D06FN - Control valve HONEYWELL - Free user manual and instructions

USER MANUAL D06FN HONEYWELL

Pressure Reducing Valve

Disconnecteur

Drukreduceerklep

1. Follow the installation instructions.
2. Use the appliance
   according to its intended use
   in good condition
   with due regard to safety and risk of danger.
3. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty.
4. Please take note that any assembly, commissioning, servicing and adjustment work may only be carried out by authorized persons.
5. Immediately rectify any malfunctions which may influence safety.

2. Functional description

Spring loaded pressure reducing valves operate by means of a force equalising system. The force of a diaphragm operates against the force of an adjustment spring. If the outlet pressure and therefore diaphragm force fall because water is drawn, the then greater force of the spring causes the valve to open. The outlet pressure then increases until the forces between the diaphragm and the spring are equal again. The inlet pressure has no influence in either opening or closing of the valve. Because of this, inlet pressure fluctuation does not influence the outlet pressure, thus providing inlet pressure balancing.

3. Application

Medium Water, compressed air and nitrogen in consideration of valid standards (e.g. DIN EN 12502)

Inlet pressure max. 16 bar with clear filter bowl max. 25 bar with brass or stainless steel filter bowl

Outlet pressure 1.5-6.0 bar - D06F, D06FI (preset to 3 bar)

0.5-2.0 bar - D06FN (preset to 1.5 bar)

1.5-12.0 bar -D06FH (preset to 5 bar)

0.5-3.0 bar - D06F-1/4ZA (preset to 1 bar) Caution!

In applications where UV radiation and solvent vapours are present, use the SM06T brass filter bowl!

4. Technical data

Operating Maximum 40^ with clear filter bowl temperature Maximum 70^ with brass or stainless st filter bowl

Minimum pressure 1.0 bar (D06F, D06FH, D06FI, D06F-1/4ZA) drop 0.5 bar (D06FN)

Connection size 1 / 2 " - 2" (D06F, D06FH, D06FI, D06FN) 1 / 4 " (D06F-1/4ZA)

As part of an installation being approved according to PED requirements, this product must also be certified.

5. Scope of delivery

The pressure reducing valve comprises:

• Housing with G1/4 pressure gauge connections on both sides
• Threaded male connections (options A & B)
• Valve insert complete with diaphragm and valve seat
• Fine filter with 0.16 mm mesh
• Spring bonnet with adjustment knob and setting scale
  Filter bowl
• Adjustment spring
• Venturi-nozzle o D06F, D06FH, D06FI - 11/4" + 2" o D06FN - 2"
  Pressure gauge not included (see accessories)

6. Options

D06F, FI... A = With threaded male connections, clear filter bowl - up to 40^

D06F, FH, FN...B = With threaded male connections, brass bowl - up to 70^

D06F-1/4ZA = With threaded male connections, brass bowl - up to 70^ , without scale ring

D06FI-... B = With threaded male connections, stainless steel filter bowl - up to 70^

D06F, FI...E = Without fittings, with clear filter bowl - up to 40^

D06FN, FH... F = Without fittings, with brass filter bowl - up to 70^

7. Assembly

7.1 Installations Guidelines

Install in horizontal pipework with filter bowl downwards.
Installshutoffvalves
- The device downstream should be protected by means of a safety valve (installed downstream of the pressure reducing valve).
- The installation location should be protected against frost and be easily accessible

o Pressure gauge can be read off easily
o With clear filter bowl, degree of contamination can be easily seen
o Simplified maintenance and cleaning

• For residential applications where maximum protection against dirt is required, install a fine filter upstream of the pressure reducing valve
• Provide a straight section of pipework of at least five times the nominal valve size after the pressure reducing valve (in accordance with DIN 1988, Part 5)

7.2 Assembly instructions

1. Thoroughly flush pipework
2. Fit venturi nozzle (114'' / 2'' only)
3. Install pressure reducing valve o Note flow direction

o Install without tension or bending stresses

8. Commissioning

8.1 Setting outlet pressure

Set outlet pressure min. 1 bar under inlet pressure.

