ZFX - Industrial optical sensor OMRON - Free user manual and instructions

USER MANUAL ZFX OMRON

Inspections multiples

Easy Vision – Touch, Connect & Go

• Easy vision - intuitive teach & go user interfaces
• Live - built-in LCD touch monitors for setup and immediate feedback
• Communication - centralized setup & inspection via Ethernet
• Versatile - app. 20 tools, 32/128 inspections per image
• Simplicity - auto-adjustment functions for easy image setup
• Flexible - 1 or 2 cameras, colour or monochrome
• Barcode and Datamatrix

Ordering Information

Controllers

Appearance	Power supply	Circuit type	Model
				Code reading models
	DC21.6 to 26.4V	NPN	ZFX-C10	ZFX-C10-CD
		PNP	ZFX-C15	ZFX-C15-CD
	DC21.6 to 26.4V	NPN	ZFX-C20	ZFX-C20-CD
		PNP	ZFX-C25	ZFX-C25-CD

Cameras
Cables

Appearance	Type		Setting distance	Sensing area	Model	Remarks
(ZFX-SC50)	Camera with lighting	Monochrome type	34mm to 49mm	5mm x 4.9mm to 9mm x 8.9mm (variable)	ZFX-SR10	Cable length: 2m
			38mm to 194mm	10mm x 9.8mm to 50mm x 49mm (variable)	ZFX-SR50
		Color type	34mm to 49mm	5mm x 4.9mm to 9mm x 8.9mm (variable)	ZFX-SC10
			34mm to 187mm	10mm x 9.8mm to 50mm x 49mm (variable)	ZFX-SC50 ZFX-SC50W(IP67)
			67mm to 142mm	50mm x 49mm to 90mm x 89mm (variable)	ZFX-SC90 ZFX-SC90W(IP67)
			115mm to 227mm	90mm x 89mm to 150mm x 148mm (variable)	ZFX-SC150 ZFX-SC150W(IP67)
	Camera only	Monochrome type	The CCTV lens is selected according to the range of detection and the installation distance.		ZFX-S	-
		Color type			ZFX-SC

Type		Cable length	Model
Camera Cable*1	Normal type	3m, 8m	ZFX-VS
	Robot cable type	3m	ZFX-VSR
Camera Extension Cable	Normal type	3m	ZFX-XC3A
		8m	ZFX-XC8A
	Robot cable type	3m	ZFX-XC3AR
Parallel I/O Cable		2m, 5m	ZFX-VP
RS-232C Cable		2m	ZFX-XPT2A
RS-422 Cable		2m	ZFX-XPT2B
Monitor Cable		2m, 5m	FZ-VM

1. It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out type, it doesn't use it.

Accessories

Type		Model
Console		ZFX-KP (2m / 5m)
LCD Monitor		FZ-M08
Panel Mount Adapters		ZFX-XPM
Optional Lighting	bar lighting	ZFV-LTL01
	bar double-lighting	ZFV-LTL02
	bar low-angle lighting	ZFV-LTL04
	light source for through beam	ZFV-LTF01

Controller

Item			ZFX-C10(-CD)	ZFX-C15(-CD)	ZFX-C20(-CD)	ZFX-C25(-CD)
Number of connected cameras			1		2
Connectable camera			ZFX-SR_/SC_/SC
Processing resolution			When ZFX-SR_/SC_is connected:464 (H) x464 (V)When ZFX-S/SC_is connected:608 (H) x464 (V)
Display		LCD monitor	3.5" TFT color LCD (320 x 240 pixels)
		Indicator	"Measuring" indicator (color: green): RUNTrigger indicator (color: blue): ENABLEJudgment indicator (color: orange): OUTPUTError indicator (color: red): ERROR
External I/F	Parallel Interface	Input	12 points (RESET, DSA, DI0 to 8, TRIG)
		Output	22 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0, DO0 to 15)
		Circuit type	NPN	PNP	NPN	PNP
	Serial Interface	USB2.0	1 port, FULL SPEED, MINI-B connector
		RS-232C	1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)
		RS-422	1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)
	Network communications	Ethernet	1 port, 100BASE-TX/10BASE-T
	Monitor output		Analog RGB output, 1 ch (resolution VGA: 640 x 480)
	Memory card I/F		SD card slot 1 ch
Operation I/F			Touch panel, key operation, console connection
Main functions	Number of registered banks		32 banks
	Number of setup items		32 items/1 bank		128 items/1 bank
	Measurement items	Shape inspection	Pattern, sensitive search		Pattern, sensitive, graphic, flexible search
		Size inspection	Area		Area, labeling
		Edge inspection	Position, width, count
		Brightness/color inspection	Brightness, HUE
		Application-based inspection	Defects		Defects, grouping
		Code reading (-CD models only)	Barcode (WPC(JAN/EAN/UPC), Code 39, Codebar (NW-7), ITF (Interleaved 2 of 5),Code 93, Code 128, GS1-128, GS1 Databar, Pharmacode)Datamatrix (ECC200, QR Code, MicroQR Code, PDF417, MicroPDF417, Maxi Code,AZtec Code, Codablock)
	Postion correction		1 model search, 2 model search, position, area
Support	Image memory function		Max. 100 images		Max. 100 images (50 for 2 x cameras)
Ratings		Power supply voltage	21.6 to 26.4 VDC (including ripple)
		Current consumption	1.0 A max.		1.5 A max.
		Insulation resistance	Across all lead wires and controller case: 20 MΩ (by 250 V megger)
		Dielectric strength	Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min
Operation environment robustness		Ambient temperature range	Operating: 0 to + 50°C, Storage: -15 to +60°C (with no icing or condensation)
		Ambient humidity range	Operating and storage: 35% to 85% (with no condensation)
		Ambient atmosphere	No corrosive gases allowed
		Degree of protection	IP20 (IEC60529)
		Vibration resistance (durability)	Vibration frequency: 10 to 150 Hz Single-amplitude: 0.35 mm Acceleration:50 m/s2 10 times for 8 minutes
		Shock resistance (destructive)	150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)

