KALTECCOOL PW60A-B - Climatiseur portable HONEYWELL - Free user manual and instructions

USER MANUAL KALTECCOOL PW60A-B HONEYWELL

Follow the installation instructions. Use the appliance according to its intended use in good condition with due regard to safety and risk of danger. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty. 4. Please take note that any assembly, commissioning, servicing and adjustment work may only be carried out by authorized persons. 5. Immediately rectify any malfunctions which may influence safety.

KaltecCool consists of: • Cabinet in modern, space-saving design • Flow controlled electronic regeneration automatics with time priority control, holiday control. • Status indicator and control panel • Control valve element • Flask with monodisperse ion exchanger resin • External transformer; the device is only fed with a protective low voltage of 24 V • Two armoured hoses with matching piece to DA74C

Hard or medium-hard drinking water contains large amounts of lime, which can deposit in pipes, fittings and devices and result in irreparable damages. The water treatment device is based on the simple exchange of salts. Calcium ions are replaced by other ion pairs.

Water temperature Ambient temperature Operating pressure

Nominal pressure PN 10 Flow rate at ∆p= 0,8 bar 2,8 m3/h (wellness mode) Supply voltage (ext. transfor-230 V / 50 Hz mer) Protective extra low voltage 24 V Power consumption 2 W (during conditioning) Safety class IP 22 Connection size 1" AG Drain connection 1/2" hose nozzle Model

PW60-A = Use in detached houses PW60-B = Use in two to three family houses

Waste water, re- Salt/magnesium generation water consumption (l/regeneration) (g/regeneration) 30 790 59 1980

Assembly In order to protect the device against foreign particles, it must only be installed with an upstream fine filter (recommended by Honeywell FK74C) In case of high inlet pressure (> 6 bar) a pressure reducer must be installed in upstream A drain connection within five meters distance or two meters height must be available. The drain hose must not be kinked in any way as this will lead to an overflow of the device. When using DA74C, connection in horizontal or vertical pipelines is possible All works should only be carried out by a qualified person, in compiance with local water regulations The installation location should be protected against frost and extreme heat The device is fitted with a check valve and therefore must not be fitted between a water heater and the pressure relief safety valve After the installation one must set time and water hardness on the device and trigger a manual regeneration process The device must be secured according to the corresponding national implementation of the standard EN 1717. For installation in Germany the device must be secured with a pipe separator (type Honeywell R295) or a system separator (type Honeywell BA295) according to DIN EN 1717 or DIN 1988/T4. With low inlet pressure (< 3 bar) the use of the pipe separator is recommended. MU1H-1413GE23 R0807

GB 7.1 Assembly instructions

8.2 Filling the cabinet

Caution ! In order to avoid irreversible damages to the water conditioning device, all welding and soldering work in the immediate vicinity has to be completed prior to assembly! 1. Thoroughly flush pipework 2. Install the water conditioning device. o Connect the water conditioning device o Use of connecting fitting DA74C o Note flow direction 3. Connect the waste water hose to the hose socket on the back of the control head Caution ! Make sure the seal is fitted properly!

1. Remove covering cap and salt lid. The brine tube remains closed. 2. Fill the cabinet up to approx. 3 l with water and then fill up with 1 bag of magnesium salt The "Min-Max" marks refer to the salt filling level.

3. Wait approx. 15 minutes, until brine has developed 8.3 Time Setting

1. Connect the power supply, the display starts flashing Caution ! The socket outlet must have continuous voltage, it must not be linked with light switches or similar. 2. Set the time via the and buttons.

Commissioning Caution ! Commissioning has to take place in the following order!

8.4 Determining Water Hardness

1. Determine the water hardness on the inlet side (using the enclosed hardness measuring instruments) o Sample water from the sample tap on the connecting set, or set the water conditioning device to "bypass" position and extract a water sample from the first tapping point 2. Determine the water hardness via a hardness measuring instrument. 3. Set the water conditioning device to "Service". 4. Set water hardness on the device, see 10.3

8.1 Flush and Deaerate

1. Set the water conditioning device to "Bypass". 2. Open the main water supply. 3. Open the nearest cold water tap and allow the water to run. Impurities and soldering remains are flushed out of the pipework. 4. Set the water conditioning device to "Service". 5. Deaerate the water conditioning device, flush for approx. 10 minutes, e.g. by opening a tap 6. Close the cold water tap. Noise development can occur during regeneration due to incomplete deaerating. However, this will disappear after 2-3 regenerations!

8.5 Manual Regeneration

1. Press the button . Manual regeneration starts immediately. Flushing takes place via the drain tube during regeneration!