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Loosen slotted screw o Do not remove slotted screw
5. Slacken tension in compression spring

o Turn control handle to the left (-) until it does not move any more

1. Slowly open shutoff valve on inlet
2. Turn control handle until the setting scale shows the desired value
3. Retighten slotted screw
4. Slowly open shutoff valve on outlet

9. Maintenance

We recommend a planned maintenance contract with an installation company

In accordance with DIN 1988, part 8, the following measures must be taken:

9.1 Inspection

Frequency: once annually

To be carried out by an installation company or the operator.

1. Close shutoff valve on outlet
2. Check back pressure using a pressure meter when there is zero through-flow

o If the pressure is increasing slowly, the valve may be dirty or defective. In this instance, carry out servicing and cleaning

1. Slowly open shutoff valve on outlet

9.2 Maintenance

Frequency: every 1-3 years (depending on local operating conditions)

To be carried out by an installation company

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Loosen slotted screw

o Do not remove slotted screw. Caution!

There is a spring in the spring bonnet. It may cause injuries if the spring is derailing.

• Make sure tension in compression spring is slakkened!

• Slacken tension in compression spring

o Turn control handle to the left (-) until it does not move any more

1. Unscrew spring bonnet

o Use double ring wrench ZR06K

1. Remove slip ring
2. Remove valve insert with a pair of pliers
3. Unscrew filter bowl

o Use double ring wrench ZR06K

10.Remove slotted ring
11. Check that sealing ring, edge of nozzle and slotted ring are in good condition, and if necessary replace the entire valve insert
12.Remove filter, clean and reinsert
13. Place O-ring onto filter bowl
14.Reassemble in reverse order

Press in diaphragm with finger before inserting slip ring. Screw in filter cup hand-tight (without tools)

15.Set outlet pressure

9.3 Adjusting the setting scale

If the adjustment knob is removed, this setting is lost. A new setting can be achieved using a pressure gauge.

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Loosen slotted screw

o Do not remove slotted screw

1. Fit manometer
2. Slowly open shutoff valve on inlet
3. Set desired outlet pressure (e.g. 4 bar)
4. Align scale (e.g. 4) in middle of viewing window
5. Retighten slotted screw
6. Slowly open shutoff valve on outlet

9.4 Cleaning

Caution!

Do not use any cleaning agents containing solvents and/or alcohol to clean the plastic parts!

Cleaning agents can lead to water damage!

If necessary, the filter bowl and the filter can be cleaned.

To be carried out by an installation company or the operator.

Detergents must not be allowed to enter the environment or the sewerage system!

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Unscrew filter bowl o Use double ring wrench ZR06K
5. Remove filter, clean and reinsert
6. Place O-ring onto filter bowl
7. Screw in filter cup hand-tight (without tools)
8. Slowly open shutoff valve on inlet
9. Slowly open shutoff valve on outlet

10. Disposal

The pressure reducing valve comprises:

Stainless steel
- Steel
Plastic

Observe the local requirements regarding correct waste recycling/disposal!

1. Troubleshooting

Problem	Cause	Remedy
Beating sounds	Pressure reducing valve is too large	Call our Technical Customer Services
Water is escaping from the spring bonnet	Diaphragm in valve insert is faulty	Replace valve insert
Too little or no water pressure	Shutoff valves up- or downstream of the pressure reducing valve are not fully open	Open the shutoff valves fully
	Pressure reducing valve is not set to the desired outlet pressure	Set outlet pressure
	Filter in pressure reducing valve is contaminated	Clean or replace filter
	Pressure reducing valve is not fitted in flow direction	Fit pressure reducing valve in flow direction (note direction of arrow on housing)
The outlet pressure set does not remain constant	Filter in pressure reducing valve is contaminated or worn	Clean or replace filter
	Valve insert, sealing ring or edge of nozzle is contaminated or worn	Replace valve insert
	Rising pressure on outlet (e.g. in boiler)	Check check valve, safety group etc.

