ADWH-011 - Welding machine Ozito - Free user manual and instructions

Product Type	Arc Welding Machine (MMA)
Model	ADWH-011
Brand	Ozito
Input Voltage	230 V ~ 50 Hz
Rated Input Current	16 A
No-Load Voltage	48 V
Welding Current Range	20 - 200 A
Duty Cycle (at 200 A)	20%
Electrode Diameter	1.6 - 4.0 mm
Dimensions (L x W x H)	400 x 250 x 300 mm
Weight	10.5 kg
Cooling Method	Fan forced air
Protection Class	IP21
Insulation Class	F
Cable Length (Primary)	2.5 m
Welding Cable Length	3 m each (electrode & work)
Functions	Adjustable current, hot start, anti-stick, arc force
Maintenance	Clean dust from vents; check cables for damage; replace worn parts
Safety Features	Thermal overload protection, over-current protection, insulated handles
Spare Parts Availability	Electrode holder, work clamp, cables, switch, fan
Included Accessories	Electrode holder, work clamp, welding shield, chipping hammer, brush
Compliance Standards	CE, RoHS

Frequently Asked Questions - ADWH-011 Ozito

What is the Ozito ADWH-011 welding machine used for?

The Ozito ADWH-011 is a manual metal arc (MMA) welder designed for welding steel, stainless steel, and cast iron using coated electrodes. It is suitable for hobbyists, DIY projects, and light industrial work.

What is the input power requirement for the ADWH-011?

It requires a 230 V ~ 50 Hz single-phase power supply with a 16 A circuit breaker. Ensure proper earthing and use an appropriate extension cord if needed.

What size electrodes can I use?

The welder supports electrodes with diameters from 1.6 mm to 4.0 mm. For best results, use electrodes suitable for the material thickness and type of weld.

How do I set the welding current?

Adjust the current using the current control dial on the front panel. Refer to the electrode manufacturer's recommendation for the optimal amperage. A good starting point is 40-60 A for 2.5 mm electrodes and 80-120 A for 3.2 mm electrodes.

What is the duty cycle and why is it important?

The duty cycle indicates how long you can weld continuously before the machine needs to cool down. At 200 A, the duty cycle is 20% (e.g., 2 minutes welding followed by 8 minutes rest). Exceeding this can cause thermal overload and damage.

Why does the machine stop working during use?

This may be due to thermal overload protection activating. Allow the machine to cool for 15-20 minutes. Also check for tripped circuit breakers or loose connections. Reduce the current or welding time if this persists.

What safety gear should I wear?

Always wear a welding helmet with appropriate shade lens, flame-resistant gloves, long-sleeved clothing, and safety boots. Ensure good ventilation to avoid inhaling fumes.

How do I maintain the welding machine?

Regularly clean dust and debris from the air vents using a dry cloth or compressed air. Inspect cables for cuts or fraying. Check electrode holder and work clamp for wear. Tighten any loose connections. Store in a dry place.

Can the ADWH-011 weld aluminum?

No, this MMA welder is not designed for aluminum welding. It is optimized for steel and other ferrous metals. For aluminum, you would need a MIG or TIG welder with AC capability.

Where can I get spare parts or service?

Spare parts such as electrode holders, work clamps, and cables are available from Ozito authorized dealers or online. For repairs, contact Ozito customer service or a qualified technician. Avoid opening the unit yourself to maintain warranty.

USER MANUAL ADWH-011 Ozito

WELDING HELMET WARNINGS

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the filter.

Before welding, adjust the auto-darkening lens sensitivity setting to meet the

application. Ensure the correct shade is used for the application

Year approved safety glasses with side shields and ear protection under v

helmet.

lse protective screens or barriers to protect others from flash, glare, and

sparks: warn others not to watch the arc.

Near body protection made from durable flame resistant materi

Your body protection made from durable, name tools heavy cotton wool).

Do not weld in the overhead position while using this helmet.