9.1 Control Buttons, Display and Indicators

Display Operation indicator 9 • Arrow lights up = valve is in operation 10 • Arrow flashes = regeneration at night* 11 2 Time 12 3 Reserve indicator* 4 Flow display • Arrow flashes = water draw-off 13 5 Regeneration indicator 14 • Arrow flashes = regeneration phase is running 15 6 Remaining volume indicator 16 7 Programming Mode 17 • Arrow lights up = Programming Mode active 18 8 External* *Display deactivated 1

Indicator lamps Chlorine generation (function not active) Holiday Mode active Setting the water hardness Setting the capacity of the system* Setting the time for regeneration at night* Power indicator

The total time is between 45 and 60 minutes. Time Example: Regeneration has reached phase no. 3, the remaining time of this phase is 9,3 minutes.

9.2 Display during Operation

During operation the time alternates with the remaining volume on the display. During the usage of water the remaining volume (only treated part) decreases to zero. Afterwards – every 4 days, however, the latest – a manual regeneration is actuated. Time Residual volume (litre)

Phase 1 Quick flushing, formation of brine 2 Active time 3 Slow flushing 4 Quick flushing 5 Backwashing 6 Refilling All 6 regeneration phases run in succession. With PW 60-A phase 6 is not separately indicated.

9.3 Display during Regeneration

During regeneration the active regeneration phase is displayed. In addition to the phase number the remaining time of the active phase is also displayed. After all 6 phases have been completed, the water conditioning device returns to normal operation.

Device can be set into a Holiday Mode, i. e.: • If no water has been drawn off 4 days after the last regeneration a new regeneration is started. Afterwards the device rests in holiday position. • As soon as water is drawn off again the device stops the regeneration.

10.1 Settings 10.2 Time Setting

In order to set the time press arrow keys

10.3 Setting the water hardness

In order to set the water hardness press the key for 5 seconds, set hardness via arrow keys and and store entry by pressing the key again.

9.5 Guidelines for operation

10.4 Changing and/or omitting phases

Regular inspection of magnesium level - approx. every 4 weeks The system needs to be filled up if the magnesium level has dropped below the "Min"-mark. Use a complete bag of VC51-A to fill up.

A manual regeneration can be actuated at any time, even if the remaining volume has not reached zero yet. • Briefly press the key. 10.5 Changing and/or omitting phases

In order to quickly jump to the next phase during the regeneration press the key.

11. Working method during power failure In case the power supply is interrupted for a longer period of time it is recommended to set the device to bypass position for the time of power failure.

12. Maintenance In accordance with the directive DIN 1988 the device must be maintained regularly, normally at least once a year. Honeywell provides suitable Maintenance-Sets. The maintenance must be carried out by expert personnel (fitter, service technician).

13. Further settings For magnesium operation you can choose between wellness mode (13.1) and sanitation mode (13.2). Apart from this, you can use any desired setting between these two modes, in order to achieve a treatment result that matches your requirements. 13.1 Wellness Mode

This operating mode stands out due to favorable consumption of magnesium and water. Please note that for Wellness and Cleaning Modes the water hardness remains unaltered and therefore washing machines and dishwashers should be operated as before, that is with the same quantities of washing, rinsing and softening materials as before. Even in Wellness Mode some removal of deposits may occur and in the initial period this may lead to some detached particles of scale appearing on the outlets. 1. In order to activate wellness mode turn the setscrew first completely in anti-clockwise, then back it out in clockwise direction, until the hand points to the red mark. o Do not turn in too far!

This operating mode is characterized by an optimal conditioning result and cleans old systems of existing scale deposits. • During Cleaning Mode scale deposits which have become detached from the pipework walls may appear at the outlets. 1. In order to activate the sanitation mode turn the setscrew completely in anti-clockwise. o Do not turn in too far

14. Troubleshooting Problem No water supply to the device

Device does not regenerate

Cause Shut-off device in the bypass is not open or only partially open Pipework of the drinking water supply is calcified or blocked Flow meter is defective

Control valve is contaminated or defective Control head is defective Incorrect settings at the control valve Incorrect settings at the control valve Drain tube is blocked Min. operating pressure not available Nozzles clogged

*CS = Customer Service Permanent discharge into sewerage tube

Clean or replace the pipework

Check and, if necessary, replace the flow meter (CS*) Incorrect settings at the control valve Check the control valve settings Water meter is contaminated or defec- Clean and, if necessary, replace water tive meter (CS*) Internal electric cabling is defective Check internal electric cabling (CS*) Call Technical Customer Service Wrong connection of connecting ho- Connect the flexible connection lines ses correctly No signal from flow meter Check and, if necessary, replace the flow meter (CS*)