12. Spare Parts

1	Spring bonnet complete	1/2" + 3/4"	0901515
	with setting scale	1" + 1/4"	0901516
	D06F, D06FI	1/2" + 2"	0901518
	Spring bonnet complete	1/2" + 3/4"	0900227
	with setting scale	1" + 1/4"	0900228
	D06FH, D06F-1/4ZA	1/2" + 2"	0900229
	Spring bonnet complete	1/2" + 3/4"	0900153
	with setting scale	1" + 1/4"	0900154
	D06FN	1/2" + 2"	0900155

2	Valve insert complete	1/2" + 3/4"	D06FA-1/2
	D06F, D06FH	1" + 11/4"	D06FA-1B
	(without filter)	11/2" + 2"	D06FA-11/2
	Valve insert complete	1/2" + 3/4"	D06FNA-1/2
	D06FN (without filter)	1" + 11/4"	D06FNA-1B
		11/2" + 2"	D06FNA-11/2
	Valve insert complete	1/2" + 3/4"	D06FI-1/2
	D06FI (without filter)	1" + 11/4"	D0FI-1
		11/2" + 2"	D06FI-11/2

3 Union seal washer (10 pcs.)	1/2"	0901443
	3/4"	0901444
	1"	0901445
	11/4"	0901446
	11/2"	0901447
	2"	0901448

4

Blanking plug with O-ring R'1/4" (5 pcs.)

S06K-1/4

5	Replacement filter insert	1/2" + 3/4"	ES06F-1/2A
	D06F, D06FI	1" + 11/4"	ES06F-1B
		11/2" + 2"	ES06F-11/2A
	Replacement filter insert	1/2" + 3/4"	ES06F-1/2A
	D06FH, D06FN
		1" + 11/4"	ES06F-1A
		11/2" + 2"	ES06F-11/2A

6	O-ring set for D06FI	1/2" + 3/4"	0901246
	(10 pcs.)	1" + 11/4"	0901499
		11/2" + 2"	0901248

7 Clear filter bowl	1/2" + 3/4"	SK06T-1/2
with O-ring	1" + 11/4"	SK06T-1B
D06F, D06FI	1/2" + 2"	SK06T-11/2
Brass filter bowl	1/2" + 3/4"	SM06T-1/2
with O-ring	1" + 11/4"	SM06T-1B
D06F, D06FH, D06FN	1/2" + 2"	SM06T-11/2
Stainless steel filter bowl	1/2" + 3/4"	SI06T-1/2
with O-ring	1" + 11/4"	SI06T-1
D06FI	1/2" + 2"	SI06T-11/2

13. Accessories

FN09S	HABEDO® Retrofit filter Reverse-rinsing filter for retro-conversion to a filter combination unit of pressure reducing valves
M07M	Pressure gauge Housing diameter 63 mm, rear connection thread G1/4". Ranges: 0 - 4, 0 - 10, 0 - 16 or 0 - 25 bar. Please indicate upper value of pressure range when ordering
ZR06K	Double ring wrench For removal of spring bonnet and filter bowl
RV277	Inlet check valve Available in sizes R1/2" - 2"
VST06-A	Connection set Threaded connections
VST06-B	Connection set Solder connections
VST06I-A	Connection set With stainless steel threaded connections

5 Elément filtrant	1/2" + 3/4"	ES06F-1/2A
D06F, D06FI	1" + 11/4"	ES06F-1B
	11/2" + 2"	ES06F-11/2A
Elément filtrant	1/2" + 3/4"	ES06F-1/2A
D06FH, D06FN	1" + 11/4"	ES06F-1A
	11/2" + 2"	ES06F-11/2A

1/2" + 2" ES06F-11/2. Reservezeef 1/2" + 3/4" ES06F-1/2A D06FH, D06FN 1" + 1/4" ES06F-1A 1/2" + 2" ES06F-11/2A

6 Set O-ringen 1 / 2^ + 3 / 4^ 0901246 (10 stucks) 1^ + 1^1 / 4^ 0901499
1/2" + 2" 0901248
7 Transparante zeefzak 1/2'' + 3/4'' SK06T-1/2 met O-ring 1'' + 1/4'' SK06T-1B D06F, D06FI 1/2'' + 2'' SK06T-11/2
Geelkoperzeefzak 1 / 2^ + 3 / 4^ SM06T-1/2 met O-ring 1^ + 11 / 4^ SM06T-1B D06F, D06FH, D06FN 11 / 2^ + 2^ SM06T-11/2
Roestvrij stalen zeefzak 1 / 2^ + 3 / 4^ SI06T-1/2 met O-ring voor D06FI 1^ + 1^1 / 4^ SI06T-1 11 / 2^ + 2^ SI06T-11/2

