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USER MANUAL WDGA 58S Wachendorff

natural_image Infographic with eight hexagonal icons representing industrial and renewable energy sectors (no text or symbols)

Technical Manual

Absolute Encoders WDGA

Wachendorff WDGA 58S - with IO-Link interface - 1

wachendorff-automation.com

Wachendorff WDGA 58S - with IO-Link interface - 2

EnDra®

Technologie

Wachendorff WDGA 58S - Technologie - 1

text_image MACHENDORFF WDG-A-XX-1312-0 Made in Germany MACHENDORFF WDG-A-XX-1312-0 Made in Germany Techno CUI US LISTED CUI Techno CUI MACHENDORFF WDG-A-XX-1312-0 Made in Germany

Wachendorff WDGA 58S - Legal information - 1

text_image IO-Link

Wachendorff WDGA 58S - Legal information - 2

text_image L1 38 13 Ø33h8 ØD L2 2 3 3 45° M3x0.5 - 6H R13 90° D = 6 f7 L1 = 11.5 d = 5.3 L2 = 10 D = 6.35 (1/4") f7 L1 = 11.5 d = 5.3 L2 = 10

Managing Director: Robert Wachendorff

Wachendorff Automation accepts no liability or warranty for the correctness of this manual, or for any direct or indirect damage that may arise from it. In the pursuit of constant innovation and cooperation with customers, we reserve the right to amend technical data or content at any time.

Wachendorff Automation asserts copyright over this manual. It may not be modified, added to, reproduced or shared with third parties without prior written consent.

Comments:

Should you have any corrections, notes or requests for changes, please send them to us. Send your comments to: wdg@wachendorff.de

1 Introduction .... 1

1.1 About this manual.... 1

1.1.1 Explanation of symbols 2
1.1.2 What you won't find in the manual.... 2
1.2 Product allocation.... 3
1.3 Service description.... 3
1.4 Scope of delivery.... 4

2 Safety instructions ....5

2.1 General information....5
2.2 Intended use....5
2.3 Safe working....6
2.4 Waste disposal 6

3 Device description....7

3.1 General 7
3.2 IO-Link 8
3.3 WDGA - Basics 8

3.3.1 Singleturn - ST (QuattroMag®) 8
3.3.2 Multiturn - MT (EnDra®) 9
3.3.3 Direction of rotation....9
3.3.4 Preset....9
3.3.5 Scaling 9

3.4 IO-Link encoder connection assignments 11
3.4.1 IB5 / IC5 - M12x1 connection.... 11
3.5 LEDs and signaling 12

4 IO-Link....13

4.1 Overview of functions.... 13
4.2 IO Device Description.... 13
4.3 Standard parameters.... 13

4.3.1 Standard parameter identification 13
4.3.2 Standard parameter system commands 14
4.3.3 Standard parameter events.... 16

4.4 Process data 18

4.4.1 Smart Sensor Profile 4.2.1 18
4.4.2 Smart Sensor Profile 4.2.2 18

4.4.3 64-Bit Profil....19
4.5 Configuration and diagnostic parameters.... 20
4.6 Switching Signal Channel (CAM) 26
4.6.1 Single Point 26
4.6.2 Window mode 27
4.6.3 Two point mode.... 27

5 Technical advice....28

Index of figures

Figure 3.1: WDGA with IO-Link 7
Figure 4.1: Single Point mode 1 26
Figure 3.1: Single Point mode 2 26
Figure 3.1: Window mode....27
Figure 3.1: Two point mode increasing....27
Figure 3.1: Two point mode decreasing....27

Index of tables

Table 3.1: Pin-assignment.... 11
Table 3.2: LED signaling....12
Table 4.1: Functions 13
Table 4.2: IODDs....13
Table 4.3: Identification parameters 13
Table 4.4: System commands .... 15
Table 4.5: Standard parameter events ...... 17
Table 4.6: Process data SSP 4.2.1....18
Table 4.7: Process data SSP 4.2.2....18
Table 4.8: Process data 64-Bit 19
Table 4.9: Configuration and diagnostic parameters 25

1 Introduction

1.1 About this manual

This technical manual describes the configuration and installation options for Wachendorff Automation absolute rotary encoders with an

IO-Link interface. It is a supplement to the other public Wachendorff Automation documents, such as the data sheets, installation instructions, supplementary sheets, catalogues and flyers.