Inspect the auto-lens frequently. Immediately replace any scr

or pitted cover lenses or auto-lenses

or pitted cover lenses or auto lenses. Also only genuine replacement parts from the manufacturer

Use only genuine replacement parts from the manufacturer.

velding produces fumes and gases. Breathing these fumes and gases can

be hazardous to your health. Keep your head out of the fumes. Do not break the fumes.

the fumes.

only work in a well-ventilated environment.

read and understand the Safety Data Sheets (SDS) and the manufacturer's

Instructions for adhesives, coat

degreasers, fluxes, and metals.

Do not weld in locations near degreasing, cleaning, or spraying operations.

The heat and rays of the arc can react with vapours to form highly toxic air

irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium plated

steel. The coatings and any metals containing these elements can give off

toxic fumes if welded.

Button batteries pose a serious hazard to children. If swallowed, in addition to

presenting a choking hazard, a button battery can get stuck in a child's throat

and cause a chemical reaction that burns through tissue causing catastrophic

bleeding. Keep Auto Darkening Welding Helmet and button batteries out

of sight and out of reach of small children. Dispose of old or spent button batteries you have removed from a product immediately. Flat batteries can still

Battery you have removed from a product immediately. That battery can be he dangerous

If you think a child has swallowed or inserted a button battery, contact the

I you think a child has swallowed or inserted a button battery, contact the Poisons Information Centre on 13.11.26 (Australia) or 0800.764.766 (N7) for

Polisons Information Centre on 10-11-26 (Australia) of 0000-704-708 (NZ) for 24/7 export advips

24/7 export advice. Do not store long cartridge in a location near a host course or in a high

so hot store lens cartridge in a location near a heat source moisture environment

Auto Darkening Welding

Helmet & CB2450 Battery

Helmot & ONE 100 Battery (Fill)

(Fitted)

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The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none exist in the GT. Hence, the result is inconsistent with the Ground Truth.

Theorem 1.2. (Theorem of [10, Theorem 1.1]) Let be a finite field and let (x) be the set of all elements of such that

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The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none should exist in the GT. Hence, the OCR result is inconsistent with the Ground Truth.

The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none should exist in the GT. Hence, the OCR result is inconsistent with the Ground Truth.

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The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none should exist in the GT. Hence, the OCR result is inconsistent with the Ground Truth.

The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none should exist in the GT. Hence, the OCR result is inconsistent with the Ground Truth.

-

The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none should exist in the GT. Hence, the OCR result is inconsistent with the Ground Truth.

-

Theorem 1.2. (Theorem of [10, Theorem 1.1]) Let be a finite field and let (x) be the set of all elements of such that

The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), this is a stylistic or background line, not a placeholder underscore. Therefore, the OCR result must ignore it and output nothing or only meaningful text. The provided OCR content is "____", which consists of four underscores. This is an incorrect interpretation of the line as a placeholder, violating the rule that stylistic lines must be ignored. The OCR has hallucinated placeholder underscores where none exist in the GT. Hence, the OCR result is inconsistent with the Ground Truth.

ADWH-0

ADAM

-

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m = 311

Theorem 1.2. (Theorem of [10, Theorem 1.1]) Let be a finite field and let (x) be the set of all elements of such that

m = 311

other rights and remedies

2015年4月28日星期二

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AUTO DARKENING WELDING HELMET

SHADE 11

INSTRUCTION MANUAL

Viewing Window: 92.5 x 42.5mm

Switching Time: <2/10.000s / Light

Switching Time: ≤ 5/10,000s (Eigh Power Source: 2V Lithium Battery

Power Supply: 3V Lithium Battery

& Solar Power

Light State: Shade 4

Dark State: Shade 11

Dark State. Shade 11 2024. T. 51, 5509

Operating Temp.: -5 to 55°C

No. of Sensors: 2

Weight: 0.94kg

Weighted by mg

ozito com au

0210.00m.du

1 YEAR REPLACEMENT WARRANTY\*

WARRANTY

IN ORDER TO MAKE A CLAIM UNDER THIS

WARRANTY YOU MUST RETURN THE PRODUCT

TO YOUR NEAREST RUNNINGS WAREHOUSE

TO YOUR NEAREST BONNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTERED RECEPT

WITH YOUR BONNINGS REGISTER RECEIPT.