13. Accosoires

D06F, D06FH (sin filtro) 1^ + 11 / _4^ D06FA-1B

11 / 2'' + 2'' D06FA-11/2

Conjunto de valvula fnterna 1 / 2^ + 3 / 4^ D06FNA-1/2

D06FN (sin filtro) 1^ + 1 / _4^ D06FNA-1B

112 + 2 D06FNA-11/2

Conjunto de valvula interna 1 / 2^ + 3 / 4^ D06FI-1/2

D06FI (sin filto) 1^ + 1^1 / 4 D06FI-1

11/2" + 2" D06FI-11/2

1. C6bI0daIte HNcTpkyuHIO moHTaJy.

2.Исплььтей пибор

• NO Ha3HaueHnIO
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5. HemeJeHno yctpaHnTe HeNCpabHocTn, KOtOpbIe MOyT HApUuNTb 6e3OnaChOCTb pa6oTbl.

2.Опсане pa60тbl

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3. Ппимен.

Cpeja BOJa, He cOePkauni MaCna CxatbI B03dyX* n a30T* C yueTOM PnHaOBbIX HOpM (HanpImep, DIN EN 12502)

IcxoHoe MACK.16 6ap, np03paHna cHTOBa
dABNeHne Yauka
MACK.25 6ap, naTyHHa cHTOBa Yauka
MACK.25 6ap, c cetTuToY uauJe n3
BbICOKKaueCTBeHNo CTANI

OkoHcTeJI1.5-6.0 6ap - D06F, D06FI

bHoe (IpeDyCTaHOBHeHnHa 3 6ap)

ДаВлени 0.5-2.0 бap - D06FN

(П配电ТановЛевно Ha 1,5 6ap)

1.5-12.0 6ap - D06FH

(П配电变托安BЛЕнноHa56ap)

0.5-3.0 6ap - D06F-1/4ZA

(П配电ТановЛевно Ha 1 бар)

Octopokno! B 30Hax C yIbTaΦnOJeTOBbIM ObnyeHnEM n napam pactBOpneIe Heo6xOdImo IcNoB3OBAtB cTeuTyO uAuyi N3 BbICOKOKaueCTBeHHoI CTAn SI06T!

4. TexHnueckne xapaKTePnCTnKn

Pa6o7a MaKc. 40^ ,IatyHna CnTobar YaaKa TMnepaTypa MaKc. 70^ ,IatyHna CnTobar YaAka MaKc. 70^ , c cTeTuToY aUeN 3 BbICOKKaueCTBeHHo CTaII

MnHmMaJIbHbI1.06ap (D06F,D06FH,D06FI, n nepenad D06F-1/4ZA)

BbICOKOKaYeCTBeHHoN CtANI Do 70^

D06F, FI...E = 6e3 pe3b60BbIX COeINHeHn, C npo3paunOH cTTOBOWaWKoJ do 40^

D06FN, FH-... F = 6e3 pe3b6obBix COeINHeHn, NaTyHHa CNTOBa YaShka Do 70^

7. MoHTaX

7.1 YctaHObKa

• YctaHOBKa B rOpn3oHTaNbHbI Tpy6oPBOO, CTOBOY YaShKOB BHN3
• PpdeymOTpeTb 3anOpHbIe KJIanaHbI
  3aunTa nocJeDyUoSei yCTaHOBKn npedoxpaHHTeJIbHbIM KnaHOM (yCTaHOBKa nocIpepeDyKTopa)
• MecTo yCTaHOBKn DoJIxKHo 6bITb 3aIuIeHo O T MOpO3a N IeRKO DoCTyNtHO

O MaHOMeTp DoJXKeH 6bIb XopoIo DoCTyneH IJIa H6JIIODeHINr

OCTeNEH3aqr3HeHnB CcIyae npo3paHno CNTOB0uAaKn DoJXHa 6bITb XopoIO BnDHa OYnpoUeHHoe TexHneCKoe ObcIyKnBAHne n OONCtKa

Bcnyae yctaHOBN DOMOBBO BODONPOBO, rHe Heo6xOIMMa BbICOKa CTeNEHb 3aUNTbOT 3aqr3neHnI, npeD peyKTopOM DOJKeH 6bITb yCTaHOBEn FInbTp TOHKO ONUCTKN
- PpeDyCMOTpeb nocle peDyKtopa yCnOKoNTeNbHbI yAcTOK 5xDN (B COOTBeCTBnC DIN 1988, YAcTb 5)