Read the manual before commissioning. First check that you have the latest version of the manual.

When reading, pay particular attention to the information, important notes and warnings marked with the corresponding symbols (see 1.1.1)

This manual is intended for people with technical knowledge of sensors, IO-Link interfaces and automation elements. If you have no experience with this topic, first seek the help of experienced persons.

Please keep the information supplied with our product in a safe place so that you can obtain further information if necessary or at a later date.

Wachendorff WDGA 58S - About this manual - 1

- The contents of this manual are arranged in a practice-oriented manner.

- All the information in the following chapters is required for optimum use of the device and should be read carefully.

1.1.1 Explanation of symbols

Wachendorff WDGA 58S - Explanation of symbols - 1The INFO symbol is next to a section that is particularly informative or important for the further procedure with the device.
Wachendorff WDGA 58S - Explanation of symbols - 2The IMPORTANT symbol is placed next to a text passage in which a procedure for solving a specific problem is described.
Wachendorff WDGA 58S - Explanation of symbols - 3The WARN symbol is located next to a text passage that must be observed in particular to ensure proper use and to protect against hazards.

1.1.2 What you won't find in the manual

  • Basics of automation technology
  • System planning
  • Risk (availability, security)
  • Shielding concepts
  • Reflections
  • Repeater
  • Network design
  • Bus cycle time
  • FMA - Management services
  • Transmission services
  • Telegram types

1.2 Product allocation

This manual is to be assigned to the following encoder types from Wachendorff Automation with the corresponding article identification:

Full shaft encoder and final hollow shaft encoder absolute:

• WDGA 36 IO-Link
• WDGA 58 IO-Link

Wachendorff WDGA 58S - Full shaft encoder and final hollow shaft encoder absolute: - 1

- You can find the Wachendorff IO-Link product range on our website: https://www.wachendorff-automation.com

1.3 Service description

A rotary encoder is a sensor for detecting angular positions (single turn) and rotations (multiturn). The measurement data and the variables derived from it are processed by the encoder and provided as electrical output signals for the downstream peripherals.

The WDGA series uses the patented QuattroMag® technology for single turn and EnDra® for multiturn. This makes the WDGA series from Wachendorff particularly maintenance-free and environmentally friendly.

The rotary encoders with the article identifiers as described in section 1.2 communicate via the IO-Link interface.

1.4 Scope of delivery

The scope of delivery depends on the type of model and your order. Before commissioning, you should check that the scope of delivery is complete.

As a rule, the WDGA product range with an IO-Link interface includes the following scope of delivery:

  • WDGA with IO-Link
  • Assembly instructions

Wachendorff WDGA 58S - Scope of delivery - 1

- The corresponding IODD file and the corresponding data sheet are available for download on the Internet: www.wachendorff-automation.com

2 Safety instructions

2.1 General information

Wachendorff WDGA 58S - General information - 1

  • The installation instructions, manual and data sheet must be observed when commissioning the encoder.
  • Failure to observe the safety instructions can lead to malfunctions, property damage and personal injury!
  • The machine manufacturer's operating instructions must be observed.

2.2 Intended use

Rotary encoders are components for installation in machines. Before commissioning (operation as intended), it must be established that the machine as a whole complies with the EMC and Machinery Directives.

The rotary encoder is a sensor for detecting angular positions and rotations and is only to be used for this purpose! Wachendorff Automation rotary encoders are manufactured and sold for industrial use in non-safety-relevant areas.

Wachendorff WDGA 58S - Intended use - 1

- The rotary encoder must not be operated outside the specified limit parameters (see associated data sheet).

2.3 Safe working

The encoder may only be installed and fitted by a qualified electrician.

National and international regulations must be observed when installing electrical systems.

If the encoder is not commissioned correctly, it may malfunction or fail.

Wachendorff WDGA 58S - Safe working - 1

  • All electrical connections must be checked before commissioning.
  • Suitable safety measures must be taken to ensure that no persons are injured in the event of failure or malfunction and that no damage is caused to the system or operating equipment.

2.4 Waste disposal

Devices that are no longer required or are defective must be disposed of properly by the user in accordance with the country-specific laws. It should be noted that this is special electronic waste and disposal with normal household waste is not permitted.

