TS350E-02 - Electric cutter HUSQVARNA - Free user manual and instructions

USER MANUAL TS350E-02 HUSQVARNA

HUSQVARNA CONSTRUCTION PRODUCTS

Partille, Sweden, herewith declares that the machine TS350E-02 conforms to the DIRECTIVES :

"MACHINES" modified (89/392/CEE) "LOW VOLTAGE" modified (73/23/CEE) "EMC” (89/336/CEE) ”NOISE” (2000/14/CEE)

PREFACE TO THE MANUAL

Before leaving our factory every machine passes an exacting inspection programme in which everything is checked minutely. Following the instructions will ensure that your machine gives long service, in normal operating conditions. The user advice and spare parts mentioned in this document are given as an indication, and do not constitute an undertaking. No warrantee will be granted in the event of errors or omissions, or for damage occurring during delivery, or caused by the design or use of the machine. We are very concerned about the quality of our products and we reserve the right to make any technical modifications to improve them, without warning. This document will:

• provide the user with: information about the machine
• information about its possible uses
• prevent accidents due to unsuitable use, by an untrained person, during maintenance, repairs, overhauls, handling or transport
• improve the reliability and durability of the machine The manual should always be available at the place of work. It should be read and used by any person installing or using the machine. The obligatory technical regulations in force in the country where the machine is used must also be adhered to for maximum safety. English

• ensure correct use, regular maintenance, and fast fault finding in order to reduce repair costs and downtime.

GENERAL SAFETY INSTRUCTIONS

The use of symbols on machines (in color) and in the manual identify advice concerning your safety.

Danger symbol Blue background, white marking : obligatory safety + red marking : movement forbidden Black triangle and marking on a yellow background : danger if not adhered to. Risk of injury to the user or third parties, with possibility of damage top the machine or the tool. Red circle with or without bar : use or presence prohibited. Information - Instruction: special instructions concerning use and inspection. The manufacturer declines any responsibility resulting from improper use, or modifications.

This symbol indicates that the machine is in conformance with the applicable European directive.

FABRICATION YEAR POWER VOLTAGE Any application not corresponding with the intended use (use of a saw blade, abrasive disc, etc) is prohibited.

• Depth of cut (E) : - at 90° : Ø 350 = 100mm - at 45° : Ø 350 = 60mm - at 90° : Ø 300 = 75mm - at 45° : Ø 300 = 40mm
• Length of cut (L) : E = 15 - 650mm : E = 50 - 600mm
• Useable width (to the right)) (l) : Ø 350 = 310mm. : Ø 300 = 300mm
• Dimensions (mm) L x l x h : - 1130 x 630 x 1300 (with legs) - 1130 x 630 x 700 (bench)
• Unladen weight : ± 92 kg (depending on model) - chassis : 56 kg - head : 36 kg
• Disc cooling by water spray into the disc casing
• Minimum tank capacity : 40 liters.
• Water pump : 13 W - débit : 8 l/mn.
• Electricity supply : - 230 V : H07-RNF 3 x 1,52 - Lg 3 m. - 400 V : H07-RNF 4 ou 5 x 1,52 - Lg 3 m. - 115 V : H07-RNF 3 x 2,52 - Lg 3 m. FREQUENCY INTENSITY Use

• Use : Sawing marble, stone, granite, brick, cement and all facings (porcelain, glazed tiles, ceramics, etc).

VOLTAGE ± 5% Standard The disc cutter is designed to provide safe and reliable service in operating conditions corresponding with the instructions, but it can present dangers for the user and risks of damage, consequently regular on site inspection is necessary to ensure :

• Perfect technical condition (use for the purpose for which it is intended and taking into account any risks, and correction of any malfunction detrimental to safety).
• Use of a diamond disc for water lubricated cutting of marble, stone, granite, brick and facings (porcelain, glazed tiles, ceramics, etc). The use of any other disc is forbidden (abrasive, saw, etc).
• Competent personnel (qualifications, age, training, education) who have studied the manual in detail before starting work: any fault of an electrical or other nature must be checked by a competent person (electrician, maintenance foreman, authorized dealer, etc).
• That the warnings and instructions marked on the machine are followed (adequate personal protection, correct use, general safety instructions, etc).
• That no modification, transformation or addition is detrimental to safety and that it is carried out without prior authorization from the manufacturer.
• Respect of the maintenance intervals and periodical checks recommended.
• That only genuine spare parts are used for repairs. Saw blade Carborundum disc PUISSANCE ACOUSTIQUE PRESSION ACOUSTIQUE NIVEAU VIBRATION LWA (DB) EN ISO 3744

Inspection-Description of the machine On receiving the machine check its condition. Always keep it perfectly clean. Check the supply cable lead periodically. Always keep alert when working. Check the mounting of the components (abnormal vibration).