Camera

Item	ZFX-SR10	ZFX-SR50	ZFX-SC10	ZFX-SC50/SC50W	ZFX-SC90/SC90W	ZFX-SC150/SC150W	ZFX-S (monochrome type)	ZFX-SC (color type)
Detection range (H x V)	5x4.9 mm to 9x8.9 mm (variable)	10x9.8 mm to 50x49 mm (variable)	5x4.9 mm to 9x8.9 mm (variable)	10x9.8 mm to 50x49 mm (variable)	50x49 mm to 90x89 mm (variable)	90x89 mm to 150x148 mm (variable)	The CCTV lens is selected according to the detection range and the setting distance.
Setting distance (L)	34 to 49 mm	38 to 194 mm	34 to 49 mm	31 to 187 mm	67 to 142 mm	115 to 227 mm
Relationship between setting distance and detection range	Setting distance (L)	Setting distance (L)	Setting distance (L)	Setting distance (L)	Setting distance (L)	Setting distance (L)
	49mm	194mm	49mm	187mm	142mm	227mm
	34mm	38mm	34mm	31mm	67mm	115mm
	5mm	10mm	50mm	10mm	50mm	90mm
	9mm	Detection range (H)	Detection range (H)	Detection range (H)	Detection range (H)	90mm 150mm
Image rate function	All-pixel capture inter-line transfer type 1/3" CCD (monochrome)		All-pixel capture inter-line transfer type 1/3" CCD (color)				All-pixel capture inter-line transfer type 1/3" CCD (monochrome)	All-pixel capture inter-line transfer type 1/3" CCD (color)
Lens mount	- (with Lens)						C mount

Item		ZFX-SR10	ZFX-SR50	ZFX-SC10	ZFX-SC50/SC50W	ZFX-SC90/SC90W	ZFX-SC150/SC150W	ZFX-S (monochrome type)	ZFX-SC (color type)
Lighting	Lighting method	Pulse lighting						-
	LED	Red LED		White LED
	Type	Direct lighting
	Guide light	Available (center, measurement region)		Not available
	Optional lighting I/F	Not available		Not available	Available (ZFV-LT Series)		Not available	Available External lighting: 3Z4S-LT Series Flash Controller: made by Moritex Corporation 3Z4S-LT MLEK-C100E1TSX
	Indicator Class*1	-		Class 1	Class 2	Class 2	Class 1	-
Ratings	Current consumption	Approx. 200 mA			Approx. 350 mA (15 VDC: approx. 150 mA, 48 VDC: approx. 200 mA) (including current consumption when optional lighting is connected)			Approx. 100 mA
Operation environment robustness	Ambient temperature range	Operating: 0 to +40°C, Storage: -20 to +65°C (with no icing or condensation)						Operating: 0 to +50°C, Storage: -20 to +65°C (with no icing or condensation)
	Ambient humidity range	Operating and storage: 35% to 85% (with no condensation)
	Ambient atmosphere	No corrosive gases allowed
	Degree of protection	IP65 (IEC60529)		ZFX-SC : IP65 (IEC60529), ZFX-SC_W: IP67 (IEC60529)				IP20 (IEC60529)
	Dielectric strength	1000 VAC 50 Hz/60 Hz 1 min						500VAC 50 Hz/60Hz 1 min
	Vibration resistance (durability)	10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions
	Shock resistance (destructive)	150 m/s² 3 times each in 6 directions (up/down, left/right, forward/backward)
Connection method		Cable built-in type (cable length: 2 m)						Connector connection type (camera cable ZFX-VS/VSR required)

1. Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001

External Dimensions

Controllers (Unit: mm)

ZFX-C_

Cameras

ZFX-SR10/SR50

ZFX-SC10

ZFX-SC50/50W

ZFX-SC90/90W

ZFX-SC150/150W

ZFX-S/SC

Cat. No. E381-E1-02

OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, Pays-Bas. Tel.: [phone] Fax: [phone] www.industrial.omron.eu

FRANCE

Omon Electronics S.A.S.

14 rue de Lisbonne

93561 Rosny-sous-Bois cedex

Tel.: [phone]

Fax: [phone]

www.industrial.omron.fr

Agences régionales

N°Indigo 0825825679

0.15 € TTC/MN

BELGIQUE

Omron Electronics N.V./S.A.

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