The manufacturer is not obliged to take back the product. If you have any questions about proper disposal, please contact a specialist disposal company in your area.

3 Device description

3.1 General

There are different mechanical variants for the WDGA series with IO-Link. The decisive factor here is the type of flange shape and the type of shaft (solid or hollow shaft). The size is determined by the diameter of the flange, e.g. 36 mm. The following illustration shows examples of the WDGA series with IO-Link.

Wachendorff WDGA 58S - General - 1

natural_image Two metallic industrial sensors with attached connectors and mounting brackets, labeled 'IO-Link' below (no visible text on main body)

Figure 3.1: WDGA with IO-Link

The solid or hollow end shaft is connected to the rotating part whose angular position or speed is to be measured. Connector outlets form the interface for connection to the IO-Link network. The status LEDs in the cover signal various states of the encoder during use. They support the configuration of the encoder or troubleshooting in the field. The flange holes or the supplied spring plates are used for mounting on the machine or in the application.

IO-Link is an industrial communication protocol for connecting sensors and actuators with automation systems. It was developed by the IO-Link community and is managed as an international standard (IEC 61131-9). IO-Link enables bidirectional communication and transmits both process data and device parameters.

IO-Link uses a point-to-point connection and can be integrated into various network topologies. It supports simple cabling via standard industrial cables and offers diagnostic functions as well as the option of automatic device parameterization.

3.3 WDGA - Basics

The following sections describe the basic functions of an absolute rotary encoder.

In contrast to incremental encoders, absolute encoders output their position value as a digital number via a fieldbus, for example. A distinction is made between single turn and multiturn encoders.

In addition to the simple output of the position value, most rotary encoders allow a certain degree of parameterization, such as selecting the positive direction of rotation, setting the position value to a reference value at a defined physical position and scaling the position value to any resolution and a limited measuring range. In this way, the development effort in the control program is reduced and the computing capacity of the controller is relieved.

3.3.1 Single turn - ST (QuattroMag®)

Measuring the angle from 0^ to 360^ using a shaft is the minimum function of a rotary encoder. The sensor technology is based on the optical or magnetic scanning of a measuring scale on the encoder shaft

The WDGA encoders from Wachendorff work with the new magnetic QuattroMag® technology, which guarantees the highest possible accuracy and resolution of the single turn.

3.3.2 Multiturn - MT (EnDra®)

A multiturn encoder enables the number of revolutions to be recorded. This is realized via a revolution counter. EnDra® technology is used in the WDGA encoders to ensure that the relevant information is retained even in a de-energized state. Buffer batteries and gearboxes, which require a comparatively large installation space and corresponding maintenance effort, can therefore be replaced.

3.3.3 Direction of rotation

The positive direction of rotation can be reversed by a simple two's complement (invert each bit and add "1") of the position value.

3.3.4 Preset

A desired position value can be assigned to the rotary encoder for a specific physical position. This must be within the measuring range so that the position value is correlated with a physical reference position. To do this, the difference between the current position value and the desired value is calculated. This is saved in a non-volatile memory and added to the position value as an offset.

3.3.5 Scaling

The scaling parameters can be used to adjust the position value to exactly match the physical quantity to be measured. The scalable parameters are "Measuring units per revolution (MUPR)" and "Total measuring range in measuring units (TMR)".

The scaling parameter "Measuring units per revolution (MUPR)" - increments per revolution - specifies the resolution of the position value per revolution (also: ST resolution). The value corresponds to 360°. This means that if a value of 3600 Cts is parameterized, the rotary encoder outputs the position in 0.1° increments (see equation (2)).

$$ M U P R = S T = 3 6 0 0 C t s \tag {1} $$

$$ W i n k e l s c h r i t t e = \frac {W i n k e l e i n e r U m d r e h u n g}{M U P R} = \frac {3 6 0 ^ {\circ}}{3 6 0 0 C t s} = 0, 1 ^ {\circ} / C t s \tag {2} $$

The scaling parameter "Total measuring range in measuring units (TMR)" - maximum total measuring range of the position value (singleturn and multiturn multiplied) - specifies the total resolution of the rotary encoder. If the position value reaches TMR - 1, it jumps back to 0 and vice versa.