Inspection before starting 3 Head clamping handle Please read the instructions for use prior to operating the machine for the first time. 4 Water pump 5 Lifting lever 6 Locking handle 7 Loading leg The use of ear protection is mandatory. 9 Motor The operator must wear protective clothing appropriate to the work he is doing. We recommend that this includes both eye and ear protection. 10 Lack of voltage switch 11 Hood 12 Disc casing 13 Housing cover English 8 Drain plug The working area must be completely cleared, well lit and all safety hazards removed (no water or dangerous objects in the vicinity). 14 Movable table 15 Table stop 16 Movable table stop Any persons not involved in the work should leave the working area. 17 Manufacturer's plate 18 Cutting guide 19 Table locking 20 Carrying handles

Use blades suitable for the work to be done (speed, geometry, application, etc.). 21 Transport wheels 22 Water tank 23 Water level

Handling - transport Dismantle your machine into two parts. TABLE PART (SEE FIG 3)

• Remove the table by tilting it slightly so as to clear the rear retainer pins

- Use the following types of plug, single phase 2 P + E, or 3xPx+xE / 3xPx+xNx+xE according to the corresponding voltage. Fitting the disc

Disconnect the machine by unplugging the supply cable.

• Remove the two screw knobs (A) and the protective case (B) (SEE FIG 9).

The disc locking nut has a left-hand thread. If the machine is fitted with a brake motor, do not use the quick-tightening nut.

- Extension lead: Cable size sufficient for the electrical power, connection to the mains by a H07 RNF type cable of the following size: - 3 x 2.5 mm2 up to 50 m for 230 V - 4 or 5 x 1.5 mm2 up to 100 m for 400 V - 3 x 4 mm2 up to 40 m for 115 V

Starting up Always pay extreme care and attention to the preparation of the machine before starting up Take care about the direction of rotation which is shown by an arrow on one of the faces. Make sure the contact faces of flanges, of blade and the axle are clean. Remove all adjustment tools and wrenches from floor and machine

• Tighten the nut (1) and lock (2)
• Refit the protective case (B).
• Tighten the 2 screw knobs (A) (SEE FIG 13)..

Electrical connection - ELECTRICAL SAFETY : Operate this machine only on a supply equipped with a 30 mA earthed current-limiting circuit-breaker. Otherwise, consult our catalogue for appropriate models. - The RCCB must be used correctly, including testing it regularly. For tools supplied with an integral RCCB in the cable or in the mains plug, if the cable or plug has been damaged, repairs must be carried out by the manufacturer, one of his agents or by a qualified repair workshop to avoid any risks resulting from errors. Always keep blade guard in place

• Fill the water tank ( level 23 FIG 1 ).

• The water pump starting is coupled with that of the motor. As each machine is fitted with a self priming pump, the water is sprayed onto the disc as soon as the machine starts. Ensure that the water supply is abundant, when cutting wet. The protective case and the motor mounting fitted with a deflector blade provide perfect distribution of the spray.

- Make sure that the mains voltage corresponds with that marked on the manufacturer's plate on the machine. - Three-phase motor Make sure that the motor rotates in the same direction as the arrow stamped on the casing: if the motor does not turn in the direction required, swap two of the supply wires. STOP

• To stop the machine, press the red button. phase motor protected by a built-in thermal circuit breaker. Cutting method

• Straight cuts (SEE FIG 14) ≤ 570 mm : the stop (C) prevents fingers being trapped between the table and the frame (SEE FIG 15). > 570 et ≤ 650 mm : retract the stop (C) under the table to increase the stroke. A reversible and removable cutting guide enables 45° to 90° cuts to be made. This cutting guide is machined in such a way that it can be fitted in several positions in addition to its right angle position from 0° to 45° to the left or to the right.

Depth of cut adjustment (SEE FIG. 16).

• Slacken off handle (6).
• Use lever (5) to adjust the cutting height.

