PRR 250 ES - Outil électroportatif BOSCH - Free user manual and instructions

USER MANUAL PRR 250 ES BOSCH

OBJ_BUCH-1833-001.book Page 1 Wednesday, April 24, 2013 1:15 PM WEU Robert Bosch GmbH Power Tools Division

70745 Leinfelden-Echterdingen Germany

2 609 007 325 (2013.04) PS / 82 WEU OBJ_BUCH-1833-001.book Page 2 Wednesday, April 24, 2013 1:15 PM Bosch Power Tools

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Technische Unterlagen (2006/42/EG) bei:

Robert Bosch GmbH, PT/ETM9, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Helmut Heinzelmann Senior Vice President Head of Product Certification Engineering PT/ETM9

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Safety Notes General Power Tool Safety Warnings Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WARNING Work area safety

 Keep work area clean and well lit. Cluttered or dark areas invite accidents.  Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.  Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.  Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.  Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.  Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.  When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.  If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. Personal safety  Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.  Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection 2 609 007 325 | (30.4.13)

used for appropriate conditions will reduce personal injuries.

 Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.  Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.  Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.  Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.  If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. Power tool use and care  Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.  Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.  Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.  Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.  Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.  Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.  Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Service  Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Bosch Power Tools

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Safety instructions for Sanding Roller

Safety warnings that are common for sanding or wire brushing  This power tool is intended to function as a sander or wire brush. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.  Operations such as polishing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.  Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.  The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.  Do not use a damaged accessory. Before each use, check application tools such as sanding sleeves and lamella rolls for chips and cracks, the shank for cracks, wear or heavy wear, and wire brushes for loose or broken wires. If the machine or application tool is dropped, inspect for damage or install an undamaged application tool. After inspecting and installing the application tool, position yourself and bystanders away from the plane of the rotating application tool and run the power tool at maximum no-load speed for one minute. Damaged application tools will normally break apart during this test time.  Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.  Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.  Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.  Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning wheel.

 Never lay the power tool down until the accessory has come to a complete stop. The spinning wheel may grab the surface and pull the power tool out of your control.

 Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.  Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.  Do not operate the power tool near flammable materials. Sparks could ignite these materials. Safety warnings specific for wire brushing operations  Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin. Additional safety warnings Wear safety goggles.

Wear protective gloves.

 Switch the power tool off when the power supply is interrupted, e.g. as a result of a power cut or the plug being pulled. This prevents an uncontrolled restart.

 Hold the power tool by the insulated gripping surfaces because the sanding tool can strike its own mains cable. Damaging a live cable can make metal parts of the tool “live” and lead to an electric shock.  Use the machine only for dry sanding. Penetration of water into the machine increases the risk of an electric shock.  Apply the machine to the workpiece only when switched on and switch the machine off only after it has been lifted away from the workpiece. The power tool can move suddenly.  Never touch the sanding tool when it is running. This poses a risk of injury.  Pay attention that no persons are put at risk through sparking. Remove any combustible materials in the vicinity. Sparking occurs when sanding metal materials.  Do not use any worn, torn or severely clogged sanding tools. Damaged sanding tools can tear, fly off and injure someone.  Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.  Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.

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 Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.  Caution, fire hazard! Avoid overheating the object being sanded as well as the sander. Always empty the dust collector before taking breaks. In unfavourable conditions, e. g., when sparks emit from sanding metals, sanding debris in the dust bag, micro filter or paper sack (or in the filter sack or filter of the vacuum cleaner) can self-ignite. Particularly when mixed with remainders of varnish, polyurethane or other chemical materials and when the sanding debris is hot after long periods of working. Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere. Products sold in AUS and NZ only: Use a residual current device (RCD) with a rated residual current of 30 mA or less.

Product Description and Specifications

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

The power tool is intended for dry sanding and brushing of wood, plastic, metal, filler (e.g., gypsum), as well as coated surfaces. It is especially suitable for sanding uneven surfaces.

The numbering of the product features refers to the illustration of the machine on the graphics page. 1 Sander spindle 2 Dust extraction hood 3 Vacuum connection 4 Clamping screw for mounting the dust extraction hood 5 Handle (insulated gripping surface) 6 On/Off switch 7 Thumbwheel for speed preselection 8 Shank for sanding sleeve 9 Sanding sleeve 10 Lamella roll 11 SDS mount 12 SDS interface 13 SDS actuator button for unlocking the sanding tool 14 Tool arm 15 Fastening groove of the dust extraction hood 2 609 007 325 | (30.4.13)

17 Vacuum hose* *Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories can be found in our accessories program.

Sanding Roller Article number Speed preselection Rated power input No-load speed n0 Weight according to EPTA-Procedure 01/2003 Protection class

The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.

