GSH 500 Professional - Jackhammer BOSCH - Free user manual and instructions

Product type	Professional electric breaker hammer
Brand	Bosch
Model	GSH 500 Professional
Category	Breaker hammer
Power consumption	1,500 W
Supply voltage	230 V ~ 50 Hz
Impact energy	13 J (according to EPTA standard)
Impact frequency	2,600 blows/min
Weight	10.8 kg
Dimensions (L × W × H)	520 × 110 × 250 mm
Tool holder	SDS-max
Drilling capacity	Up to 50 mm (diameter)
Sound pressure level	97 dB(A)
Sound power level	108 dB(A)
Vibrations (total value)	17 m/s² (chiseling)
Cable type	H07RN-F, 5 m
Main functions	Chiseling, demolition, breaking
Maintenance and cleaning	Clean ventilation slots, check carbon brushes, grease impact mechanism every 50 h
Safety devices	Anti-vibration switch, protective cover, depth stop
Spare parts available	Carbon brushes, tool holder, springs, grease
Repairability	Repairability index: 8/10 (Bosch estimate)
Warranty	2 years (in compliance with legislation)
Intended use	Demolition work on concrete, stone, brick

Frequently Asked Questions - GSH 500 Professional BOSCH

What type of oil or grease should be used for lubricating the breaker hammer?

Use only Bosch special grease reference 1 600 A00 0JM. Do not use ordinary grease.

How to change the motor carbon brushes?

Unplug the tool, remove the caps on the sides of the motor, extract the worn brushes and insert new ones. Respect the installation direction.

Why won't my breaker hammer start anymore?

First check the power cord and plug. Then check the carbon brushes and the internal thermal fuse.

What is the maximum chiseling depth?

The depth depends on the tool used, but the machine can chisel up to about 400 mm with a suitable chisel.

How to reduce vibrations during use?

Wear anti-vibration gloves and hold the machine firmly with both hands. Use the integrated anti-vibration handle.

Can I use an SDS-plus chisel on this model?

No, the GSH 500 Professional uses exclusively tools with SDS-max shank (18 mm). SDS-plus tools are not compatible.

How to clean the tool holder after use?

Clean the tool holder with a dry cloth and apply an anti-corrosion spray. Do not use aggressive solvents.

What is the lifespan of the carbon brushes?

The brushes typically last between 100 and 200 hours of use depending on load. Replace them as soon as they reach 5 mm.

What to do if the machine overheats abnormally?

Stop immediately and let it cool down. Check the ventilation slots (must be clean) and excessive workload.

Where to find the complete user manual?

The manual is available free in PDF format on our website notice-facile.com. Download it for all detailed safety instructions.

USER MANUAL GSH 500 Professional BOSCH

1 609 92A 7CA | (25.02.2022) Bosch Power Tools

Deutsch

Sicherheitshinweise

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Entsorgung

General Power Tool Safety Warnings

WARNING

Read all safety warnings, instructions, illustrations and specifica-

tions provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

▶ Keep work area clean and well lit. Cluttered or dark areas invite accidents.
▶ Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
▶ Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

▶ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
▶ Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
▶ Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
▶ Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

▶ Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
▶ Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
▶ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
▶ Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
▶ Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
▶ If devices are provided for the connection of dust extraction and collection facilities, ensure these are con-

nected and properly used. Use of dust collection can reduce dust-related hazards.

▶ Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

▶ Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
▶ Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
▶ Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

▶ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

- Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

▶ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

▶ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

▶ Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

▶ Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Hammer Safety Warnings

Safety instructions for all operations

▶ Wear ear protectors. Exposure to noise can cause hearing loss.
▶ Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
▶ Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting ac-

cessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Additional Safety Instructions

▶ Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
▶ Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
▶ Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
▶ Do not touch any application tools or adjacent housing components shortly after operation. These can become very hot during operation and cause burns.
▶ Take care when carrying out demolition work using the chisel. Falling fragments of the demolition material could injure you or any bystanders.

Products sold in GB only:

Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug.

The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

▶ Hold the power tool firmly with both hands and make sure you have a stable footing. The power tool can be more securely guided with both hands.

Product Description and Specifications

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury.

Please observe the illustrations at the beginning of this operating manual.