As a rule, the TMR parameter is selected so that it is an integer multiple of the "Measuring units per revolution (MUPR)" (see equation (4)), so that the zero point is always at the same position on the encoder shaft.

$$ T M R = 3 6 0 0 0 C t s \tag {3} $$

$$ M T = \frac {T M R}{M U P R} = \frac {3 6 0 0 0 C t s}{3 6 0 0 C t s} = 1 0 \tag {4} $$

In exceptional cases, it is adequate that TMR is not an integer multiple of MUPR. For example, if a transmission ratio in a system ensures that the desired measured variable moves 10% faster than the encoder shaft in relation to the encoder shaft.

Then a setting of MUPR = 3960 Cts and TMR = 36000 Cts would ensure that the faster but not directly measurable shaft can be measured with a resolution of 0.1^ and over a range of 10 revolutions. Normally, the number of revolutions would be calculated by dividing the position value by MUPR. In this case, however, it must be divided by 3600 Cts, as the result would otherwise be the number of revolutions of the encoder shaft and not that of the faster shaft of the system.

Wachendorff WDGA 58S - Scaling - 1

- Please note that measurement errors occur if the result of this formula is a decimal number.

3.4.1 IB5 / IC5 - M12x1 connection

The character sequence IB5(axial) / IC5(radial) in the order code indicates a rotary encoder with M12 connector. The pin assignment of the connector can be found in Table 3.1.

Pin-assignment
IB5 / IC5
Plug (Ref.)M12x1
L+1
L -3
C/Q4
I2
n. c.5

Table 3.1: Pin-assignment

3.5 LEDs and signalling

A status LED in the housing indicates various statuses of the rotary encoder and supports diagnostics and troubleshooting in the field (see Table 3.2)

Status LEDMeaningCause
[WZSA]No voltage
Wachendorff WDGA 58S - LEDs and signalling - 1Ready for operationThe appliance has been fully commissioned.
[2T46]Pre-/OperationalThe device has been fully commissioned and is in preoperational or operational mode.
[6ADS]Event (Level: Warning)The device has been fully commissioned, and an event has been triggered (e.g. Operating Temperature Upper Threshold Exceeded)
[YH04]PingThe device has been fully commissioned, and the device discovery function has been activated. See4.3.2 in 0xAF
[XOZY]Event (Level: Error)The device has detected a serious error. (Please contact support)

Table 3.2: LED signalling

Explanation of the symbols and asterisks:

Wachendorff WDGA 58S - LEDs and signalling - 2

LED off /● LED on //★ ★ ★ ★ /LED flashes

4.1 Overview of functions

Our IO-Link encoders support the functions shown in Table 4.1 :

FunctionsMeaning
SpecificationV1.1.4
BaudrateCOM3 (230,4kBit/s)
ProfileSSP 4.2.1: Measuring and Switching Sensor, high resolution, 1 channelSSP 4.2.2: Measuring and Switching Sensor, high resolution, 2 channel64-Bit Profil

Table 4.1: Functions

4.2 IO Device Description

The available IODDs for the corresponding profiles are listed in Table 4.2:

FunctionsMeaning
Wachendorff-Encoder-SSP421-xxx.xmlIf profile 4.2.1 is set in the device, this IODD must be used
Wachendorff-Encoder-SSP422-xxx.xmlIf profile 4.2.2 is set in the device, this IODD must be used
Wachendorff-Encoder-64Bit-xxx.xmlIf the 64-bit profile is set in the device, this IODD must be used

Table 4.2: IODDs

4.3 Standard parameters

4.3.1 Standard parameter identification

ParameterIndexSubindex
Vendor Name0x100
Vendor Text0x110
Product Name0x120
Product ID0x130
Product Text0x140
Serial Number0x150
HW Revision0x160
FW Revision0x170
Application specific tag0x180
Function Tag0x190
Location Tag0x200

