoid irreversible damages to the water conditioning device, all welding and soldering work in the immediate vicinity has to be completed prior to assembly!

1. Thoroughly flush pipework
2. Install the water conditioning device.

o Connect the water conditioning device

o Use of connecting fitting DA74C

o Note flow direction

1. Connect the waste water hose to the hose socket on the back of the control head

Caution!

Make sure the seal is fitted properly!

8. Commissioning

Caution!

Commissioning has to take place in the following order!

8.1 Flush and Deaerate

1. Set the water conditioning device to "Bypass".
2. Open the main water supply.
3. Open the nearest cold water tap and allow the water to run. Impurities and soldering remains are flushed out of the pipework.
4. Set the water conditioning device to "Service".
5. Deaerate the water conditioning device, flush for approx. 10 minutes, e.g. by opening a tap
6. Close the cold water tap.

Noise development can occur during regeneration due to incomplete deaerating. However, this will disappear after 2-3 regenerations!

8.2 Filling the cabinet

1. Remove covering cap and salt lid. The brine tube remains closed.
2. Fill the cabinet up to approx. 3 l with water and then fill up with 1 bag of magnesium salt

The "Min-Max" marks refer to the salt filling level.

1. Wait approx. 15 minutes, until brine has developed

8.3 Time Setting

1. Connect the power supply, the display starts flashing

Caution!

The socket outlet must have continuous voltage, it must not be linked with light switches or similar.

1. Set the time via the ▲ and ▼ buttons.

8.4 Determining Water Hardness

1. Determine the water hardness on the inlet side (using the enclosed hardness measuring instruments) o Sample water from the sample tap on the connecting set, or set the water conditioning device to "bypass" position and extract a water sample from the first tapping point

2. Determine the water hardness via a hardness measuring instrument.

3. Set the water conditioning device to "Service".

4. Set water hardness on the device, see 10.3

8.5 Manual Regeneration

1. Press the button ☐. Manual regeneration starts immediately.

Flushing takes place via the drain tube during regeneration!

9. Operation

9.1 Control Buttons, Display and Indicators

Display

1 Operation indicator

• Arrow lights up = valve is in operation
• Arrow flashes = regeneration at night*

2 Time
3 Reserve indicator*
4 Flow display
• Arrow flashes = water draw-off
5 Regeneration indicator
• Arrow flashes = regeneration phase is running
6 Remaining volume indicator
7 Programming Mode
• Arrow lights up = Programming Mode active
8 External*

*Display deactivated

Function keys

9 Start the manual regeneration
10 Programming
11 Adjusting displayed value downwards
12 Adjusting displayed value upwards

Indicator lamps

13 Chlorine generation (function not active)
14 Holiday Mode active
15 Setting the water hardness
16 Setting the capacity of the system*
17 Setting the time for regeneration at night*
18 Power indicator

9.2 Display during Operation

During operation the time alternates with the remaining volume on the display. During the usage of water the remaining volume (only treated part) decreases to zero. Afterwards – every 4 days, however, the latest – a manual regeneration is actuated.

Time

Residual volume (litre)

9.3 Display during Regeneration

During regeneration the active regeneration phase is displayed. In addition to the phase number the remaining time of the active phase is also displayed. After all 6 phases have been completed, the water conditioning device returns to normal operation.

The total time is between 45 and 60 minutes.

Time

Example: Regeneration has reached phase no. 3, the remaining time of this phase is 9,3 minutes.

Phase

1 Quick flushing, formation of brine
2 Active time
3 Slow flushing
4 Quick flushing
5 Backwashing
6 Refilling

All 6 regeneration phases run in succession.

With PW 60-A phase 6 is not separately indicated.

9.4 Holiday Mode

Device can be set into a Holiday Mode, i. e.:

• If no water has been drawn off 4 days after the last regeneration a new regeneration is started. Afterwards the device rests in holiday position.
• As soon as water is drawn off again the device stops the regeneration.

9.5 Guidelines for operation

Regular inspection of magnesium level - approx. every 4 weeks

The system needs to be filled up if the magnesium level has dropped below the "Min"-mark. Use a complete bag of VC51-A to fill up.

10. Maintenance

10.1 Settings

10.2 Time Setting

In order to set the time press arrow keys ▲ and ▼.

10.3 Setting the water hardness

In order to set the water hardness press the Ⓗ key for 5 seconds, set hardness via arrow keys ▲ and ▼ and store entry by pressing the Ⓞ key again.

10.4 Changing and/or omitting phases

A manual regeneration can be actuated at any time, even if the remaining volume has not reached zero yet.

- Briefly press the ☐ key.

10.5 Changing and/or omitting phases

In order to quickly jump to the next phase during the regeneration press the ☐ key.

11. Working method during power failure

In case the power supply is interrupted for a longer period of time it is recommended to set the device to bypass position for the time of power failure.