Noise/Vibration Information

Measured sound values determined according to EN 60745. Typically the A-weighted noise levels of the product are: Sound pressure level 82 dB(A); Sound power level 93 dB(A). Uncertainty K =3 dB. Wear hearing protection! Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 60745: Sanding with sanding sleeve: ah =7.0 m/s2, K=1.5 m/s2, Sanding with lamella roll (60 mm): ah =6.0 m/s2, K=1.5 m/s2, Sanding with lamella roll (10 mm): ah =6.0 m/s2, K=1.5 m/s2, Working with wire brush: ah =2.5 m/s2, K=1.5 m/s2. The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep hands warm, organise work patterns.

Declaration of Conformity

We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60745 according to the provisions of the directives 2011/65/EU, 2004/108/EC, 2006/42/EC. Bosch Power Tools

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Technical file (2006/42/EC) at: Robert Bosch GmbH, PT/ETM9, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Helmut Heinzelmann Head of Product Certification Senior Vice President Engineering PT/ETM9

 Before any work on the machine itself, pull the mains plug.

Changing the Sanding Tools

You can use the SDS mount 11 on the sander spindle 1 to easily and conveniently change the sanding tool without using additional tools. When the power tool is switched off, the autolock system locks the sander spindle. The sanding tools/accessories can be mounted and removed better from a locked sander spindle. The lamella rolls 10, sanding wheels or wire brushes can be attached directly to the sander spindle 1. Sanding sleeves 9 first have to be attached to the shank 8. Mounting the Sanding Tools (see figure A) – Hold the sanding tool so that the SDS interface 12 points away from the sander spindle 1 . – Slide the sanding tool onto the sander spindle 1 in a turning motion until you hear it engage. – Check the latching by pulling the tool. Mounting the Sanding Sleeves (see figure B) – Wind the sanding sleeve 9 over the shank 8 until the rubber fins are completely covered. Dismantling the Sanding Tool (see figures C1 –C2) – Press the SDS actuator button 13 to unlock it and pull the sanding tool off the sander spindle 1.

Dust Extraction Hood

Note: When working with wire brushes, always use the provided dust extraction hood. Mounting the Dust Extraction Hood (see figure D) – Mount the dust extraction hood 2 by pushing it (against slight resistance) to the stop into the two fastening grooves 15 of tool arm 14. – Tighten the clamping screw 4. The dust extraction hood is now firmly mounted on the tool arm.

Adjusting the Dust Extraction Hood (see figure E)

 Adjust the dust extraction hood 2 so that dust or sparks are not guided towards the operator. The dust extraction hood 2 can cover the sander spindle at various angles to protect the operator. This is done using the latching grooves 16. – Once it has been mounted, turn the dust extraction hood 2 towards the handle 5 to suit the application and workpiece shape. The dust extraction hood locks into three positions.

Dust/Chip Extraction

 Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. – As far as possible, use a dust extraction system suitable for the material. – Provide for good ventilation of the working place. – It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked.  Prevent dust accumulation at the workplace. Dusts can easily ignite. External Dust Extraction (see figure F) – Insert a vacuum hose (diameter 19 mm; accessory) into the vacuum connection 3. Connect the vacuum hose to a vacuum cleaner (accessory). An overview for connecting to different vacuum cleaners can be found at the end of these operating instructions. The vacuum cleaner must be suitable for the material being worked. When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special vacuum cleaner.

 Before any work on the machine itself, pull the mains plug.  When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands.

 Observe the mains voltage! The voltage of the power source must correspond with the data on the type plate of the machine. Switching On and Off – To start the machine, push the On/Off switch 6 forward so that the “1” is indicated on the switch. To save energy, only switch the power tool on when using it. 2 609 007 325 | (30.4.13)

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– To switch off the machine, push the On/Off switch 6 toward the rear so that the “0” is indicated on the switch.  Check sanding tools before using. The sanding tool must be mounted properly and be able to move freely. Carry out a test run for at least one minute with no load. Do not use damaged, out-of-centre or vibrating sanding tools. Damaged sanding tools can burst and cause injuries.

Selecting the Sanding Tool

Steel Derusting steel Stainless steel Masonry, stone

Speed setting (course sanding/ fine sanding) 80/240 4/5 40/240 5 40/120 6 80/240 5 80/240 5/6

Choose the sanding tool according to the surface shape and material you want to sand. Select an appropriate grit for the desired material removal rate.