Device does not regenerate, "Holiday Mode" LED is permanently on (> 10 minutes) despite tapping of water Nothing is displayed Power supply has been interrupted Control head is defective Incorrect time is displayed Power failure occurred Tank overflows Internal pipework is contaminated or leaking Float valve is defective Insufficient function Device not deaerated Device is in "Bypass" position Incorrect settings at the control valve Storage tank is almost or completely empty Blending has been set incorrectly

Permanent regeneration

Remedy Open shut off valve fully

Check power suppy (mains plug, fuse) Call Technical Customer Service Set the time Check pipework (CS*) Check float valve (CS*) Deaerate device Set device to "Service" position Check the control valve settings Check salt level Check the control valve settings Check blending valve and mixing ratio Clean control valve or, if necessary, replace control head (CS*) Call Technical Customer Service Check the control valve settings Check the control valve settings Clean and, if necessary, replace drain tube Min. operating pressure is 2.0 bar Replace nozzles (fitter, CS*)

Back pressure in drain tube is too high Clean and, if necessary, replace sewerage tube Control head is defective Call Technical Customer Service

GB Problem High salt or magnesium consumption

Remedy Check the control valve settings Check blending valve and mixing ratio Fault "too much water in the storage tank" No or insufficient magnesium Incorrect settings at the control valve Check the control valve settings consumption Blending has been set incorrectly Check blending valve and mixing ratio Brine tube is contaminated Clean brine tube Nozzles clogged Replace nozzles (fitter, CS*) Differential pressure at the device Construction of the device is too small Call Technical Customer Service is too high Blending has been closed too widely Check blending and mixing ratio () Chapter 7.5) Water pressure reduction / slowly Pipework of the drinking water supply Clean or replace the pipework decreasing effectiveness is calcified or blocked Control valve is contaminated or de- Clean control valve or, if necessary, refective place control head (CS*) Water meter is contaminated or defec- Clean and, if necessary, replace water tive meter (CS*) Increasing iron deposit in the resin Exchange resin (CS*) Too much water in the storage Brine tube is contaminated Clean brine tube tank Drain tube is blocked Clean and, if necessary, replace drain tube Incorrect settings at the control valve Check the control valve settings Brine valve is contaminated or defecti- Clean and, if necessary, replace brine ve valve (CS*) Magnesium build up in cabinet May be caused by temperature fluctu- Pour a cup of hot water over the lumps ations in the cabinet and keep stirring, until all lumps have disappeared Formation of brown sediment in Normal excretions from consumables Remove when cleaning the storage tank Time is flashing Device suffered a power failure Reset the clock (has no effect on the function) Incorrect display „H——25“ Operating program has been deleted Call Technical Customer Service Irregular removal of magnesium Magnesium is initially dissolved in the Before refilling, move the undissolved in the cabinet, "magnesium accu- centre of the cabinet, near the brine magnesium to the middle of the cabimulation" on cabinet wall pipe net, using a spoon or similar. Then fill in new magnesium salt Extremely high salt consumption Control orifice got stuck Correct the position of the control orifice or replace the complete adapter. *CS = Customer Service

Cause Incorrect settings at the control valve Blending has been set incorrectly Too much water in the storage tank

D06F BA295 Backflow Preventer

Pressure reducing valve

To protect drinking water systems against back pressure, backflow and withdrawal. Protection against fluids up to and including fluid category 4 acc. to DIN EN 1717.

Noise protected pressure reducing valve with setting scale. Maximum inlet pressure 16 bar, with brass filter bowl 25 bar, outlet pressure range 1.5 - 6.0 bar A = With clear filter bowl up to 40 °C / 16 bar B = With brass filter bowl up to 70 °C / 25 bar

VC51-A Refill package (not shown) Magnesium containing consumable for KaltecCool PW60A/B (2 bags of 25 kg each)

DA74C Rotatable piece Available in 3/4", 1" and 11/4"

WS60-A Service Set With replacement parts for annual maintenance

AS60-Y Y-adapter Y-adapter for attachment to an already existing DA74C connection piece of a Honeywell filter; installation without having to open the pipe FK74C Filter combination Combination of backwashable fine filter and pressure reducer with unloaded single seat valve R295

Mechanical disconnector To protect drinking water systems against back pressure, backflow and withdrawal. Protection against fluids up to and including fluid category 3 acc. to DIN EN 1717.

Automation and Control Solutions Manufactured for and on behalf of the Honeywell GmbH Environmental and Combustion Controls Hardhofweg Division of Honeywell Technologies Sàrl, D-74821 Mosbach Ecublens, Route du Bois 37, Switzerland by Phone: (49) 6261 810 its Authorised Representative Honeywell GmbH Fax: (49) 6261 81309 http://europe.hbc.honeywell.com MU1H-1413GE23 R0807 Subject to change without notice www.honeywell.com