Maintenance (the motor must be stopped)

• The machine does not work CAUSES REMEDIES Not plugged in properly or cable damaged - Make sure that the supply is correctly plugged in (plug, extension lead, etc) - Check the supply cable No mains voltage - Test or have tested by an electrician (circuit breaker, plug, etc) Switch defective, motor cable damaged - Have tested by an electrician or contact the service department Motor power, smell) - Contact the service department to have the motor replaced faulty (no unpleasant

• Difficult starting CAUSES REMEDIES Single phase motor starting condenser - Replace the condenser Three-phase supply not correct (on 2 phases, motor cable faulty) - Have it checked by an electrician or contact the service department English

• Clean the machine regularly.
• Drain the tank (22) frequently to remove cutting residue, which otherwise could block the pump and cause it to wear out prematurely. (SEE FIG 17).
• Swill out the tanks (1) and (22) with water.
• Carefully clean the contact faces for the table rollers.

Store in a dry place, not accessible to children. Maintain the tools carefully.

• The pump does not start CAUSES REMEDIES The mains lead is not correctly connected or is damaged - Check lead the mains No voltage in pump circuit or mains supply circuit - Check the pump circuit and mains supply circuit

• The pump does not pump water CAUSES FAULT FINDING In the event of faulty operation refer to the tables below to find a solution. REMEDIES An air bubble may have formed inside the pump body - Holding the pump of the outlet pipe remove it from the water and reimmerse it The turbine is jammed - Unscrew the filter and, using a small screwdriver, remove all dirt from the operating area of the turbine.

• The machine is set before leaving the factory and no adjustment is necessary. Contact your supplier who is entirely at your service to carry out repairs in the shortest time at the best possible price.

• However, after shocks, loosening of nuts and bolts, or sharp movements when tilting the head, if necessary adjust the stop screws(D) and check the squareness (for straight cuts) .
• To correct the bevel cutting setting, adjust the stop screw (E) and lock the nut with a lock- nut (SEE FIG. 18).
• Ø 300 and Ø 350 adaptation (SEE FIG. 19) A = Ø 300 B = Ø 350

Spare parts For rapid delivery of spares and in order to avoid any wasted time, it is necessary to remind your supplier of the details shown on the instruction plate on the machine with each order, as well as the reference of the part to be replaced. Important advice

• Retighten the nuts and bolts periodically.
• In the event of a long period of use pay special attention to the maintenance and protection of the disc.
• Make sure that sufficient water is sprayed onto the disc. See exploded view

• Tighten the disc correctly.
• Make sure that the contact faces of the disc, the flanges and the spindle are clean.

The manufacturer declines all responsibility for loss or damage resulting from misuse or any modification, alteration or powering that does not conform to the manufacturer's original specifications.

In the event of deterioration and scrapping of the machine, the following items must be disposed of in accordance with the requirements of the legislation in force.

• Main materials : Motor : Aluminium (AL), Steel (AC), Motor : Copper (CU), Polyamide (PA) At the work station, the sound pressure level may exceed 85 db (A) In this case individual protection measures must be taken.

Machine : Steel sheet (AC), Cast iron (FT) The instructions for use and spare parts found in this document are for information only and are not binding. As part of our product quality improvement policy, we reserve the right to make any and all technical modifications without prior notice.

To benefit the warranty, it is necessary to return the joined warranty certificate, duly completed, to Husqvarna within eight days of the purchase.

La garantie se limite au remplacement gratuit des pièces ayant des vices de fabrication reconnus par Husqvarna (à l’exception des pièces d’usure et consommables) si la réparation est effectuée dans un atelier Husqvarna ou agréé par Husqvarna. The goods are returned at the sole responsibility of the Buyer who must appeal against the transporter in the usual manner without delay. 4, EXCLUSIONS Warranty will not be applied for damages or failures caused by : - incorrect use, error in transportation, handling or maintenance, - use of incorrect fuel or lubricants not advised by Husqvarna, - use of non-genuine parts or accessories, - repairs made by non approved service centres, - use of incorrect specifications of cutting tools. (We suggest the use of Husqvarna tools). As an alternative, you may return, at your cost, the machine together with a written description of the problem and damages with a copy of the invoice directly to our after sales department where upon a full investigation will be instigated without delay. In case of failure of the machine during the warranty period, our after-sales services will inform you of the appropriate and most effective method of dealing with your claim and advise you if necessary of your nearest approved service centre.

The warranty is limited to the free of charge replacement of parts recognised as defective by Husqvarna (excluding wear components and consumables) providing the repair is made within after-sales service of Husqvarna or a recognised Husqvarna repair centre.

The warranty is acknowledged as of the date of purchase (date of the invoice of the distributor) and is valid for a period of 12 months.