12. Maintenance

In accordance with the directive DIN 1988 the device must be maintained regularly, normally at least once a year. Honeywell provides suitable Maintenance-Sets.

The maintenance must be carried out by expert personnel (fitter, service technician).

13. Further settings

For magnesium operation you can choose between wellness mode (13.1) and sanitation mode (13.2). Apart from this, you can use any desired setting between these two modes, in order to achieve a treatment result that matches your requirements.

13.1 Wellness Mode

This operating mode stands out due to favorable consumption of magnesium and water.

Please note that for Wellness and Cleaning Modes the water hardness remains unaltered and therefore washing machines and dishwashers should be operated as before, that is with the same quantities of washing, rinsing and softening materials as before.

Even in Wellness Mode some removal of deposits may occur and in the initial period this may lead to some detached particles of scale appearing on the outlets.

1. In order to activate wellness mode turn the setscrew first completely in anti-clockwise, then back it out in clockwise direction, until the hand points to the red mark.

o Do not turn in too far!

Mechanical valve assembly diagram showing internal components and a handle (no text or labels)

13.2 Cleaning Mode

This operating mode is characterized by an optimal conditioning result and cleans old systems of existing scale deposits.

- During Cleaning Mode scale deposits which have become detached from the pipework walls may appear at the outlets.

1. In order to activate the sanitation mode turn the setscrew completely in anti-clockwise.

o Do not turn in too far

Technical line drawing of a mechanical valve assembly (no text or symbols)

1. Troubleshooting

Problem	Cause	Remedy
No water supply to the device	Shut-off device in the bypass is not open or only partially open	Open shut off valve fully
	Pipework of the drinking water supply is calcified or blocked	Clean or replace the pipework
Device does not regenerate	Flow meter is defective	Check and, if necessary, replace the flow meter (CS*)
	Incorrect settings at the control valve	Check the control valve settings
	Water meter is contaminated or defective	Clean and, if necessary, replace water meter (CS*)
	Internal electric cabling is defective	Check internal electric cabling (CS*)
		Call Technical Customer Service
	Wrong connection of connecting hoses	Connect the flexible connection lines correctly
Device does not regenerate, "Holiday Mode" LED is permanently on (> 10 minutes) despite tapping of water	No signal from flow meter	Check and, if necessary, replace the flow meter (CS*)
Nothing is displayed	Power supply has been interrupted	Check power supply (mains plug, fuse)
	Control head is defective	Call Technical Customer Service
Incorrect time is displayed	Power failure occurred	Set the time
Tank overflows	Internal pipework is contaminated or leaking	Check pipework (CS*)
	Float valve is defective	Check float valve (CS*)
Insufficient function	Device not deaerated	Deaerate device
	Device is in "Bypass" position	Set device to "Service" position
	Incorrect settings at the control valve	Check the control valve settings
	Storage tank is almost or completely empty	Check salt level
	Blending has been set incorrectly	Check the control valve settings
		Check blending valve and mixing ratio
	Control valve is contaminated or defective	Clean control valve or, if necessary, replace control head (CS*)
Permanent regeneration	Control head is defective	Call Technical Customer Service
	Incorrect settings at the control valve	Check the control valve settings
No brine intake	Incorrect settings at the control valve	Check the control valve settings
	Drain tube is blocked	Clean and, if necessary, replace drain tube
	Min. operating pressure not available	Min. operating pressure is 2.0 bar
	Nozzles clogged	Replace nozzles (fitter, CS*)
*CS = Customer Service Permanent discharge into sewerage tube	Back pressure in drain tube is too high	Clean and, if necessary, replace sewerage tube
	Control head is defective	Call Technical Customer Service
High salt or magnesium consumption	Incorrect settings at the control valve	Check the control valve settings
	Blending has been set incorrectly	Check blending valve and mixing ratio
	Too much water in the storage tank	Fault "too much water in the storage tank"
No or insufficient magnesium consumption	Incorrect settings at the control valve	Check the control valve settings
	Blending has been set incorrectly	Check blending valve and mixing ratio
	Brine tube is contaminated	Clean brine tube
	Nozzles clogged	Replace nozzles (fitter, CS*)
Differential pressure at the device is too high	Construction of the device is too small	Call Technical Customer Service
	Blending has been closed too widely	Check blending and mixing ratio (Chapter 7.5)
Water pressure reduction / slowly decreasing effectiveness	Pipework of the drinking water supply is calcified or blocked	Clean or replace the pipework
	Control valve is contaminated or defective	Clean control valve or, if necessary, re-place control head (CS*)
	Water meter is contaminated or defective	Clean and, if necessary, replace water meter (CS*)
	Increasing iron deposit in the resin	Exchange resin (CS*)
Too much water in the storage tank	Brine tube is contaminated	Clean brine tube
	Drain tube is blocked	Clean and, if necessary, replace drain tube
	Incorrect settings at the control valve	Check the control valve settings
	Brine valve is contaminated or defective	Clean and, if necessary, replace brine valve (CS*)
Magnesium build up in cabinet	May be caused by temperature fluctuations in the cabinet	Pour a cup of hot water over the lumps and keep stirring, until all lumps have disappeared
Formation of brown sediment in the storage tank	Normal excretions from consumables	Remove when cleaning
Time is flashing	Device suffered a power failure	Reset the clock (has no effect on the function)
Incorrect display „H—25“	Operating program has been deleted	Call Technical Customer Service
Irregular removal of magnesium in the cabinet, "magnesium accumulation" on cabinet wall	Magnesium is initially dissolved in the centre of the cabinet, near the brine pipe	Before refilling, move the undissolved magnesium to the middle of the cabi-net, using a spoon or similar. Then fill in new magnesium salt
Extremely high salt consumption	Control orifice got stuck	Correct the position of the control orifi-ce or replace the complete adapter.