Table 4.3: Identification parameters

4.3.2 Standard parameter system commands

System commandsNameDefinition
0x01ParamUploadStartStart parameter upload
0x02ParamUploadStopStop parameter upload
0x03ParamDownloadStartStart parameter download
0x04ParamDownloadStopStop parameter download
0x05ParamDownloadStoreFinalize parameterization and start Data Storage
0x06ParamBreakCancel all Param commands
0x40Teach ApplyVerifies the Teach points and applies them to the configuration
0x41SP1 Single Value TeachSaves the currently measured position as Setpoint 1
0x42SP2 Single Value TeachSaves the currently measured position as Setpoint 2
0x43SP1 Two Value Teach TP1Saves the currently measured position as Teachpoint 1 for Setpoint 1
0x44SP1 Two Value Teach TP2Saves the currently measured position as Teachpoint 2 for Setpoint 1
0x45SP2 Two Value Teach TP1Saves the currently measured position as Teachpoint 1 for Setpoint 2
0x46SP2 Two Value Teach TP2Saves the currently measured position as Teachpoint 2 for Setpoint 2
0x4ETeach ResetDeletes settings, SP1 and SP2 value of the currently selected SSC
0x4FTeach CancelCancels the current Teach procedure
0x80Device resetA warm start is performed and the device is set to initial mode.Communication is interrupted by the device and restored by the master.
0x81Application resetThe device parameters are set to the default values. Identification parameters remain unaffected. An upload to the master's data storage is carried out if this is activated.
0x82Restore factory settingsAll device parameters are reset to the default settings.The values stored in the data storage can be downloaded after the power reset.
0x83Back-to-boxAll device parameters are reset to the default settings and communication is suspended until the next power reset.Note: If you carry out this reset, the device should be disconnected from the master after it has been carried out.
0xA0Reset MaintenanceResets all maintenance parameters like remanent errors, min/max temperature since startup, ...
0xAFPingLED changes to Device Discovery Blink pattern. See 3.5
0xE0Teach In Zero PointUpdates position value to the value that is stored in index 0x00C2(Measurement Preset)

Table 4.4: System commands

4.3.3 Standard parameter events

Event IdEventTypeDescription
0x4000IOLD_EVENT_TEMP ERATURE_FAULT_OVERLOADErrorActual operating temperature is above maximum value or below minimum value
0x4210IOLD_EVENT_DEVICE_TEMPERATURE_OVERRUNWarningThis warning is generated if the actual operating temperature is above the maximum operating temperature specification decremented by 10°C.
0x4220IOLD_EVENT_DEVICE_TEMPERATURE_UNDERRUNWarningThis warning is generated if the actual operating temperature is below the minimum operating temperature specification incremented by 10°C.
0x5000IOLD_EVENT_DEVICE_HARDWARE_FAULTError/Al arm, not recover ableHardware error occurred, device must be exchanged
0x6000IOLD_EVENT_DEVICE_SOFTWARE_FAULTError/Al arm, not recover ableSoftware error occurred, device must be exchanged
0x8D18IOLD_EVENT_SIGNAL_COUNTER_MULTICHANNEL_REACH_LIMITNotificationOne of the Switching counter channels reached its limit – check status
0x8D19IOLD_EVENT_SIGNAL_COUNTER_MULTICHANNEL_OVERFLOWWarningOne counter stopped because it overflowed the maximum value - check status of switching counters
0x8CFFIOLD_EVENT_LOW_SIGNAL_QUALITYError, recover ableMagnetic field is too weak or too strong, check environment
0x8D10IOLD_EVENT_CUSTOMER_TEMPERATURE_MAX_TRESHOLD_OVERRUNWarningThis warning is generated if the actual operating temperature is above the maximum operating temperature defined by the customer.
0x8D20IOLD_EVENT_CUSTOMER_TEMPERATURE_MIN_TRESHOLD_UNDERRUNWarningThis warning is generated if the actual operating temperature is below the minimum operating temperature defined by the customer.
0x1848IOLD_EVENT_SINGLE_RETURN_MAGNETIC_FIELD_TOO_STRONGErrorMagnetic field of sensor is too strong, maybe environmental magnetic field impacts the measurement
0x1849IOLD_EVENT_SINGLE_RETURN_MAGNETIC_FIELD_TOO_WEAKErrorMagnetic field of sensor is too weak, maybe magnet is broken
0x184ACALIBRATION_ERR ORErrorCalibration of the device has failed. The device must be replaced.
0x184BST_MT_SYNCRONIZATION_FAILEDWarningST/MT synchronization failed
0x8D0AIOLD_EVENT_SHORTCIRCUIT_PIN_4ErrorShortCircuit
0x8D0BIOLD_EVENT_SHORTCIRCUIT_PIN_2ErrorShortCircuit
0x8D14IOLD_EVENT_OVERLOAD_PIN_4WarningOverload
0x8D15IOLD_EVENT_OVERLOAD_PIN_2WarningOverload
0x8D0CIOLD_EVENT_WRO NG_LOAD_CABLE_BREACH_ANALOG_CURRENT_OUTPUT_PIN_4WarningWireBreak
0x8D0DIOLD_EVENT_WRO NG_LOAD_CABLE_BREACH_ANALOG_CURRENT_OUTPUT_PIN_2WarningWireBreak
0x5110IOLD_EVENT_PRIMARY_SUPPLY_VOLTAGE_OVERRUNWarningOvervoltage

