KA401L - Orbital sander BLACK & DECKER - Free user manual and instructions

Product Type	Orbital Sander
Brand	Black & Decker
Model	KA401L
Power Source	Corded Electric
Motor Power	2.0 A
Pad Size	5 in (127 mm)
Orbit Diameter	1/8 in (3.2 mm)
No-Load Speed	12,000 OPM
Dust Collection	Built-in vacuum adapter with dust bag
Grip	Soft-grip handle
Weight	3.3 lb (1.5 kg)
Dimensions (L x W x H)	10.8 x 5.5 x 5.8 in (27.4 x 14 x 14.7 cm)
Cord Length	6 ft (1.8 m)
Pad Type	Hook-and-loop (Velcro)
Paper Fixing	8-hole dust extraction pattern
Variable Speed	No, fixed speed
Maintenance	Clean dust port and replace pad as needed
Safety Features	Lock-on switch, double insulated
Warranty	2-year limited

Frequently Asked Questions - KA401L BLACK & DECKER

How do I change the sandpaper on the KA401L?

The KA401L uses a hook-and-loop pad. Simply peel off the old sandpaper and press the new one onto the pad, aligning the dust holes.

Can I connect a vacuum cleaner for dust collection?

Yes, the sander has a built-in dust port that fits standard 1-1/4 inch vacuum hoses. You can also use the included dust bag.

Is the speed adjustable?

No, the KA401L operates at a fixed speed of 12,000 OPM. It is designed for general sanding tasks.

What size sandpaper does the KA401L use?

It uses 5-inch (127 mm) hook-and-loop sandpaper with an 8-hole dust extraction pattern.

How do I clean the sander?

Unplug the sander and wipe the exterior with a dry cloth. Clean the dust port and bag regularly to maintain performance.

The sander vibrates excessively. What should I do?

Check that the sandpaper is properly attached and not worn out. Ensure the pad is not damaged. If the issue persists, the tool may need service.

Can I use the sander on metal?

Yes, the KA401L can be used on wood, metal, and painted surfaces. Use appropriate grit sandpaper for the material.

What is the warranty period?

Black & Decker offers a 2-year limited warranty against defects in materials and workmanship.

How do I replace the sanding pad?

Unplug the sander. Remove the sandpaper, then unscrew the pad (usually a central screw). Attach the new pad and tighten securely.

Does the sander have a lock-on switch?

Yes, the KA401L features a lock-on button for continuous operation without holding the trigger.

USER MANUAL KA401L BLACK & DECKER

Diagram of a device with a tray and lid, showing a downward arrow and circular components (no text or symbols)

Intended use

Your BLACK+DECKER™ KA401 sander has been designed for sanding wood, metal, plastics and painted surfaces. This tool is intended for consumer use only.

Safety instructions

General power tool safety warnings

Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

ENGLISH

(Original instructions)

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional power tool safety warnings

Warning! has been designed for sanding wood, metal, plastics and painted surfaces.

• Hold the power tool by insulated gripping surfaces, because the sanding belt / sanding base may contact its own cord. Cutting a "live" wire may make exposed metal parts of the power tool "live" and shock the operator.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• Warning! Contact with or inhalation of dust arising from sanding applications may endanger the health of the operator and possible bystanders. Wear a dust mask specifically designed for protection against dust and fumes and ensure that persons within or entering the work area are also protected.
• Thoroughly remove all dust after sanding.
  Take special care when sanding paint which is possibly lead based or when sanding some woods and metal which may produce toxic dust:

- Do not let children or pregnant women enter the work area.

- Do not eat, drink or smoke in the work area.

- Dispose of dust particles and any other debris safely.

◆ Thoroughly remove all dust after sanding.
- The intended use is described in this instruction manual. The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury and/or damage to property.

Warning! Impact wrenches are not torque wrenches. Do not use this tool for tightening fasteners to specified torques. An independent, calibrated torque measurement device such as a torque wrench should be used when under tightened or over tightened fasteners can lead to the failure of the joint.

Safety of others

• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Residual risks

Additional residual risks may arise when using the tool which may not be included in the enclosed safety warnings. These risks can arise from misuse, prolonged use etc.

Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks can not be avoided. These include:

◆ Injuries caused by touching any rotating/moving parts.
◆ Injuries caused when changing any parts, blades or accessories.
- Injuries caused by prolonged use of a tool. When using any tool for prolonged periods ensure you take regular breaks.
◆ Impairment of hearing.
◆ Health hazards caused by breathing dust developed when using your tool (example:- working with wood, especially oak, beech and MDF.)

Vibration

The declared vibration emission values stated in the technical data and the declaration of conformity have been measured in accordance with a standard test method provided by EN 60745 and may be used for comparing one tool with another. The declared vibration emission value may also be used in a preliminary assessment of exposure.

Warning! The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used. The vibration level may increase above the level stated.

When assessing vibration exposure to determine safety measures required by 2002/44/EC to protect persons regularly using power tools in employment, an estimation of vibration exposure should consider, the actual conditions of use and the way the tool is used, including taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time.

Labels on tool

The following symbols are shown on the tool along with the date code:

Warning! To reduce the risk of injury, the user must read the instruction manual.

Electrical safety

This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate..

If the supply cord is damaged, it must be replaced by the manufacturer or an authorised BLACK+DECKER Service Centre in order to avoid a hazard.

Features

1. On/off switch
2. Dustbag
3. Dust extraction outlet
4. Sanding base
5. Paper clamp lever

Assembly

Warning! Before assembly, make sure that the tool is switched off and unplugged.

