3601B - Router MAKITA - Free user manual and instructions

USER MANUAL 3601B MAKITA

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Router Défoncéuse Rebajadora

3601B

005038

DOUBLE INSULATION

DOUBLE ISOLATION

DOBLE AISLAMIENTO

△WARNING:

For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

△AVERTISSEMENT:

Model	3601B
Collet chuck capacity	12 mm (1/2")
No load speed (RPM)	23000/min.
Overall height	190 mm (7-1/2")
Net weight	3.5 kg (7.7 lbs)

• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.

GEA001-3

GENERAL SAFETY RULES

WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS.

Work area safety

1. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-related hazards.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and

must be repaired.

1. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
2. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
3. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
4. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
5. Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Follow instruction for lubricating and changing accessories.
3. Keep handles dry, clean and free from oil and grease.

GEB018-1

SPECIFIC SAFETY RULES

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to router safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

3. Wear hearing protection during extended period of operation.

4. Handle the bits very carefully.
5. Check the bit carefully for cracks or damage before operation. Replace cracked or damaged bit immediately.
6. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
7. Hold the tool firmly with both hands.
8. Keep hands away from rotating parts.
9. Make sure the bit is not contacting the workpiece before the switch is turned on.
10. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate improperly installed bit.
11. Be careful of the bit rotating direction and the feed direction.
12. Do not leave the tool running. Operate the tool only when hand-held.
13. Always switch off and wait for the bit to come to a complete stop before removing the tool from workpiece.
14. Do not touch the bit immediately after operation; it may be extremely hot and could burn your skin.
15. Do not smear the tool base carelessly with thinner, gasoline, oil or the like. They may cause cracks in the tool base.
16. Draw attention to the need to use cutters of the correct shank diameter and which are suitable for the speed of the tool.
17. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
18. Always use the correct dust mask/respirator for the material and application you are working with.

SAVE THESE INSTRUCTIONS.

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

USD201-2

Symbols

The followings show the symbols used for tool.

v volts

A amperes

Hz hertz

alternating current

no load speed

Class II Construction

.../min revolutions or reciprocation per minute r/min

FUNCTIONAL DESCRIPTION

CAUTION:

Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.

Adjusting the depth of cut

1. Scale ring
2. Knob

Place the tool on a flat surface. Turn the scale ring until it makes contact with the base. Loosen the knob. Turn the scale ring until the bit just touches the flat surface. Tighten the knob. Place the tool on its side and turn the scale ring counterclockwise (when viewing the tool from the top) until the desired depth of cut is obtained. One full turn of the scale ring is equal to 5mm (about 3/16") change in depth setting. Loosen the knob and move the tool base until it makes contact with the scale ring. Then tighten the knob securely.

CAUTION:

• Since excessive cutting may cause overload of the motor or difficulty in controlling the tool, the depth of cut should not be more than 15mm (5/8^ ) at a pass when cutting grooves. When you wish to cut grooves more than 15mm (5/8^ ) deep, make several passes with progressively deeper bit settings.

Switch action

005040

1. Lock button
2. Switch trigger

CAUTION:

• Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.

To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

For continuous operation, pull the switch trigger and then push in the lock button.

To stop the tool from the locked position, pull the switch trigger fully, then release it.

CAUTION:

• Switch can be locked in "ON" position for ease of operator comfort during extended use. Apply caution when locking tool in "ON" position and maintain firm grasp on tool.
• Hold the tool firmly when turning off the tool, to overcome the reaction.

ASSEMBLY

CAUTION:

Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Installing or removing the bit

005042

CAUTION:

Install the bit securely. Always use only the wrenches provided with the tool. A loose or overtightened bit can be dangerous.

• Do not tighten the collet chuck without inserting a bit or install smaller shank bits without using a collet sleeve. Either can lead to breakage of the collet chuck.

Insert the bit all the way into the collet chuck and withdraw it very slightly (approx. 2mm ). Then tighten the collet chuck securely with the two wrenches. When using smaller shank bits, first insert the appropriate collet sleeve into the collet chuck, then install the bit as mentioned above.