Table 4.5: Standard parameter events

4.4 Process data

4.4.1 Smart Sensor Profile 4.2.1

DescriptionByte7(MSB)6543210(LSB)
Position value5max
Position value4
Position value3
Position value20
Scale1
Device status0System errorresresSignal quality badresResSSC1.2 StateSSC1.1 State

Table 4.6: Process data SSP 4.2.1

4.4.2 Smart Sensor Profile 4.2.2

DescriptionByte7(MSB)6543210(LSB)
Position value11max
Position value10
Position value9
Position value80
Position Scale7
Device status6System errorresresSignal quality badresResSSC1.2 StateSSC1.1 State
Velocity value5max
Velocity value4
Velocity value3
Velocity value20
Velocity Scale1
SSC Velocity state0resresresresresResSSC2.2 StateSSC2.1 State

Table 4.7: Process data SSP 4.2.2

4.4.3 64-Bit Profil

DescriptionByte7(MSB)6543210(LSB)
Position value12max
Position value11
Position value10
Position value9
Position value8
Position value7
Position value6
Position value50
Velocity Value4max
Velocity Value3
Velocity Value2
Velocity Value10
Device status0System errorSignal quality badresresresResresres

Table 4.8: Process data 64-Bit

4.5 Configuration and diagnostic parameters

IndexSubindexObject Name
003ATeach SelectRWUINT8Selection of which channel is used for teaching
003B0Teach ResultROUINT8
1StateRO0 = idle1 = SP1 success2 = SP2 success3 = SP1, SP2 success4 = wait for command5 = busy7 = error
2Flag SP1 TP1ROBoolean0 = initial or nOK1 = OK
3Flag SP1 TP2ROBooleansee above.
4Flag SP2 TP1ROBooleansee above.
5Flag SP2 TP2ROBooleansee above.
003C0SSC1ParamPositionRWRecordT
1HighLimitRWINT32SP1 for SSC1
2LowLimitRWINT32SP2 for SSC2
003D0SSC1ConfigPositionRWRecordT
1LogicRWUINT80 = high active1 = low active
2ModeRWUINT80 = deactivated1 = single point2 = window3 = two point
3HysteresisRWINT320 = off
003E0SSC2ParamPositionRWRecordT
1HighLimitRWUINT64see above.
2LowLimitRWUINT64see above.
003F0SSC2ConfigPositionRWRecordT
1LogicRWUINT8see above.
2ModeRWUINT8see above.
3HysteresisRWINT32see above.
400C0SSC1ParamVelocityRWRecordTNote:The Velocity SSC channels are only available in profile 4.2.2.
1HighLimitRWINT32see above.
2LowLimitRWINT32see above.
400D0SSC1ConfigVelocityRWRecordT
1LogicRWUINT8see above.
2ModeRWUINT8see above.
3HysteresisRWINT32see above.
400E0SSC2ParamVelocityRWRecordT
1HighLimitRWINT32see above.
2LowLimitRWINT32see above.
400F0SSC2ConfigVelocityRWRecordT
1LogicRWUINT8see above.
2ModeRWUINT8see above.
3HysteresisRWINT32see above.
00520Operating TemperatureROArrayIndicates the measured temperature of the internal temperature sensor
1Actual Operating TemperatureROINT16Current operating temperature
2Operating Temperature Min (Since last start)ROINT16Lowest measured temperature since the last bootup
3Operating Temperature Max (Since last start)ROINT16Highest measured temperature since the last bootup
4Operating Temperature Min (Lifetime)ROINT16Lowest measured temperature since first bootup
5Operating Temperature Max (Lifetime)ROINT16Highest measured temperature since first bootup
00530Operating Temperature ThresholdsRWArray
1Operating Temperature Lower ThresholdRWINT16Lower temperature threshold (event)
2Operating Temperature Upper ThresholdRWINT16Upper temperature threshold (event)
00550Device VariantRWUINT16Setting the sensor profile 1 = SSP 4.2.1 2 = SSP 4.2.2 3 = 64-bit
00C1Measurement OffsetRWUINT64The preset function shifts part of the position value to the offset. The offset value is automatically saved in the device and can be used for diagnostics. Offset Value = Preset Value - Position value
00C2Measurement PresetRWUINT64The preset value is subject to scaling and can be reset again and again. With a preset, the current position value is adapted to the index stored in it. System command 0xE0 must be executed to perform the preset.
00C3Measurement Output CharacteristicsRWINT8Counting direction of the position value with a view of the shaft. 0 = CW 255 = CCW
00C4Measurement HysteresisRWUINT8Hysteresis of the position value. This value may only be changed after intensive consultation with Support. Default = 4