Fitting sanding sheets (fig. A & B)

Warning! Never use the tool without a sanding sheet or accessory in place.

Fitting sanding sheets with nylon loops (fig. A)

Warning! Make sure that the tool is switched off and unplugged.

- Press the sheet firmly and evenly onto the sanding base(4), making sure that the holes in the sheet line up with the holes in the base.

Fitting regular sanding sheets (fig. B)

Warning! Make sure that the tool is switched off and unplugged.

- Soften the sanding sheet by rubbing its non-abrasive side over the edge of a worktop.

• Press the paper clamp levers (5) upwards to release them from the retaining grooves and open the paper clamps (5) by pressing them down.
• Insert the edge of the sanding sheet into the front paper clamp (5) as shown.
  ◆ Press the front paper clamp lever (5) downwards and locate it in the retaining groove.
• While keeping a slight tension on the sheet, insert the rear edge of the sheet into the rear paper clamp (5).
• Press the rear paper clamp lever (5) downwards and locate it in the retaining groove.

Louvre attachment (For KA401L only) (fig. C)

With this attachment you can work in crevices and use the sanding base on both sides.

◆ Locate the front of the louvre attachment (7) onto the sanding base (4).
◆ Secure it in position with the four screws supplied.
◆ Place a 1/2 sheet to the underside of the louvre base. Part of it will fold over the front part of the base.
- To remove the louvre attachment (7), reverse the procedure.

Fitting and removing the dustbag (fig. D)

◆ Fit the dustbag (2) over the dust extraction outlet(3).
◆ Slide the dustbag (2) onto the tool and make sure that it is securely located.
◆ To remove the dustbag (2), pull it to the rear and off the outlet.

Use

Warning! Let the tool work at its own pace. Do not overload.

Switching on and off (fig. E)

• To switch the tool on, press the part of the on/off switch (1) marked 'I'.
• To switch the tool off, press the part of the on/off switch (1) marked '0'.

Emptying the dustbag

◆ The dustbag (2) should be emptied every 10 minutes.
◆ Shake the dustbag (2) to empty the contents.

Hints for optimum use

◆ Do not place your hands over the ventilation slots.
- Do not exert too much pressure on the tool.
- Regularly check the condition of the sanding sheet. Replace when necessary.
◆ Always sand with the grain of the wood.
- When sanding new layers of paint before applying another layer, use extra fine grit.

ENGLISH

(Original instructions)

• On very uneven surfaces, or when removing layers of paint, start with a coarse grit. On other surfaces, start with a medium grit. In both cases, gradually change to a fine grit for a smooth finish.
• Consult your retailer for more information on available accessories.

Maintenance

Your BLACK+DECKER corded tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Warning! Before performing any maintenance on the tool, switch off and unplug the tool.

• Regularly clean the ventilation slots in your tool and charger using a soft brush or dry cloth.
  ◆ Regularly clean the motor housing using a damp cloth. Do not use any abrasive or solvent-based cleaner.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be fitted:

◆ Safely dispose of the old plug.
- Connect the brown lead to the live terminal in the new plug.
◆ Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 5 A.

Protecting the environment

Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.

Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Technical data

KA401 (H1)
Voltage		V_AC	230
Power input W 170
Orbits (no load) min		-1	14000
Oscillations (no load) min		-1	28000
Weight	kg	1.12

Level of sound pressure according to EN 60745: Sound pressure ( L_pA ) 84.0 dB(A), uncertainty (K) 3 dB(A) Sound power ( L_WA ) 95.0 dB(A), uncertainty (K) 3 dB(A)

Vibration total values (triax vector sum) according to EN 60745: Vibration emission value (a_h) 23.0~m / s^2 , uncertainty (K) 1.5~m / s^2

EC declaration of conformity MACHINERY DIRECTIVE

KA401 - sander

Black & Decker declares that these products described under "technical data" are in compliance with: 2006/42/EC, EN 60745-1:2009 +A11:2010, EN 60745-2-4:2009 +A11:2011

These products also comply with Directive 2014/30/EU and 2011/65/EU. For more information, please contact Black & Decker at the following address or refer to the back of the manual.

The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of Black & Decker.

R. Laverick

Engineering Manager

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

United Kingdom

15/07/2015

ENGLISH

(Original instructions)

Guarantee

Black & Decker is confident of the quality of its products and offers consumers a 24 month guarantee from the date of purchase. This guarantee is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

To claim on the guarantee, the claim must be in accordance with Black&Decker Terms and Conditions and you will need to submit proof of purchase to the seller or an authorised repair agent. Terms and conditions of the Black&Decker 2 year guarantee and the location of your nearest authorised repair agent can be obtained on the Internet at www.2helpU.com, or by contacting your local Black & Decker office at the address indicated in this manual.

Please visit our website www.blackanddecker.co.uk to register your new BLACK+DECKER product and receive updates on new products and special offers.

DEUTSCH

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Regno Unito

14/06/2016

Garanzia

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Verenigd Koninkrijk

14/06/2016

Garantie

Black & Decker Europa, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Reino Unido

15/07/2015

Garantía

Director de Engenharia

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Reino Unido

14/06/2016

Garantia

Black & Decker Europa, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Storbritannien

2015-07-15

Garanti

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Storbritannia

14/06/2016

NORSK

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Storbritannien

14/06/2016

Garanti

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

Iso-Britannia

14/06/2016

Takuu

Black & Decker Europe, 210 Bath Road, Slough,

Berkshire, SL1 3YD

United Kingdom

14/06/2016

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