After longer periods of working at low speed, allow the machine to cool down by running it for approx. 3 minutes at maximum speed with no load.

– Switch the machine on, place it with the complete sanding surface on the surface to be worked and move the machine with moderate pressure over the workpiece. – Be sure to apply consistent contact pressure, in order to increase the lifetime of the sanding tools. Excessively increasing the contact pressure will not lead to increased sanding performance, rather it will cause more severe wear of the power tool and of the sanding tool. – Do not use a sanding tool for other materials after it has been used to work on metal.

Surface shape Grain size medium straight fine

Sanding sleeve flat extra fine medium curved Lamella roll (60 mm) fine uneven extra fine medium Lamella roll grooved (10 mm/5 mm) fine medium Flexible sanding wheel curved (60 mm/10 mm) flexible fine medium Shank/sanding sleeve, conical fine

120 240 80 120 240 80 120 80 120 80 120

The material removal rate and surface quality are primarily determined by the choice of sanding tool, the pre-selected speed setting and the contact pressure. Only immaculate sanding tools will deliver good sanding performance and protect the power tool. Use only original Bosch sanding accessories. Preselecting the Speed The required speed can be preselected with the thumbwheel 7 (also while running). 1 –2 low speed 3 –4 medium speed 5 –6 high speed The required speed depends on the material and the working conditions and can be determined through practical testing. The data in the following table are recommended values. Application

Touching up varnish Removing varnish Softwood Hardwood Veneer 2 609 007 325 | (30.4.13)

Speed setting (course sanding/ fine sanding) 180/240 2/3 120/240 4/5 40/60 5 40/240 5/6 60/240 5/6 180/240 2 –4

Maintenance and Service

Maintenance and Cleaning  Before any work on the machine itself, pull the mains plug.  For safe and proper working, always keep the machine and ventilation slots clean. Please store and handle the accessory(-ies) carefully. If the replacement of the supply cord is necessary, this has to be done by Bosch or an authorized Bosch service agent in order to avoid a safety hazard.

After-sales Service and Application Service

In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine. Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com Bosch’s application service team will gladly answer questions concerning our products and their accessories. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Bosch Power Tools

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Tel. Service: (0844) 7360109 Fax: (0844) 7360146 E-Mail: boschservicecentre@bosch.com Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: (01) 4666700 Fax: (01) 4666888 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: (01300) 307044 Fax: (01300) 307045 Inside New Zealand: Phone: (0800) 543353 Fax: (0800) 428570 Outside AU and NZ: Phone: +61 3 95415555 www.bosch.com.au Republic of South Africa Customer service Hotline: (011) 6519600 Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: (011) 4939375 Fax: (011) 4930126 E-Mail: bsctools@icon.co.za KZN – BSC Service Centre Unit E, Almar Centre 143 Crompton Street Pinetown Tel.: (031) 7012120 Fax: (031) 7012446 E-Mail: bsc.dur@za.bosch.com Western Cape – BSC Service Centre Democracy Way, Prosperity Park Milnerton Tel.: (021) 5512577 Fax: (021) 5513223 E-Mail: bsc@zsd.co.za Bosch Headquarters Midrand, Gauteng Tel.: (011) 6519600 Fax: (011) 6519880 E-Mail: rbsa-hq.pts@za.bosch.com

The machine, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools into household waste! Only for EC countries: According the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Subject to change without notice.

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Robert Bosch GmbH, Power Tools Division

D-70745 Leinfelden-Echterdingen Leinfelden, 22.02.2013 Bosch Power Tools

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4/5 5 Bosch Power Tools

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posições das directivas 2011/65/UE, 2004/108/CE,

2006/42/CE. Processo técnico (2006/42/CE) em: Robert Bosch GmbH, PT/ETM9, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Helmut Heinzelmann Senior Vice President Head of Product Certification Engineering PT/ETM9

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OBJ_BUCH-1833-001.book Page 40 Tuesday, April 30, 2013 2:21 PM Grana media fine extra fine media fine extra fine media fine

120 240 80 120 240 80 120

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Technisch dossier (2006/42/EG) bij:

Robert Bosch GmbH, PT/ETM9, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Helmut Heinzelmann Senior Vice President Head of Product Certification Engineering PT/ETM9

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Tekninen tiedosto (2006/42/EY): Robert Bosch GmbH, PT/ETM9, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Helmut Heinzelmann Senior Vice President Head of Product Certification PT/ETM9 Engineering

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1 600 A00 14R 1 600 A00 14S

2 600 793 009 (3 m) 1 610 793 002 (5 m)

PAS 12-27 PAS 12-27 F

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