To remove the bit, follow the installation procedure in reverse.

OPERATION
007438

Set the tool base on the workpiece to be cut without the bit making any contact. Then turn the tool on and wait until the bit attains full speed. Move the tool forward over the workpiece surface, keeping the tool base flush and advancing smoothly until the cutting is complete.

When doing edge cutting, the workpiece surface should be on the left side of the bit in the feed direction.

1.Workpiece

1. Bit revolving direction
2. View from the top of the tool
3. Feed direction

001984

NOTE:

• Moving the tool forward too fast may cause a poor quality of cut, or damage to the bit or motor. Moving the tool forward too slowly may burn and mar the cut. The proper feed rate will depend on the bit size, the kind of workpiece and depth of cut. Before beginning the cut on the actual workpiece, it is advisable to make a sample cut on a piece of scrap lumber. This will show exactly how the cut

will look as well as enable you to check dimensions.

• When using the straight guide or the trimmer guide, be sure to install it on the right side in the feed direction. This will help to keep it flush with the side of the workpiece.

001985

1. Feed direction
2. Bit revolving direction
   3.Workpiece
3. Straight guide

Straight guide (optional accessory)
005043

The straight guide is effectively used for straight cuts when chamfering or grooving.

To install the straight guide, insert the guide bar into the holes in the tool base until the notch in the guide bar reaches just under the wing bolt (B). Then tighten wing bolt (B). Loosen the wing bolt (A) and adjust the distance between the bit and the straight guide. At the desired distance, tighten the wing bolt (A) to secure the straight guide in place.

005044

1. Wing bolt (B)
2. Wing bolt (A)
3. Straight guide
4. Guide bar

When cutting, move the tool with the straight guide flush with the side of the workpiece.

Templet guide (optional accessory)

005045

The templet guide provides a sleeve through which the bit passes, allowing use of the tool with templet patterns. To install the templet guide, screw the templet guide on the base plate.

005046

1. Base plate
2. Templet guide

003695

1. Bit
2. Base
3. Templet
4. Workpiece
5. Distance (X)
6. Outside diameter of the templet guide
7. Templet guide

NOTE:

The workpiece will be cut a slightly different size from the templet. Allow for the distance (X) between the bit and the outside of the templet guide. The distance (X) can be calculated by using the following equation:

Distance (X) = (outside diameter of the templet guide - bit diameter) / 2

Trimmer guide (optional accessory)

005047

Trimming, curved cuts in veneers for furniture and the like can be done easily with the trimmer guide. The guide roller rides the curve and assures a fine cut.

Install the trimmer guide on the tool base with the wing bolts (B). Loosen the wing bolt (A) and adjust the distance between the bit and the trimmer guide by turning the fine adjusting screw 1.5mm or about 1 / 16" per turn). At the desired distance, tighten the wing bolt (A) to secure the trimmer guide in place. When adjusting the guide roller up or down, loosen the wing bolt (C). After adjusting it, tighten the wing bolt (C) securely.

005048

1. Wing bolt (B)
2. Fine adjusting screw
3. Wing bolt (A)
4. Trimmer guide
5. Wing bolt (C)
6. Guide roller

When cutting, move the tool with the guide roller riding the side of the workpiece.

003701

1. Bit
2. Guide roller
3. Workpiece

MAINTENANCE

CAUTION:

Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

Replacing carbon brushes

1. Limit mark

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the rear cover.

1. Screwdriver
2. Rear cover

005049

Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
Then install the rear cover with the screws.

1. Brush holder cap
2. Screwdriver

005050

CAUTION:

• Do not turn the tool on without the rear cover installed in place.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION:

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

Straight & groove forming bits
- Edge forming bits
Laminate trimming bits
Straight guide
- Trimmer guide
Templet guide 25
Templet guides
Templet guide adapter
Lock nut
Collet sleeve 3/8", 1/4"
Wrench 21
Wrench 23
Router stand

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
  the tool has been abused, misused or improperly maintained:
  alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTYES, INCLUDING IMPLIED WARRANTYES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

FRANÇAIS SÉCURIFICATIONS

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
  crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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