PRIOR TO RETURNING YOUR PRODUCT

FOR WARRANTY PLEASE TELEPHONE OUR

FOR WARRANTY PLEASE TELEPHONE OUT CUSTOMER SERVICE HELDLINE:

CUSTOMER SERVICE HELFLINE.

Australia: 1800 060 486

Australia. 1000 005 400

New Zealand: 0508 069 486

TO ENSURE A SPEEDY RESPONSE PLEASE

TO ENSURE A SPEED RESPONSE LEASE HAVE THE MODEL NUMBER AND DATE OF

HAVE THE MODEL NUMBER AND DATE OF

PURCHASE AVAILABLE. A CUSTOMER SERVICE

REPRESENTATIVE WILL TAKE YOUR CALL AND

ANSWER ANY QUESTIONS YOU MAY HAVE

ANSWERANT QUESTIONS YOU MAY HAVE RELATING TO THE WARDEN TENDER

RELATING TO THE WARRANTY POLICY OR

PROCEDURE.

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WARNING! The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.

Young children should be supervised to ensure that they do not play with the appliance.

THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR YOUR WELDING HELMET. Serious personal injury may occur if these warnings are

ignored.

- The auto darkening welding helmet is not suitable for laser welding and

oxygen acetylene welding.

- Do not put the helmet near flames or in damp places.

- Before operation, please confirm that the welding or grinding function is

correctly selected.

- Before operation, tear off the protective film from the lens.

- Cease using the helmet immediately if the filter does not darken on expc

to UV/IR light. Contact Ozito customer service for further instructions. A

from the welding process produce intense visible and invisible (ultravio

Infrared) rays that can burn eyes and skin. Sparks fly off from the weld

- Do not attempt to replace or modify parts of the helmet.

- Do not remove the filter protective plate or the filter.

- Do not use alcohol, petrol, or thinners to clean the filter.

- Do not immerse the helmet in water

- Optimum operating temperature is between -5 to 55°C (23 to 131°F). Th

darkening function may react slower outside of this range.

- Contact Ozito customer service for further instructions if the protective fi

- Contact OZHO customer service for further instructions if the protective is are broken or scratched.

- Contact Ozite customer service for further if the filter protective plate is h

- contact Ozno customer service for further in the filter protective plate is b or scratched. To prevent damage to the filter, do not use hard objects r

of perforated. To prevent damage to the filter, do not use hard objects I or clean the filter surface, sensors, and color cells regularly.

- Clean the filter surface, sensors, and solar cells regularly.

- This welding helmet does not provide protection against serious impact,

explosives, or corrosive liquid damage.

• The Auto darkening filter must have outside protective lens installed to p

potential irreparable damage. Do not use auto darkening welding helmet

any of the lenses removed.

- Change scratched or broken lens that reduces visual field and protection

- Frequently clean the sweatband.

- Do not remove the auto darkening filter from the helmet. Never try to open

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KNOW YOUR PRODUCT

AUTO DARKENING WELDING HELMET

1. Solar Panel
2. Low Battery Indicator
3. Arc Sensor
4. Sensitivity Selector
5. UV/IR Filter
6. Mode Selector
7. Locking Knob
8. Delay Time Selector
9. Auto Darkening Test Button
10. Lithium Battery Cover

ONLINE MANUAL

Scan this QR Code with your mobile device to take you to the online manual.

YEAR REPLACEMENT WARRANTY*

SETUP & PREPARATION

1. UV/IR FILTER

Checking The Battery

Before first use, pull and remove the plastic tab to engage the battery contact.

WARNING! ALWAYS CHECK THAT THE AUTO DARKENING FEATURE IS FUNCTIONING AS NORMAL BEFORE ATTEMPTING TO WELD. FAILURE TO DO SO MAY RESULT IN INJURY TO YOUR CORNEAS.

1. Set the mode selector to 'WELD'.

Note: The test function will not work if the slider is set to 'GRIND'.

1. Press the 'TEST' button. The viewing window should darken briefly before returning to normal.

Note: The timing between dark state to light state will correspond with the delay setting. Refer to Delay time in 3. Controls section.

Note: Remove the protective film from the lenses before use.

Solar Panel

WARNING! ENSURE THAT ALL OPERATING PARTS ARE CLEAN & UNDAMAGED BEFORE USE. SCRATCHED OR BROKEN PARTS SHOULD BE REPLACED IMMEDIATELY.