02020Measurement RangeRORecordTWorking range of the device
1Measurement Range - Lower LimitROUINT64Minimum position value
2Measurement Range - Upper LimitROUINT64Maximum position value
00FEDevice discovery timeout timeRWUINT16Defines the duration of the system command 0xAF (device discovery).
11600Position ValueROUINT64Current position of the encoder
11610Operation ModeRWUINT8Defines the mode of the position value calculation. 0 = no scaling 1 = scaling mode 2 = gear ratio mode
11620Position ScalingRWRecordT
1Measuring Units per RevolutionRWUINT32Singleturn resolution of the device
2Total Measuring RangeRWUINT64Multiturn resolution of the device
11630Position Gear RatioRWRecordTIf the operation mode = 2, the gear ratio is activated. The two gear ratio parameters, numerator and denominator, can beused to adjust the position value so that an existing gear is taken into account. -The total resolution for this function is limited to 20 bits (max. 1,048,576 steps) - The revolution resolution has no relevance for this function; the 16-bit raw resolution is always used.Example rotary table:Gear encoder: 12 teethDriven rotary table: 250 teethOne rotation of the rotary table should be mapped to 100,000 steps. If the driven rotary table rotates once, the rotary encoder shaft rotates 250/12, i.e. 20.8333 times.The following setting must be selected here:Gear ratio numerator: 12 Gear ratio denominator: 250 Total resolution: 100000
1Gear Ratio NumeratorRWUINT16Counter
2Gear Ratio DenominatorRWUINT16Denominator
00BD0Position FilterRWUINT16Number of average values for the item value.This value should only be changed after intensive consultation with the support team.Default: 48
11700Velocity ValueROINT32Speed of the shaft of the encoder in increments
11710Velocity FactorRWRecordT
1Velocity factor enableRWBoolean(De)activate speed factorization.If factorization is deactivated, the numerator anddenominator are also ignored.
2Velocity NumeratorRWUINT16Speed counter
3Velocity DenominatorRWUINT16Denominator of the speed
11720Velocity Integration TimeRWUINT16Integration time over which the rotary encoder determines its speed. Changing the value makes the speed value slower (high time) or more dynamic (low time). Note: The default setting is a good setting for most applications.
11730Velocity sourceRWUINT8Source of speed0 = scaled position1 = Raw position
40800MDCDescrRORecordT
1LowerLimitROUINT640
2UpperLimitROUINT64== Multiturn resolution
3UnitROUINT16None
4ScaleROINT8Always 1
00700Diagnosis suppression level configurationRWUINT8Event suppression level0 = all events1 = Warnings and errors2 = Errors3 = No events
0071Event code suppressionRWArray[5]The event codes to be suppressed can be written in the fields of the array.
1suppressedEvents 0RWUINT16
2suppressedEvents 1RWUINT16
3suppressedEvents 2RWUINT16
4suppressedEvents 3RWUINT16
5suppressedEvents 4RWUINT16
00720Event code suppression Teach-inWOUINT16The event code entered is written to a free field in the array from 0x0071.
00730Event code suppression deleteWOUINT16The event code entered is deleted from a field in the array from 0x0071.
00580Boot cycle counterRORecordTNA
1Boot cycle counterROUINT32Counter for the number of bootups
00570Operating hours counterRORecordTOperating hours counter
1Current operating hoursROUINT32Operating hours since the last bootup
2Total operating hoursROUINT32Operating hours since the last reset (delivery)
00740Operating hours saving modeROUINT80 = dynamic storage mode1 = static storage mode
00930Pin 2 functionRWRecordT
1Pin 2 behaviour IO-LinkRWUINT80 = inactive1 = active
2Pin 2 modeRWUINT80 = inactive3 = digital inputIf pin 2 has been configured as a digital input, it can be used to perform a preset.
00CE0Low signal quality thresholdRWUINT8Determines the threshold value for signal quality bad.
00CF0Signal qualityRORecordT
1Current signal qualityROUINT80..100%
2Signal quality statusROBoolean0 = signal quality good1 = signal quality bad