YnCTaIe CpeIcTbA He DOnJXbI NonaTbB OkpyKaUOyU OpeDy IIN KaHaJIIn3aUIO！

1.3aKpbItb 3anOpHyo apMaTyp
2.CnTb DaBHeHne Ha CTOpOHe BbIXoDa (HaPnIMep, C NOMOuHO BOyHOu YaIΦbI)
3.3akpbblT 3anopHyo apMaTypy
4. OTBnHTntb CNTOBYu yaShky. OICNoJIb3OBAtB DBOHOn KOJIbCeBOI KJIHOZ R06K
5.BbHtB CHTO, OCHNTb IN CHOBA BCTaBtB
6. BCTaBntb yIINOTHInTeIbHoe KOJIbQo KpyrIoro CeYeHnHa CITOByU YaIky
7.CnIbHO BBNHTNb CNTyAtyU yu (6e3 INHCTpyMeHTa)
8. MeDneHNO OTKpbItb 3aOpHyIO
9. MeДлЕнно OТКрьтВ 3anOpHyIO

10.Ytuln3aun

PeDyKTop daBJeHnIcoCTOnT n3:

• BbICOKOKaueCTBeHHa CTaNb
  CTaJIu
• PJIaCTMaCCbI

Co6IIOJaTb MeCTHbIe IpeDIncaHnno ytnnn3aun nn yctpaHEnIO OTxoJOB!

11.HencpaBnOCTn /ycTpaHeHne

5 3aapanchoe cnto D06F, D06FI	1/2" + 3/4"	ES06F-1/2A
	1" + 11/4"	ES06F-1B
	11/2" + 2"	ES06F-11/2A
3apanchoe cnto D06FH, D06FN	1/2" + 3/4"	ES06F-1/2A
	1" + 11/4"	ES06F-1A
	11/2" + 2"	ES06F-11/2A

6 Komplèkt koleu	1/2" + 3/4"	0901246
Крýглого сечения	1" + 1/4"	0901499
(10 šтук)	1/2" + 2"	0901248

7	Празчая ситовая 1/2" + 3/4"	SK06T-1/2
	Чашka с кольцом 1" + 11/4"	SK06T-1B
	Крurusю сеоня 11/2" + 2"	SK06T-11/2
	D06F, D06FI

5	Yedek)süzgeç	1/2" + 3/4"	ES06F-1/2A
	D06F, D06FI	1" + 11/4"	ES06F-1B
		11/2" + 2"	ES06F-11/2A
	Yedek)süzgeç	1/2" + 3/4"	ES06F-1/2A
	D06FH, D06FN	1" + 11/4"	ES06F-1A
		11/2" + 2"	ES06F-11/2A

6 D06FI污染防治 halka conta 1/2" + 3/4" seti 1" + 11/4" (10 adet)	0901246
	0901499
	0901248

7 Saydamsciousçtasi	1/2" + 3/4"	SK06T-1/2
halka contali	1" + 11/4"	SK06T-1B
D06F, D06FI	11/2" + 2"	SK06T-11/2
Küstahliksciousçtasi	1/2" + 3/4"	SM06T-1/2
halka contali	1" + 11/4"	SM06T-1B
D06F, D06FH, D06FN	11/2" + 2"	SM06T-11/2
D06FI icin halka	1/2" + 3/4"	SI06T-1/2
contali paslanmaz	1" + 11/4"	SI06T-1
çeliktensciousçtasi	11/2" + 2"	SI06T-11/2

13.Aksesuarlar

Automation and Control Solutions

Honeywell GmbH

Hardhofweg

D-74821 Mosbach

Phone: [phone]

Fax: [phone]

http://europe.hbc.honeywell.com

www.honeywell.com

Manufactured for and on behalf of the

Environmental and Combustion Controls Division of

Honeywell Technologies Sàrl, Ecublens, Route du

Bois 37, Switzerland by its Authorised Representative Honeywell GmbH

MU1H-1002GE23 R0108

Subject to change

© 2007 Honeywell GmbH

Honeywell

D

1. Safety Guidelines 6
2. Functional description
3. Application
4. Technical data
5. Scope of delivery
6. Options
7. Assembly
8. Commissioning
9. Maintenance
   10.Disposal
   11.Troubleshooting
   12.Spare Parts
10. Accessories

F