WARNING! DO NOT USE AUTO DARKENING WELDING HELMET IF THE SOLAR PANEL IS DAMAGED OR COVERED.

The solar panel works in conjunction with the battery to provide power to the welding helmet. The helmet will not work with the solar panel blocked.

2. ADJUSTING THE HEADBAND

Changing The Distance & Tilt Angle

1. Loosen the locking knobs on both sides of the helmet by turning it anti clockwise.

1. To change the helmet distance from your face, slide the cross pin forward or backwards in relation to the headband slots.

Diagram of a mechanical or biological structure with a central gear-like component and directional arrows (no text or symbols)

1. To change the tilt angle of the helmet, hook the tab onto one of the 5 pin options.

Note: Ensure the cross pins and tilt angle on both sides of the helmet match.

1. Retighten the locking knobs. Set the screw tightness so that the mask can be flipped up or down easily when nudged, but remains in position otherwise.

Note: When properly adjusted, your line of sight and the locking knobs should be connected by a straight line perpendicular to the viewing window.

Adjusting The Tightness

1. To loosen the headband, turn the band adjuster counterclockwise.

Diagram of a mechanical component with a red circular arrow indicating rotation or movement (no text or symbols)

1. To tighten the headband, turn the knob clockwise.

2. Disengage the tab from the top strap of the headband.

Technical diagram of a device rear panel with labeled ports and a red circle highlighting a central component (no text or symbols present)

1. Loosen or tighten the band as required, then press the tab back into one of the holes to lock the setting in place.

3. CONTROLS

WARNING! ENSURE THE LOW BATTERY INDICATOR LIGHT IS OFF & YOU HAVE VERIFIED THE WELDING HELMET IS WORKING PROPERLY WITH THE "TEST" FUNCTION BEFORE PROCEEDING TO WELD.

WARNING! WELDING HELMETS DO NO PROVIDE UNLIMITED EYE, EAR AND FACE PROTECTION.

WARNING! NEVER WELD WITH ANY OF THE LENS OR FILTERS REMOVED.

WARNING! BEFORE WELDING, ADJUST THE AUTO-DARKENING LENS SENSITIVITY SETTING TO MEET THE APPLICATION. ENSURE THE CORRECT SHADE IS USED FOR THE APPLICATION.

Sensitivity

Adjust this to suit ambient and welding light levels.

Low sensitivity is best for high current welding, whilst the high setting is suited for welding with small currents. The medium setting is suitable for the majority of indoor and outdoor welding activities.

1. To adjust, turn the dial to the lowest setting and face the helmet in the direction of use, exposing it to the surrounding light levels.
2. Gradually increase the sensitivity until the lens darkens.
3. Then lower the sensitivity just slightly below the setting in step 2.

Note: Slight re-adjustment may be necessary for certain applications or if the lens is flashing on and off.

Delay Time

The delay time controls the time taken for the helmet to switch between full dark and full light.

The short delay time (0.1s) is suitable for spot, seam or short welding sessions. The medium setting (0.4s) is suitable for the majority of indoor and outdoor welding. Use the long delay time (0.8s) for high current welding or to prevent eye fatigue during long welding sessions.

Mode Selection

Before use, peel off the protective film from the front and inner lens.

Set the slider to 'WELD' or 'GRIND' depending on the application.

This welding helmet has a fixed dark mode of Shade

1. Refer to the label on the inside of the mask for appropriate welding currents and processes.

WARNING! ALWAYS ENSURE THE CORRECT MODE AND SHADE IS SELECTED BEFORE WELDING.

Note: Shade level should be based on the welding process and arc current being used. Refer to the lens shade level guide on the inside of the mask for guidance.

Note: Set the mode to 'GRIND' if using the helmet while grinding. The auto darkening function does not activate in GRIND mode.

WARNING! DO NOT WELD IN GRIND MODE, THE LENS WILL NOT DARKEN.

WARNING! ARC RAYS FROM THE WELDING PROCESS PRODUCE INTENSE VISIBLE AND INVISIBLE (ULTRAVIOLET & INFRARED) RAYS THAT CAN BURN EYES AND SKIN. SPARKS CAN ALSO FLY OFF FROM THE WELD, CAUSING BURNS.