*CS = Customer Service

Technical illustration of a pressure regulator valve with three fittings and a central gauge (no text or symbols)

D06F

DA74C

AS60-Y

Technical illustration of a mechanical assembly with gears and shafts (no text or symbols)

FK74C

Technical illustration of a pressure regulator with valve and gauge (no text or symbols)

R295

Technical illustration of a mechanical valve assembly (no text or symbols)

BA295

15. Accessories

D06F Pressure reducing valve

Noise protected pressure reducing valve with setting scale. Maximum inlet pressure 16 bar, with brass filter bowl 25 bar, outlet pressure range 1.5 - 6.0 bar

A = With clear filter bowl up to 40 °C / 16 bar B = With brass filter bowl up to 70 °C / 25 bar

DA74C Rotatable piece

Available in 3/4", 1" and 11/4"

AS60-Y Y-adapter

Y-adapter for attachment to an already existing DA74C connection piece of a Honeywell filter; installation without having to open the pipe

FK74C Filter combination

Combination of backwashable fine filter and pressure reducer with unloaded single seat valve

R295 Mechanical disconnector

To protect drinking water systems against back pressure, backflow and withdrawal. Protection against fluids up to and including fluid category 3 acc. to DIN EN 1717.

BA295 Backflow Preventer

To protect drinking water systems against back pressure, backflow and withdrawal. Protection against fluids up to and including fluid category 4 acc. to DIN EN 1717.

VC51-A Refill package (not shown)

Magnesium containing consumable for Kal-tecCool PW60A/B (2 bags of 25 kg each)

WS60-A Service Set

With replacement parts for annual maintenance

Mechanical valve assembly diagram showing internal components and a handle (no text or labels)

13.2 Mode assainissement

Mechanical valve assembly diagram showing internal components and a shaft (no text or labels)

Technical illustration of a pressure regulator valve (no text or symbols on the diagram itself)

Mechanical component diagram labeled DA74C, showing threaded and flanged parts with directional arrows (no text beyond label)

Technical illustration of a pressure regulator with valve and fittings (no text or symbols)

Technical illustration of a mechanical valve or fitting with no visible text or symbols

15. Accessoires

D06F Manodétendeur

• Pijl knippert = water inname

Mechanical valve assembly diagram showing internal components and a shaft (no text or labels)

13.2 Reinigings Modus

Mechanical valve assembly diagram showing internal components and a shaft (no text or labels)

Technical illustration of a pressure regulator valve with three fittings and a central gauge (no text or symbols)

D06F

DA74C

AS60-Y

Technical illustration of a mechanical assembly with gears and shafts (no text or symbols)

FK74C

Technical illustration of a pressure regulator with valve and gauge (no text or symbols)

R295

Technical illustration of a mechanical valve assembly (no text or symbols)

BA295

15. Accesoires

Automation and Control Solutions

Honeywell GmbH

Hardhofweg

D-74821 Mosbach

Phone: [phone]

Fax: [phone]

http://europe.hbc.honeywell.com

www.honeywell.com

Manufactured for and on behalf of the

Environmental and Combustion Controls

Division of Honeywell Technologies Sàrl,

Ecublens, Route du Bois 37, Switzerland by

its Authorised Representative Honeywell

GmbH

MU1H-1413GE23 R0807

Subject to change without notice

Honeywell

Inhalt

1. Safety Guidelines ...... 12
2. Functional description ..... 12
3. Application 12
4. Technical data 12
5. Scope of delivery 12
6. Options 12
7. Assembly 12
8. Commissioning 13
9. Operation 14
10. Maintenance 15
11. Working method during power failure 15
12. Maintenance 15
13. Further settings ...... 16
14. Troubleshooting 17
15. Accessories 19

Index