Intended use

The power tool is intended for chiselling work in concrete, brick, stone and asphalt, as well as for driving in and compressing with the appropriate accessories.

Product Features

(1) Dust protection cap
(2) Locking sleeve

12 | English

(3) Chisel adjustment ring (Vario Lock)
(4) Lock-on button for on/off switch
(5) On/off switch
(6) Handle (insulated gripping surface)
(7) Auxiliary handle (insulated gripping surface)
(8) Knurled nut for auxiliary handle

The numbering of the product features refers to the diagram of the power tool on the graphics page.

Technical Data

Demolition hammer GSH 5
Article number	3 611 C38 7..
Rated power input W 1100
Impact rate min	2900
Chisel positions 12
Impact energy per stroke according to EPTA-Procedure 05:2016	J 7.5
Tool holder SDS max
Lubrication Grease lubrication
Weight according to EPTA-Procedure 01:2014	kg 5.8
Protection class	☐/II

The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.

Noise/Vibration Information

Noise emission values determined according to EN IEC 62841-2-6.

Typically, the A-weighted noise level of the power tool is: Sound pressure level 89 dB(A); sound power level 100 dB(A). Uncertainty K=3 dB.

Wear hearing protection

Vibration total values a_i (triax vector sum) and uncertainty K determined according to

EN IEC 62841-2-6:

Chiselling: a_h = 15.5 m/s² , K = 1.5 m/s²

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.

The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period.

To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period.

Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly.

Assembly

▶ Pull the plug out of the socket before carrying out any work on the power tool.

Auxiliary handle (see figure A)

▶ Do not operate your power tool without the auxiliary handle (7).

You can swivel the auxiliary handle (7) to any angle for a safe work posture that minimises fatigue.

- Loosen the knurled nut (8), rotate the auxiliary handle (7) around the axis of the tool to the required position and retighten the knurled nut (8).

Changing the Tool

With the SDS-max tool holder, you can change the application tool simply and easily without additional aids. The dust protection cap (1) largely prevents the penetration of drilling dust into the tool holder during operation. When inserting the tool, make sure that the dust protection cap (1) does not become damaged.

▶ Replace a damaged dust protection cap immediately. It is recommended that you have use an after-sales service for this.

Inserting the application tool (see figure B)

• Clean and lightly grease the shank of the application tool.
• Push the locking sleeve (2) back and insert the application tool by turning it into the tool holder. Release the locking sleeve (2) to lock the application tool.
• Check the latching by pulling the tool.

Removing the application tool (see figure C)

- Push the locking sleeve (2) back and remove the application tool.

Dust/Chip Extraction

Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one's health. Touching or breathing-in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.

Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.

• Provide for good ventilation of the working place.
• It is recommended to wear a P2 filter-class respirator.
  Observe the relevant regulations in your country for the materials to be worked.

Operation

▶ Pull the plug out of the socket before carrying out any work on the power tool.

Starting Operation

▶ Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the power tool. Power tools marked with 230 V can also be operated with 220 V.
▶ Products that are only sold in AUS and NZ: Use a residual current device (RCD) with a nominal residual current of 30 mA or less.

Switching On and Off

• To start the power tool, press and hold the on/off switch (5).
• Press the lock-on button (4) to lock the on/off switch (5) in this position.
• To switch off the power tool, release the on/off switch (5); or, if the switch is locked with the lock-on button (4), briefly press the on/off switch (5) and then release it.

At low temperatures, the power tool will take a certain amount of time to reach its full impact performance. You can shorten this warm-up time by tapping the power tool's inserted application tool on the ground once.

Changing the chiselling position (Vario-Lock) (see figure D)

You can lock the chisel in 12 different positions, allowing you to select the optimum working position for each task.

• Insert the chisel into the tool holder.
• Push the chisel adjustment ring (3) forwards and turn the chisel to the required position with the chisel adjustment ring (3).
• Release the chisel adjustment ring (3) and turn the chisel until it audibly clicks into place.

Working Advice

Sharpening Chisels

Only sharp chiselling tools will produce good results, therefore sharpen your chiselling tools in good time before use. This will ensure a long service life for the tools and good work results.