Table 4.9: Configuration and diagnostic parameters

4.6 Switching Signal Channel (CAM)

Wachendorff WDGA 58S - Switching Signal Channel (CAM) - 1

- Before changing the sensor profile, make sure that you reset the parameters of the switching signal channel.

4.6.1 Single Point

In Figure 4.1 and Figure 4.2 the 'switching' behaviour of the Single Point mode is shown. The switching state changes when the measured value exceeds or falls below the value set in SP1. If a hysteresis has been set, this is also considered as shown in the illustrations. SP2 is ignored in single point mode.

Wachendorff WDGA 58S - Single Point - 1

flowchart
graph LR
    A["SSC"] --> B["Hysteresis"]
    B --> C["active"]
    B --> D["inactive"]
    C --> E["Measurement value"]
    D --> E
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#ffc,stroke:#333

Figure 4.1: Single Point mode 1
Wachendorff WDGA 58S - Single Point - 2

flowchart
graph LR
    A["SSC"] --> B["Hysteresis"]
    B --> C["SP1"]
    C --> D["active"]
    D --> E["Measurement value"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#ffc,stroke:#333

Figure 4.2: Single Point mode 2

4.6.2 Window mode

The 'switching' behaviour of the window mode is shown in Figure 4.3. The switching state changes when the measured value exceeds or falls below the value set in SP1 or SP2. The hysteresis is considered here and shows symmetrical behaviour for both setpoints.

Wachendorff WDGA 58S - Window mode - 1

flowchart
graph LR
    A["SSC"] --> B["inactive"]
    B --> C["SP2"]
    C --> D["Window"]
    D --> E["SP1"]
    E --> F["inactive"]
    F --> G["Detection value"]
    F --> H["Measurement value"]
    style A fill:#f9f,stroke:#333
    style B fill:#f9f,stroke:#333
    style C fill:#ccf,stroke:#333
    style D fill:#ccf,stroke:#333
    style E fill:#ccf,stroke:#333
    style F fill:#ccf,stroke:#333
    style G fill:#ccf,stroke:#333

Figure 4.3: Window mode

4.6.3 Two-point mode

In Figure 4.4 and Figure 4.5 the 'switching' behaviour of the Two Point mode is shown. The switching state changes when the measured value exceeds or falls below the value set in SP1. The switching state also changes when the measured value exceeds or falls below the value set in SP2, depending on the counting direction.

Wachendorff WDGA 58S - Two-point mode - 1

flowchart
graph LR
    A["SSC"] --> B["active"]
    B --> C["SP1"]
    C --> D["inactive"]
    D --> E["SP2"]
    E --> F["Detection value Measurement value"]

Figure 4.4: Two point mode increasing
Wachendorff WDGA 58S - Two-point mode - 2

flowchart
graph LR
    A["SSC"] --> B["inactive"]
    B --> C["SP2"]
    C --> D["active"]
    D --> E["SP1"]
    E --> F["Detection value"]
    E --> G["Measurement value"]

Figure 4.5: Two point mode decreasing

5 Technical advice

Technical applications advisers

Do you have any questions about this product?

Your technical applications advisers will be happy to help you.

Tel.: +49 (0) 67 22 / 99 65 414

Fax: +49 (0) 67 22 / 99 65 70

E-mail: support-wdga@wachendorff.de

Notes:

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Product information

Brand : Wachendorff

Model : WDGA 58S

Category : Unknown