MAINTENANCE

4. TROUBLESHOOTING

WARNING! THE AUTO DARKENING WELDING HELMET SHOULD NOT BE USED IF THE PROBLEMS MENTIONED BELOW ARE NOT CORRECTED.

Filter does not darken or flickers

• Check that the filter protector & filter is not scratched or dirty.
• Check that the arc sensors are clear and unobstructed.
• Welding current may be too low, adjust the sensitivity level to higher setting.
• Check that the low battery indicator light is not lit.
• Check that the battery is in good condition and installed properly. Try installing a new battery.

Filter reacts slowly

• Check that the ambient temperature is within the operating range.
• Check that the sensitivity is not set to minimum.
• Review the sensitivity recommendations and adjust the sensitivity.
• Clean the lens cover and sensors of any obstructions.
• Make sure the sensors are facing the arc; angles of 45^ or more may not allow the arc light to reach the sensors.

Filter is not clear

• Check that the filter protector is not stained.
• Check that the protective film has been removed.
• Check that there is enough ambient light in the work space.
• Check front and inner lens is clear.

Helmet is slipping

• Check that the headband is adjusted correctly.
• Check that the locking knobs have been tightened sufficiently.

WARNING! KEEP COIN CELL BATTERIES OUT OF REACH OF CHILDREN.

Coin cell batteries pose a serious hazard to children. If ingested, a coin cell battery can lead to chemical burns, perforation of soft tissue and death. Severe burns can occur within 2 hours of ingestion. If you suspect a child has ingested a coin cell battery, seek medical attention immediately. The Poisons Information Centre can be contacted for expert advice 24/7 on 13 11 26 (Australia) or 0800 764 766 (New Zealand)

Flat batteries can still be hazardous. When replacing coin cell batteries, it is recommended to sticky tape both sides of used batteries, keep them out of reach of children and take them to your nearest recycling facility or dispose of them immediately.

Regularly examine the product and battery compartment to ensure the batteries are securely assembled. If the battery compartment is damaged or not secure, keep the product out of reach of children and contact Ozito customer service immediately.

Changing The Battery

The low battery indicator will light up red when the battery charge gets too low and indicates that the battery should be changed.

1. Place a flat head screwdriver (not supplied) into the battery cap slot and turn it counter-clockwise to unlock it. Remove the cap.

1. Replace the battery with a new CR2450 battery.

Note: The auto darkening helmet will not work if the battery is installed in the wrong orientation. The positive side of the battery should be facing out.

1. Fit the cap back into place and turn clockwise to secure it.

WARNING! DO NOT IMMERSE THE LENS ASSEMBLY OR THE HELMET IN WATER.

WARNING! DO NOT USE SOLVENTS OR ABRASIVE CLEANING DETERGENTS.

Cleaning The Sweatbands

1. Unhook the sweatband from the head strap.

Diagram of a device's internal structure with red arrows indicating movement or force, no text or symbols present

1. Use a neutral detergent to clean the helmet shell, outer lens and sweat bands.
2. Allow the sweatband to air dry fully before re-attaching it to the head strap.

Cleaning The Lens Assembly

1. Push the tab down to un-clip the filter compartment.

1. Lift out the filter compartment from the bottom edge.

1. Clean the filter lens and sensors regularly by gently wiping with lens paper or a soft cloth.
2. The clear lens cover can also be removed for cleaning and/or replacement. Push inwards from the outside of the helmet to remove it.

Storage

Store it in a dry location which is not accessible to unauthorised persons.

WARNING! KEEP OUT OF REACH OF CHILDREN. THE BUTTON CELL BATTERY IS HARMFUL IF INGESTED.

DESCRIPTION OF SYMBOLS

V	Volts		Hz	Hertz
~	Alternating Current			Wear eye, ear & breathing protection
[3A0C]	Regulatory Compliance Mark (RCM)			Warning
		Read Instruction Manual

SPARE PARTS

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

New Zealand 0508 069 486

E-mail: [e-mail]

CARING FOR THE ENVIRONMENT

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.