Re-sharpening

Grind chiselling tools against sanding discs, e.g. aluminium oxide, under a steady stream of water. Make sure that the cutting edges show no annealing colours; this will impair the hardness of the chiselling tools.

To forge a chisel, heat it to 850–1050 °C (pale red to yellow).

To harden a chisel, heat it to approx. 900 °C and quench in oil. Then, leave it in an oven for approx. one hour at 320 °C (annealing colour: pale blue).

Maintenance and Service

Maintenance and Cleaning

▶ Pull the plug out of the socket before carrying out any work on the power tool.
▶ To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service centre that is authorised to repair Bosch power tools.

▶ Replace a damaged dust protection cap immediately. It is recommended that you have use an after-sales service for this.

Lubrication

The power tool is lubricated with grease and is ready for immediate use.

The lubricating grease should only be changed during maintenance or commissioning carried out by an after-sales service centre authorised to work with Bosch power tools. It is crucial that only lubricating grease provided by Bosch is used.

The lubricating grease must be changed every time the carbon brushes are replaced. The old lubricating grease must be removed before new lubricating grease is applied.

After-Sales Service and Application Service

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com

The Bosch product use advice team will be happy to help you with any questions about our products and their accessories.

In all correspondence and spare parts orders, please always include the 10-digit article number given on the nameplate of the product.

Great Britain

Robert Bosch Ltd. (B.S.C.)

P.O. Box 98

Broadwater Park

North Orbital Road

Denham Uxbridge

UB 9 5HJ

At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.

Tel. Service: [phone]

E-Mail: [e-mail]

You can find further service addresses at:

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Disposal

The power tool, accessories and packaging should be recycled in an environmentally friendly manner.

14 | Français

Do not dispose of power tools along with household waste.

Only for EU countries:

According to the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and its implementation into national law, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

If disposed incorrectly, waste electrical and electronic equipment may have harmful effects on the environment and human health, due to the potential presence of hazardous substances.

Only for United Kingdom:

According to Waste Electrical and Electronic Equipment Regulations 2013 (2013/3113), power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

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Afvalverwijdering

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2750 Ballerup

På www.bosch-pt.dk kan der online bestilles reservedele eller oprettes en reparations ordre.

Tlf. Service Center: 44898855

Fax: [phone]

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Bortskaffelse

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Danmark

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Tasfiye

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Utylizacja odpadów

Bosch Service Center PT

K Vápence 1621/16

692 01 Mikulov

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Service scule electrice

Strada Horia Măcelariu Nr. 30-34, sector 1

013937 Bucureşti

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Eliminare

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처리

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Chairman of Executive

Head of Product Certification

Management

i.v. h=w

Robert Bosch Power Tools GmbH, 70538 Stuttgart, GERMANY Stuttgart, 24.01.2022

VI

CE

Declaration of Conformity

Demolitian hammer	Article number
GSH 5	3 611 C38 770

We declare under our sole responsibility that the stated products comply with all applicable provisions of the regulations listed below and are in conformity with the following standards.

Technical file at: Robert Bosch Ltd. (PT/SOP-GB), Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

The Supply of Machinery (Safety) Regulations 2008

The Electromagnetic Compatibility Regulations 2016

The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

The Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001

EN 62841-1:2015

EN IEC 62841-2-6:2020+A11:2020

EN 55014-1:2017+A11:2020

EN 55014-2:2015

EN IEC 55014-1:2021

EN IEC 55014-2:2021

EN IEC 63000:2018

Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001:

Measured sound power level 102 dB(A), guaranteed sound power level 105 dB(A)

Conformity assessment procedure in accordance with annex VI. Product category: 10

Approved body no. 0036: TÜV SÜD Industrie Service GmbH, Westendstraße 199, 80686 München, Germany

BOSCH

Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany represented (in terms of the above regulations) by

Robert Bosch Limited, Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

Vonjy Rajakoba

Managing Director - Bosch UK

Martin Sibley

Head of Sales Operations and Aftersales

Robert Bosch Ltd. Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom, as authorised representative acting on behalf of Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany

Place of issue: Uxbridge Date of issue: 28/01/2022